NPO Energomash

Last updated
NPO Energomash
Native name
НПО Энергомаш имени академика В. П. Глушко
Romanized name
NPO Energomash named after “V. P. Glushko”
FormerlyOKB-456
Industry Aerospace industry
Space industry
Defense industry
Rocket engines
Founded(1946;78 years ago (1946)) Khimki, Soviet Union
Founder Valentin Petrovich Glushko
Headquarters,
Products
  • Rocket engines
  • RD-170
  • RD-180
  • Launch vehicles
  • Ballistic missiles
Revenue$182 million [1]  (2016)
$59.7 million [1]  (2016)
$48 million [1]  (2016)
Total assets $47 million [1]  (2016)
Total equity $126 million [1]  (2016)
Number of employees
5500 (2009)
Parent Roscosmos [2]
Website Official Website
Model of the RD-170 Engine developed by NPO Energomash. RD-170 rocket engine.jpg
Model of the RD-170 Engine developed by NPO Energomash.

NPO Energomash "V. P. Glushko" is a major Russian rocket engine manufacturer. The company primarily develops and produces liquid propellant rocket engines. Energomash originates from the Soviet design bureau OKB-456, which was founded in 1946. NPO Energomash acquired its current name on May 15, 1991, in honor of its former chief designer Valentin Glushko.

Contents

Energomash is noted for its long history of large scale LOX/Kerosene engine development. Notable examples are the RD-107/RD-108 engines used on the R-7, Molniya and Soyuz rocket families, and the RD-170, RD-171 and RD-180 engines used on the Energia, Zenit and Atlas V launch vehicles.

As of July 2013, the company remained largely owned by the federal government of Russia, but RSC Energia owned approximately 14% of the total shares. [3] As of 2009, NPO Energomash employed approximately 5500 workers at its headquarters in Khimki, Moscow and its satellite facilities in Samara, Perm, and St. Petersburg. [4]

On 4 August 2016, the company announced that it would launch a new plant by December 2016. [5]

History

Valentin Petrovich Glushko was appointed chief designer of the newly founded OKB-456 design bureau on July 3, 1946. [6] The company was quickly tasked with the production of a Russian copy of the German V2 rocket engine, under the supervision of Glushko and 234 German designers added to the company in October, 1946. [7] [8] At the end of that year, OKB-456 took up residence in an aviation factory near the city of Khimki, just outside Moscow. Here, the bureau constructed facilities to build and test fire its engines. The RD-100 performed admirably, and low-pressure LOX/Ethanol engine development continued, in the form of the RD-102 and RD-103. However, the development of high-pressure engine technology allowed propellants with a higher energy density to be used, and so LOX/Kerosene quickly replaced LOX/Ethanol as the propellant of choice. [9]

In 2013, the Russian government began a major effort to renationalize the Russian space sector, and created United Rocket and Space Corporation (URSC) to consolidate its space holdings. [10] In December 2013 President Putin issued a presidential decree setting up the URSC corporation. The decree stipulated that the corporation will take over manufacturing facilities. [11] The industry reorganization continued into 2014 [12] with a Sberbank cooperation agreement. [13]

Storable propellants and hypergols

In 1954, the development and success of the LOX/Kerosene RD-107 and RD-108 engines allowed the company to expand its engine development work further. The RD-214 engine, using a storable mixture of Nitric Acid and Kerosene, was developed for ballistic missiles with a short readiness time requirement. The RD-214 was soon superseded by the RD-216 and later variants, which used a hypergolic combination of UDMH and Nitric Acid. This line of development later led to the highly successful UDMH/N2O4 engines RD-253 and RD-275 used on the Proton launch vehicles – these were the most powerful hypergolic engine of its time, and remains in production to the current day. [14]

High pressure engines

RD-107 engines lifting a Soyuz-FG rocket. Soyuz TMA-9 launch.jpg
RD-107 engines lifting a Soyuz-FG rocket.

The RD-107 and RD-108 engines developed from 1954-1957 were extremely reliable and widely used. However, DB Energomash (renamed from the original OKB designation in 1967) saw great potential in the development of LOX/Kerosene engines with a higher chamber pressure. This presented many challenges to the engine designers, most notably the development of a turbopump which could deliver enough propellant to keep the engine running at a pressure high enough to maintain combustion stability. The resulting engine, developed in the early 1980s, was the RD-170, which runs at a chamber pressure of 24.5 megapascals (3,550 pounds per square inch) and produces 7,550 kilonewtons (1,700,000 pounds-force) of thrust at a sea-level specific impulse of 309 sec, and 7,903 kilonewtons (1,777,000 pounds-force) of thrust at a vacuum specific impulse of 337 sec [15] — one of the most efficient and powerful LOX/Kerosene engines in the world.

Current work

Variants of the RD-170 are still in use today on such vehicles as the Zenit 3SL used by Sea Launch. The modern Soyuz rocket uses updated versions of the RD-107 and RD-108 engines. The RD-180 engine, developed with Pratt & Whitney Rocketdyne through the RD AMROSS partnership, is a direct descendant of the RD-170 line and is used as the propulsion system for the first stage of Atlas V. [16] The most current engine listed on the NPO Energomash website is the single-chamber RD-191, developed for the Angara and Baikal launch vehicles.

NPO Energomash works with other Russian companies (Keldysh Research Center and KBKhA), and in cooperation with European companies on the Volga rocket engine project. [17]

The company continues to research and explore new engine concepts, such as the tripropellant, bi-modal engines of the RD-700 family (RD-701 and RD-704). [18]

On 1 June 2016, the company successfully tested first-stage engine named RD-181, a modified version of the RD-191 for Antares. [19]

On 10 August 2016, the company successfully tested first-stage engine named PDU-99 "ПДУ-99" for RS-28 Sarmat. [20]

List of orbital launchers

No. Vehicle OriginEngine
1. Angara (rocket family) Flag of Russia.svg  Russia RD-191
2. Energia Flag of Russia.svg  Russia RD-170
3. Voskhod Flag of Russia.svg  Russia RD-107
4. Vostok (rocket family) Flag of Russia.svg  Russia RD-107
5. Molniya Flag of Russia.svg  Russia RD-107ММ
6. Polyot Flag of Russia.svg  Russia RD-107
7. Kosmos (rocket family) Flag of Russia.svg  Russia RD-170
8. Soyuz (rocket family) Flag of Russia.svg  Russia RD-107
9. Zenit (rocket family) Flag of Russia.svg  Russia & Flag of Ukraine.svg  Ukraine RD-171
10. Dnepr Flag of Russia.svg  Russia & Flag of Ukraine.svg  Ukraine RD-263
11. MAKS (spacecraft) Flag of Russia.svg  Russia & Flag of Ukraine.svg  Ukraine RD-701
12. Tsyklon Flag of Ukraine.svg  Ukraine RD-252
13. Antares (rocket) Flag of the United States (23px).png  United States RD-181
14. Atlas III Flag of the United States (23px).png  United States RD-180
15. Atlas V Flag of the United States (23px).png  United States RD-180
16. Naro-1 Flag of South Korea.svg  South Korea RD-151

See also

Related Research Articles

A tripropellant rocket is a rocket that uses three propellants, as opposed to the more common bipropellant rocket or monopropellant rocket designs, which use two or one propellants, respectively. Tripropellant systems can be designed to have high specific impulse and have been investigated for single-stage-to-orbit designs. While tripropellant engines have been tested by Rocketdyne and NPO Energomash, no tripropellant rocket has been flown.

<span class="mw-page-title-main">Valentin Glushko</span> Soviet rocket engineer (1908–1989)

Valentin Petrovich Glushko was a Soviet engineer who was program manager of the Soviet space program from 1974 until 1989.

<span class="mw-page-title-main">Staged combustion cycle</span> Rocket engine operation method

The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.

<span class="mw-page-title-main">R-9 Desna</span> Soviet intermediate-range ballistic missile

The R-9 was a two-stage IRBM of the Soviet Union, in service from 1964 to 1976.

<span class="mw-page-title-main">RD-180</span> Russian rocket engine

The RD-180 is a rocket engine that was designed and built in Russia. It features a dual combustion chamber, dual-nozzle design and is fueled by a RP-1/LOX mixture. The RD-180 is derived from the RD-170 line of rocket engines, which were used in the Soviet Energia launch vehicle. The engine was developed for use on the US Atlas III and Atlas V launch vehicles and first flew in 2000. It was never used on any other rocket. The engine has flown successfully on all six Atlas III flights and on 99 Atlas V flights, with just a single non-critical failure in March 2016.

<span class="mw-page-title-main">RD-170</span> Soviet (now Russian) rocket engine, the most powerful in the world

The RD-170 is the world's most powerful and heaviest liquid-fuel rocket engine. It was designed and produced in the Soviet Union by NPO Energomash for use with the Energia launch vehicle. The engine burns kerosene fuel and LOX oxidizer in four combustion chambers, all supplied by one single-shaft, single-turbine turbopump rated at 170 MW (230,000 hp) in a staged combustion cycle.

<span class="mw-page-title-main">RD-8</span> Soviet rocket engine

The RD-8 is a Soviet / Ukrainian liquid propellant rocket engine burning LOX and RG-1 in an oxidizer rich staged combustion cycle. It has a four combustion chambers that provide thrust vector control by gimbaling each of the nozzles in a single axis ±33°. It was designed in Dnipropetrovsk by the Yuzhnoye Design Bureau as the vernier thruster of the Zenit second stage. As such, it has always been paired with the RD-120 engine for main propulsion.

<span class="mw-page-title-main">RD-58</span>

The RD-58 is a rocket engine, developed in the 1960s by OKB-1, now RKK Energia. The project was managed by Mikhail Melnikov, and it was based on the previous S1.5400 which was the first staged combustion engine in the world. The engine was initially created to power the Block D stage of the Soviet Union's abortive N1 rocket. Derivatives of this stage are now used as upper stages on some Proton and Zenit rockets. An alternative version of the RD-58 chamber, featuring a shorter nozzle, was used as the N1's roll-control engine.

RD-270 was a single-chamber liquid-fuel rocket engine designed by Energomash (USSR) in 1960–1970. It was to be used on the first stages of proposed heavy-lift UR-700 and UR-900 rocket families, as well as on the N1. It has the highest thrust among single-chamber engines of the USSR, 640 metric tons at the surface of Earth. The propellants used are a hypergolic mixture of Unsymmetrical dimethylhydrazine (UDMH) fuel with Dinitrogen tetroxide oxidizer. The chamber pressure was among the highest considered, being about 26 MPa. This was achieved by applying Full-flow staged combustion cycle for all the incoming mass of fuel, which is turned into a gas and passes through multiple turbines before being burned in the combustion chamber. This allowed the engine to achieve a specific impulse of 301 s (2.95 km/s) at the Earth's surface.

<span class="mw-page-title-main">RD-107</span> Russian rocket engine

The RD-107 and its sibling, the RD-108, are a type of rocket engine used on the R-7 rocket family. RD-107 engines are used in each booster and the RD-108 is used in the central core. The engines have four main combustion chambers and either two (RD-107) or four (RD-108) vernier chambers.

<span class="mw-page-title-main">RD-191</span> Russian rocket engine

The RD-191 is a high-performance single-combustion chamber rocket engine, developed in Russia and sold by Roscosmos. It is derived from the RD-180 dual-combustion chamber engine, which itself was derived in turn from the four-chamber RD-170 originally used in the Energia launcher.

<span class="mw-page-title-main">RD-253</span> Soviet engine design used on the first stage of Proton rockets

The RD-253 and its later variants, the RD-275 and RD-275M, are liquid-propellant rocket engines developed in the Soviet Union by Energomash. The engines are used on the first stage of the Proton launch vehicle and use an oxidizer-rich staged combustion cycle to power the turbopumps. The engine burns a hypergolic mixture of unsymmetrical dimethylhydrazine (UDMH) fuel with dinitrogen tetroxide oxidizer, which are highly toxic, but storable at room temperature.

The RD-701 is a liquid-fuel rocket engine developed by Energomash, Russia. It was briefly proposed to propel the reusable MAKS space plane, but the project was cancelled shortly before the end of USSR. The RD-701 is a tripropellant engine that uses a staged combustion cycle with afterburning of oxidizer-rich hot turbine gas. The RD-701 has two modes. Mode 1 uses three components: LOX as an oxidizer and a fuel mixture of RP-1 / LH2 which is used in the lower atmosphere. Mode 2 also uses LOX, with LH2 as fuel in vacuum where atmospheric influence is negligible.

<span class="mw-page-title-main">Space industry of Russia</span> Overview of the space industry of Russia

Russia's space industry comprises more than 100 companies and employs 250,000 people. Most of the companies are descendants of Soviet design bureau and state production companies. The industry entered a deep crisis following the dissolution of the Soviet Union, with its fullest effect occurring in the last years of the 1990s. Funding of the space program declined by 80% and the industry lost a large part of its work force before recovery began in the early 2000s. Many companies survived by creating joint-ventures with foreign firms and marketing their products abroad.

The RD-120 is a liquid upper stage rocket engine burning RG-1 and LOX in an oxidizer rich staged combustion cycle with an O/F ratio of 2.6. It is used in the second stage of the Zenit family of launch vehicles. It has a single, fixed combustion chamber and thus on the Zenit it is paired with the RD-8 vernier engine. The engine was developed from 1976 to 1985 by NPO Energomash with V.P. Radovsky leading the development. It is manufactured by, among others, Yuzhmash in Ukraine.

<span class="mw-page-title-main">RD-119</span>

The RD-119 was a liquid rocket engine, burning liquid oxygen and UDMH in the gas-generator cycle. It has a huge expansion ratio on the nozzle and uses a unique propellant combination to achieve an extremely high isp of 352 s for a semi-cryogenic gas-generator engine. It also has a unique steering mechanism. The engine main nozzle is fixed, and the output of the gas generator is fed into four nozzles on the side of the engine. Instead of using gimbaled verniers to supply vector control, the combustion gases are distributed by an electrically driven system that can control the thrust among the nozzles.

<span class="mw-page-title-main">RD-214</span> Rocket engine

The RD-214 (GRAU Index 8D59) was a liquid rocket engine, burning AK-27I (a mixture of 73% nitric acid and 27% N2O4 + iodine passivant and TM-185 (a kerosene and gasoline mix) in the gas generator cycle. As was the case with many V-2 influenced engines, the single turbine was driven by steam generated by catalytic decomposition of hydrogen peroxide. It also had four combustion chambers and vector control was achieved by refractory vanes protruding into the nozzle's exhaust.

<span class="mw-page-title-main">A.M. Isayev Chemical Engineering Design Bureau</span>

The A.M. Isayev Chemical Engineering Design Bureau, also known as KB KhimMash or just KBKhM, is a Russian rocket engine design and manufacturing company. It is located in the city of Korolyov. It started as the OKB-2 division of the NII-88 research institute, where A.Isaev directed the development of liquid rocket engines for ballistic missile submarines.

The RD-810 (РД-810) is a Ukrainian liquid propellant rocket engine burning LOX and Kerosene (RG-1) in a staged combustion cycle. It has a single combustion chamber that provides thrust vector control by gimbaling of the nozzle in two axis by +/- 8°. It is being designed in Ukraine by Yuzhnoye Design Bureau for the prospective first stage propulsion of the Mayak rocket family.

The RD801 is a Ukrainian liquid propellant rocket engine burning LOX and Kerosene (RG-1) in a staged combustion cycle. It has a single combustion chamber that provides thrust vector control by gimbaling of the nozzle in two axis by +/- 6°. It is being designed in Ukraine by Yuzhnoye Design Bureau for the prospective first stage propulsion of the Mayak rocket family.

References

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