RD-107

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RD-107
RD-107 Vostok.jpg
RD-107 engine on display at the Museum of Space and Missile Technology in Saint Petersburg.
Country of originSoviet Union
Russia
Designer OKB-456
Manufacturer JSC Kuznetsov [1]
ApplicationBooster/first stage
Associated LV R-7 family
PredecessorRD-105
StatusIn production
Liquid-fuel engine
Propellant LOX / RP-1
Cycle Gas-generator
Performance
Thrust, vacuum1,020 kN (230,000 lbf)
Thrust, sea-level839 kN (189,000 lbf)
Specific impulse, vacuum320.2 s (3.140 km/s)
Specific impulse, sea-level263.3 s (2.582 km/s)
Dimensions
Dry mass1,190 kg (2,620 lb)
References
References [2] [3] [4] [5] [6]
NotesPerformance figures are for RD-107A

The RD-107 and its sibling, the RD-108, are a type of rocket engine used on the R-7 rocket family. RD-107 engines are used in each booster and the RD-108 is used in the central core. The engines have four main combustion chambers (each with a nozzle) and either two (RD-107) or four (RD-108) vernier chambers.

Contents

The engines were first developed in the mid-1950s to launch the R-7 Semyorka, the first intercontinental ballistic missile. The R-7 was later adapted into space launch vehicles and the engines have been improved over several generations. The most recent versions are the RD-107A and RD-108A engines are used to launch the Soyuz-2, which is in active service as of 2024.

Design

Turbopump schematic of the NPO Energomash RD-107 rocket engine. RD-107 Turbopump Scheme.v1.svg
Turbopump schematic of the NPO Energomash RD-107 rocket engine.

The RD-107 was designed under the direction of Valentin Glushko at the Experimental Design Bureau (OKB-456) between 1954 and 1957. It uses liquid oxygen and kerosene as propellants operating in a gas-generator cycle. As was typical by all the descendants of the V-2 rocket technology, the turbine is driven by steam generated by catalytic decomposition of H₂O₂. The steam generator uses solid F-30-P-G catalyst. These are based on a variable sized pellet covered in an aqueous solution of potassium permanganate and sodium. Each engine uses four fixed main combustion chambers. The RD-107 has an additional two vernier combustion chambers that can thrust vector in a single plane to supply attitude control. The RD-108 has four verniers to supply full vector control to the Blok-A stage. The single-axle turbopump unit includes the steam driven turbine, an oxidizer pump, a fuel pump, and a nitrogen gas generator for tank pressurization. [3]

The RD-107 engines are used in each of the boosters of the Soyuz-2 rocket, and a single RD-108 is used in the Blok-A stage (the central 1st stage).

One important innovation of this engine was the capability to use variable mixture ratio between fuel and oxidizer. The natural variations in manufacturing between each engine meant that without an active propellant consumption control, each booster could deplete oxygen and fuel at a different rate. This might result in as much as tens of tonnes of unused propellant near the end of the burn. It would generate enormous stress on the structure and cause difficulties in steering due to the mass imbalance. The mixture ratio control system was developed to ensure the simultaneous consumption of propellant mass among the four R-7 boosters. [3] [7]

Production

The RD-107 and RD-108 engines are produced at the JSC Kuznetsov plant in Samara, Russia, under the supervision of the Privolzhskiy branch of NPO Energomash, also known as the Volga branch. [1] [3] [5] The Privolzhsky branch was organized as a branch of OKB-456 in 1958, specifically for the manufacture of RD-107 and RD-108 engines. The branch was led by Y.D. Solovjev until 1960, then by R.I. Zelenev until 1975, then by A.F. Udalov until 1978, and is currently led by A.A. Ganin. [8]

Versions

Bottom of the Soyuz-2 showing the RD-107 engines in each booster and the RD-108 on the central core. Each has four nozzles and either two (RD-107) or four (RD-108) vernier nozzles. Centre spatial guyanais - Rollout Soyuz 8842534152.jpg
Bottom of the Soyuz-2 showing the RD-107 engines in each booster and the RD-108 on the central core. Each has four nozzles and either two (RD-107) or four (RD-108) vernier nozzles.

RD-107 variants

Modifications to the RD-107 design have led to production of several distinct versions of the engine:

RD-108 variants

Similar modifications have led to several distinct versions of the RD-108:

Work on the 14D21 and 14D22 engines started in 1986, with a preliminary design completed in 1993. These engines incorporate a new injector head design to increase specific impulse. The first launch of a Progress cargo spacecraft using a launch vehicle equipped with these engines took place in May 2001. The first human spaceflight launch utilizing these engines took place in October 2002. [5]

See also

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The RD-263 (GRAU Index 15D117) is a liquid rocket engine, burning N2O4 and UDMH in the oxidizer rich staged combustion cycle. Four RD-263 engines form a propulsion module RD-264 (GRAU Index 15D119). For the R-36M KB Yuzhnoye only ordered the first stage propulsion to Energomash, instead of both stages, arguing that they were overworked with the RD-270 development. By April 1970 Yuzhnoye was getting the engine documentation. By the end of 1972 Energomash started to test fire the engines in its own test stand. And by September 1973 the engine was certified for flight. While the engine is out of production, the ICBM as well as the Dnepr remain operational as of 2015.

<span class="mw-page-title-main">RD-119</span>

The RD-119 was a liquid rocket engine, burning liquid oxygen and UDMH in the gas-generator cycle. It has a huge expansion ratio on the nozzle and uses a unique propellant combination to achieve an extremely high isp of 352 s for a semi-cryogenic gas-generator engine. It also has a unique steering mechanism. The engine main nozzle is fixed, and the output of the gas generator is fed into four nozzles on the side of the engine. Instead of using gimbaled verniers to supply vector control, the combustion gases are distributed by an electrically driven system that can control the thrust among the nozzles.

<span class="mw-page-title-main">RD-214</span> Rocket engine

The RD-214 (GRAU Index 8D59) was a liquid rocket engine, burning AK-27I (a mixture of 73% nitric acid and 27% N2O4 + iodine passivant and TM-185 (a kerosene and gasoline mix) in the gas generator cycle. As was the case with many V-2 influenced engines, the single turbine was driven by steam generated by catalytic decomposition of hydrogen peroxide. It also had four combustion chambers and vector control was achieved by refractory vanes protruding into the nozzle's exhaust.

References

  1. 1 2 "RD-107, RD-108". JSC Kuznetsov. Archived from the original on 21 July 2015.
  2. "RD-107-8D74". Encyclopedia Astronautica. Archived from the original on 21 March 2002. Retrieved 14 July 2015.
  3. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 "ЖРД РД-107 и РД-108 и их модификации" [RD-107 and RD-108 and their modifications] (in Russian). Retrieved 19 February 2024.
  4. 1 2 3 4 5 6 7 8 9 "NPO Energomash list of engines". NPO Energomash. Archived from the original on 7 November 2014.
  5. 1 2 3 4 5 "RD-107/108". NPO Energomash. Archived from the original on 2 April 2015.
  6. John R. London III (October 1994). LEO on the Cheap (PDF). Air University Press. pp. 68–69. ISBN   0-89499-134-5. Archived from the original (PDF) on 14 May 2008.
  7. Chertok, Boris (June 2006). "Chapter 16 The Seven Problems of the R-7 Missile". Rockets and People Vol. 2 Creating a Rocket Industry (PDF). Vol. 2 (NASA SP-2006-4110). NASA. p. 292. Retrieved 15 July 2015.
  8. "History". NPO Energomash. Archived from the original on 18 November 2014.
  9. 1 2 Zak, Anatoly; Chabot, Alain (25 September 2019). "Soyuz-FG". RussianSpaceWeb.com. Retrieved 12 November 2024.
  10. 1 2 Zak, Anatoly. "Soyuz-2 launch vehicle (14A14)". RussianSpaceWeb.
  11. 1 2 3 Pillet, Nicolas. "Le lanceur Soyouz-U2 (11A511U-2)" [The Soyuz-U2 Launcher (11A511U-2)] (in French). Kosmonavtika.com. Retrieved 14 July 2015.