Country of origin | Soviet Union Russia |
---|---|
Designer | OKB-456 |
Manufacturer | JSC Kuznetsov [1] |
Application | Booster/first stage |
Associated LV | R-7 family |
Predecessor | RD-105 |
Status | In production |
Liquid-fuel engine | |
Propellant | LOX / RP-1 |
Cycle | Gas-generator |
Performance | |
Thrust, vacuum | 1,020 kN (230,000 lbf) |
Thrust, sea-level | 839 kN (189,000 lbf) |
Specific impulse, vacuum | 320.2 s (3.140 km/s) |
Specific impulse, sea-level | 263.3 s (2.582 km/s) |
Dimensions | |
Dry mass | 1,190 kg (2,620 lb) |
References | |
References | [2] [3] [4] [5] [6] |
Notes | Performance figures are for RD-107A |
The RD-107 and its sibling, the RD-108, are a type of rocket engine used on the R-7 rocket family. RD-107 engines are used in each booster and the RD-108 is used in the central core. The engines have four main combustion chambers (each with a nozzle) and either two (RD-107) or four (RD-108) vernier chambers.
The engines were first developed in the mid-1950s to launch the R-7 Semyorka, the first intercontinental ballistic missile. The R-7 was later adapted into space launch vehicles and the engines have been improved over several generations. The most recent versions are the RD-107A and RD-108A engines are used to launch the Soyuz-2, which is in active service as of 2024 [update] .
The RD-107 was designed under the direction of Valentin Glushko at the Experimental Design Bureau (OKB-456) between 1954 and 1957. It uses liquid oxygen and kerosene as propellants operating in a gas-generator cycle. As was typical by all the descendants of the V-2 rocket technology, the turbine is driven by steam generated by catalytic decomposition of H₂O₂. The steam generator uses solid F-30-P-G catalyst. These are based on a variable sized pellet covered in an aqueous solution of potassium permanganate and sodium. Each engine uses four fixed main combustion chambers. The RD-107 has an additional two vernier combustion chambers that can thrust vector in a single plane to supply attitude control. The RD-108 has four verniers to supply full vector control to the Blok-A stage. The single-axle turbopump unit includes the steam driven turbine, an oxidizer pump, a fuel pump, and a nitrogen gas generator for tank pressurization. [3]
The RD-107 engines are used in each of the boosters of the Soyuz-2 rocket, and a single RD-108 is used in the Blok-A stage (the central 1st stage).
One important innovation of this engine was the capability to use variable mixture ratio between fuel and oxidizer. The natural variations in manufacturing between each engine meant that without an active propellant consumption control, each booster could deplete oxygen and fuel at a different rate. This might result in as much as tens of tonnes of unused propellant near the end of the burn. It would generate enormous stress on the structure and cause difficulties in steering due to the mass imbalance. The mixture ratio control system was developed to ensure the simultaneous consumption of propellant mass among the four R-7 boosters. [3] [7]
The RD-107 and RD-108 engines are produced at the JSC Kuznetsov plant in Samara, Russia, under the supervision of the Privolzhskiy branch of NPO Energomash, also known as the Volga branch. [1] [3] [5] The Privolzhsky branch was organized as a branch of OKB-456 in 1958, specifically for the manufacture of RD-107 and RD-108 engines. The branch was led by Y.D. Solovjev until 1960, then by R.I. Zelenev until 1975, then by A.F. Udalov until 1978, and is currently led by A.A. Ganin. [8]
Modifications to the RD-107 design have led to production of several distinct versions of the engine:
Engine | RD-107 | RD-107K | RD-107MM | RD-117 | RD-107A | RD-107A |
---|---|---|---|---|---|---|
GRAU index | 8D74 | 8D74K | 8D728 / 8D74M | 11D511 | 14D22 | 14D22KhZ |
Development | 1954–1959 | Unknown | 1965–1976 | 1969–1975 | 1993–2001 | 2001–2004 |
Engine cycle | Liquid propellant rocket engine burning RG-1/LOX in a gas-generator cycle with the turbine driven by steam generated by catalytic decomposition of H2O2 | |||||
Nozzles | Four main combustion chambers and two vernier thruster combustion chambers for attitude control | |||||
Combustion chamber pressure | 5.88 MPa (853 psi) | 5.88 MPa (853 psi) | 5.85 MPa (848 psi) | 5.32 MPa (772 psi) | 6 MPa (870 psi) | |
Thrust, at sea level | 813.98 kN (182,990 lbf) | 818.88 kN (184,090 lbf) | 755.14 kN (169,760 lbf) | 778.68 kN (175,050 lbf) | 839.48 kN (188,720 lbf) | |
Thrust, in vacuum | 1,000.31 kN (224,880 lbf) | 995.41 kN (223,780 lbf) | 921.86 kN (207,240 lbf) | Unknown | 1,019.93 kN (229,290 lbf) | |
Specific impulse, at sea level | 256 s (2.51 km/s) | 256.2 s (2.512 km/s) | 257 s (2.52 km/s) | 253 s (2.48 km/s) | 263.3 s (2.582 km/s) | |
Specific impulse, in vacuum | 313 s (3.07 km/s) | 313.3 s (3.072 km/s) | 314 s (3.08 km/s) | 316 s (3.10 km/s) | 320.2 s (3.140 km/s) | |
Height | 2,865 mm (112.8 in) | 2,578 mm (101.5 in) | ||||
Diameter | 1,850 mm (73 in) | |||||
Intended use | R-7 Sputnik Vostok Voskhod | Molniya | Molniya-M Soyuz | Soyuz-U Soyuz-U2 | Soyuz-FG Soyuz‑ST‑A Soyuz‑ST‑B | Soyuz‑2.1a Soyuz‑2.1b |
Status | Retired | Retired | Retired | Retired | Retired | In production |
Ignition | Pyrotechnic | Hypergolic | ||||
References | Unless otherwise noted: [3] [4] |
Similar modifications have led to several distinct versions of the RD-108:
Engine | RD-108 | RD-108K | RD-108MM | RD-118 | RD-118PF | RD-108A | RD-108A |
---|---|---|---|---|---|---|---|
GRAU index | 8D75 | 8D75K | 8D727 / 8D75M | 11D512 | 11D512PF [11] | 14D21 | 14D21KhZ |
Development | 1954–1959 | Unknown | 1965–1976 | 1969–1975 | 1979–1981 | 1993–2001 | 2001–2004 |
Engine cycle | Liquid propellant rocket engine burning RG-1/LOX in the gas-generator cycle with the turbine driven by steam generated by catalytic decomposition of H2O2 | ||||||
Propellant | RG-1/LOX | Syntin/LOX [11] | RG-1/LOX | ||||
Nozzles | Four main combustion chambers and four vernier thruster combustion chambers for attitude control | ||||||
Combustion chamber pressure | 5.10 MPa (740 psi) | 5.10 MPa (740 psi) | 5.32 MPa (772 psi) | 5.85 MPa (848 psi) | 5.39 MPa (782 psi) | 5.44 MPa (789 psi) | |
Thrust, at sea level | 745.33 kN (167,560 lbf) | 745.33 kN (167,560 lbf) | 676.68 kN (152,120 lbf) | 818.88 kN (184,090 lbf) | Unknown | 792.41 kN (178,140 lbf) | |
Thrust, in vacuum | 941.47 kN (211,650 lbf) | 941.47 kN (211,650 lbf) | 833.60 kN (187,400 lbf) | 1,000.31 kN (224,880 lbf) | Unknown | 921.86 kN (207,240 lbf) | |
Specific impulse, at sea level | 248 s (2.43 km/s) | 248.2 s (2.434 km/s) | 253 s (2.48 km/s) | 257 s (2.52 km/s) | 263.5 s (2.584 km/s) | 257.7 s (2.527 km/s) | |
Specific impulse, in vacuum | 315 s (3.09 km/s) | 314.2 s (3.081 km/s) | 316 s (3.10 km/s) | 314 s (3.08 km/s) | Unknown | 320.6 s (3.144 km/s) | |
Height | 2,865 mm (112.8 in) | ||||||
Diameter | 1,950 mm (77 in) | ||||||
Intended use | R-7 Sputnik Vostok Voskhod | Molniya | Molniya-M Soyuz | Soyuz-U | Soyuz-U2 | Soyuz-FG Soyuz‑ST‑A Soyuz‑ST‑B | Soyuz‑2.1a Soyuz‑2.1b |
Status | Retired | Retired | Retired | Retired | Retired | Retired | In production |
Ignition | Pyrotechnic | Hypergolic | |||||
References | Unless otherwise noted: [3] [4] |
Work on the 14D21 and 14D22 engines started in 1986, with a preliminary design completed in 1993. These engines incorporate a new injector head design to increase specific impulse. The first launch of a Progress cargo spacecraft using a launch vehicle equipped with these engines took place in May 2001. The first human spaceflight launch utilizing these engines took place in October 2002. [5]
Soyuz is a family of Soviet and later Russian expendable medium-lift launch vehicles initially developed by the OKB-1 design bureau and manufactured by the Progress Rocket Space Centre factory in Samara, Russia. It holds the record for the most launches in the history of spaceflight. Soyuz rockets are part of the R-7 rocket family, which evolved from the R-7 Semyorka, the world's first intercontinental ballistic missile.
The R-7 Semyorka was a Soviet missile developed during the Cold War, and the world's first intercontinental ballistic missile. The R-7 made 28 launches between 1957 and 1961. A derivative, the R-7A, was operational from 1960 to 1968. To the West it was unknown until its launch. In modified form, it launched Sputnik 1, the first artificial satellite, into orbit, and became the basis for the R-7 family which includes Sputnik, Luna, Molniya, Vostok, and Voskhod space launchers, as well as later Soyuz variants. Various modifications are still in use and it has become the world's most reliable space launcher.
Vostok was a family of rockets derived from the Soviet R-7 Semyorka ICBM and was designed for the human spaceflight programme. This family of rockets launched the first artificial satellite and the first crewed spacecraft (Vostok) in human history. It was a subset of the R-7 family of rockets.
Soyuz-U was a Soviet and later Russian expendable medium-lift launch vehicle designed by the TsSKB design bureau and constructed at the Progress factory in Samara, Russia. The U designation stands for unified, as the launch vehicle was the replacement for both the Voskhod rocket and the original Soyuz rocket. The Soyuz-U is part of the R-7 rocket family, which evolved from the R-7 Semyorka, an intercontinental ballistic missile.
The RD-170 is the world's most powerful and heaviest liquid-fuel rocket engine. It was designed and produced in the Soviet Union by NPO Energomash for use with the Energia launch vehicle. The engine burns kerosene fuel and LOX oxidizer in four combustion chambers, all supplied by one single-shaft, single-turbine turbopump rated at 170 MW (230,000 hp) in a staged combustion cycle.
The NK-33 and its vacuum-optimized variant, the NK-43, are rocket engines developed in the late 1960s and early 1970s by the Kuznetsov Design Bureau for the Soviet space program's ill-fated N1 Moon rocket. The NK-33 is among the most powerful LOX/RP-1 powered rocket engines ever built, noted for its high specific impulse and low structural mass.
The RD-8 is a Soviet / Ukrainian liquid propellant rocket engine burning LOX and RG-1 in an oxidizer rich staged combustion cycle. It has a four combustion chambers that provide thrust vector control by gimbaling each of the nozzles in a single axis ±33°. It was designed in Dnipropetrovsk by the Yuzhnoye Design Bureau as the vernier thruster of the Zenit second stage. As such, it has always been paired with the RD-120 engine for main propulsion.
The Soyuz-FG launch vehicle was an improved version of the Soyuz-U from the R-7 family of rockets, designed and constructed by RKTs Progress in Samara, Russia. The rocket's guidance, navigation, and control system was developed and manufactured by the Polisvit Special Design Bureau in Kharkiv, Ukraine.
NPO Energomash "V. P. Glushko" is a major Russian rocket engine manufacturer. The company primarily develops and produces liquid propellant rocket engines. Energomash originates from the Soviet design bureau OKB-456, which was founded in 1946. NPO Energomash acquired its current name on May 15, 1991, in honor of its former chief designer Valentin Glushko.
The Sputnik rocket was an uncrewed orbital carrier rocket designed by Sergei Korolev in the Soviet Union, derived from the R-7 Semyorka ICBM. On 4 October 1957, it was used to perform the world's first satellite launch, placing Sputnik 1 into a low Earth orbit.
The RD-191 is a high-performance single-combustion chamber rocket engine, developed in Russia and sold by Roscosmos. It is derived from the RD-180 dual-combustion chamber engine, which itself was derived in turn from the four-chamber RD-170 originally used in the Energia launcher.
The RD-0124 is a rocket engine burning liquid oxygen and kerosene in an oxygen-rich staged combustion cycle, developed by the Chemical Automatics Design Bureau in Voronezh. RD-0124 engines are used on the Block I stage used on Soyuz 2.1b and Soyuz 2.1v. A variant of the engine, the RD-0124A, is used on the Angara rocket family's URM-2 upper stage.
The RD-253 (Russian: Ракетный Двигатель-253 (РД-253), romanized: Raketnyy Dvigatel-253, lit. 'Rocket Engine-253') and its later variants, the RD-275 and RD-275M, are liquid-propellant rocket engines developed in the Soviet Union by Energomash. The engines are used on the first stage of the Proton launch vehicle and use an oxidizer-rich staged combustion cycle to power the turbopumps. The engine burns UDMH/N2O4, which are highly toxic but hypergolic and storable at room temperature, simplifying the engine's design.
The RD-120 is a liquid upper stage rocket engine burning RG-1 and LOX in an oxidizer rich staged combustion cycle with an O/F ratio of 2.6. It is used in the second stage of the Zenit family of launch vehicles. It has a single, fixed combustion chamber and thus on the Zenit it is paired with the RD-8 vernier engine. The engine was developed from 1976 to 1985 by NPO Energomash with V.P. Radovsky leading the development. It is manufactured by, among others, Yuzhmash in Ukraine.
The RD-0110 is a rocket engine burning liquid oxygen and kerosene in a gas generator combustion cycle. It has four fixed nozzles and the output of the gas generator is directed to four secondary vernier nozzles to provide attitude control for the stage. It has an extensive flight history with its initial versions having flown more than 64 years ago.
The RD-0109 is a rocket engine burning liquid oxygen and kerosene in a gas generator combustion cycle. It has single nozzle and is an evolution of the RD-0105. It was the engine used on the Vostok Block-E that launched Yuri Gagarin to orbit.
The RD-0214 (Russian: Ракетный Двигатель-0214 [РД-0214], romanized: Raketnyy Dvigatel-0214, lit. 'Rocket Engine 0214', GRAU index: 8D811) is a vernier thruster rocket engine burning unsymmetrical dimethylhydrazine (UDMH) fuel with dinitrogen tetroxide (N2O4) oxidizer in a gas-generator cycle. It has four nozzles that can each gimbal 45 degrees in plane to provide thrust vectoring control to the RD-0212 propulsion module of Proton rocket's third stage. It is a revised version of the RD-0207 (Russian: РД-0214, GRAU index: 8D67).
The RD-263 (GRAU Index 15D117) is a liquid rocket engine, burning N2O4 and UDMH in the oxidizer rich staged combustion cycle. Four RD-263 engines form a propulsion module RD-264 (GRAU Index 15D119). For the R-36M KB Yuzhnoye only ordered the first stage propulsion to Energomash, instead of both stages, arguing that they were overworked with the RD-270 development. By April 1970 Yuzhnoye was getting the engine documentation. By the end of 1972 Energomash started to test fire the engines in its own test stand. And by September 1973 the engine was certified for flight. While the engine is out of production, the ICBM as well as the Dnepr remain operational as of 2015.
The RD-119 was a liquid rocket engine, burning liquid oxygen and UDMH in the gas-generator cycle. It has a huge expansion ratio on the nozzle and uses a unique propellant combination to achieve an extremely high isp of 352 s for a semi-cryogenic gas-generator engine. It also has a unique steering mechanism. The engine main nozzle is fixed, and the output of the gas generator is fed into four nozzles on the side of the engine. Instead of using gimbaled verniers to supply vector control, the combustion gases are distributed by an electrically driven system that can control the thrust among the nozzles.
The RD-214 (GRAU Index 8D59) was a liquid rocket engine, burning AK-27I (a mixture of 73% nitric acid and 27% N2O4 + iodine passivant and TM-185 (a kerosene and gasoline mix) in the gas generator cycle. As was the case with many V-2 influenced engines, the single turbine was driven by steam generated by catalytic decomposition of hydrogen peroxide. It also had four combustion chambers and vector control was achieved by refractory vanes protruding into the nozzle's exhaust.