TR-201

Last updated
TR-201
Country of origin United States
Date1972–1988
Manufacturer TRW
ApplicationUpper stage/Spacecraft propulsion
Predecessor LMDE
StatusRetired
Liquid-fuel engine
PropellantN2O4 / Aerozine 50
Configuration
Chamber1
Performance
Thrust, vacuum41.90 kN (9,419 lbf)
Thrust-to-weight ratio 31.4
Chamber pressure 7.00 bar
Specific impulse, vacuum301 s (3,050 N⋅s/kg)
Dimensions
Length2.27 m (7.44 ft)
Diameter1.38 m (4.52 ft)
Dry weight113 kg (249 lb)
Used in
Delta-P, second stage of Delta (rocket family)

The TR-201 or TR201 is a hypergolic pressure-fed rocket engine used to propel the upper stage of the Delta rocket, referred to as Delta-P, from 1972 to 1988. The rocket engine uses Aerozine 50 as fuel, and N
2
O
4
as oxidizer. It was developed in the early 1970s by TRW as a derivative of the lunar module descent engine (LMDE). This engine used a pintle injector first invented by Gerard W. Elverum Jr. [1] [2] [3] and developed by TRW in the late 1950s and received US Patent in 1972. [4] This injector technology and design is also used on SpaceX Merlin engines. [5]

Contents

The thrust chamber was initially developed for the Apollo lunar module and was subsequently adopted for the Delta expendable launch vehicle 2nd stage. The engine made 10 flights during the Apollo program and 77 during its Delta career between 1974 and 1988. The TRW TR-201 was re-configured as a fixed-thrust version of the LMDE for Delta's stage 2. Multi-start operation is adjustable up to 55.6 kN and propellant throughput up to 7,711 kg; and the engine can be adapted to optional expansion ratio nozzles. Development of the innovative thrust chamber and pintle design is credited to TRW Aerospace Engineer Gerard W. Elverum Jr. [6] [7]

The combustion chamber consists of an ablative-lined titanium alloy case to the 16:1 area ratio. Fabrication of the 6Al4V alloy titanium case was accomplished by machining the chamber portion and the exit cone portion from forgings and welding them into one unit at the throat centerline. The ablative liner is fabricated in two segments and installed from either end. The shape of the nozzle extension is such that the ablative liner is retained in the exit cone during transportation, launch and boost. During engine firing, thrust loads force the exit cone liner against the case. The titanium head end assembly which contains the Pintle Injector and propellant valve subcomponents is attached with 36 A-286 steel 14 inch (6.4 mm) bolts.

In order to keep the maximum operating temperatures of the titanium case in the vicinity of 800 °F, the ablative liner was designed as a composite material providing the maximum heat sink and minimum weight. The selected configuration consisted of a high density, erosion-resistant silica cloth/phenolic material surrounded by a lightweight needle-felted silica mat/phenolic insulation.

The installed pintle injector, unique to TRW-designed liquid-propulsion systems, provides improved reliability and less costly method of fuel–oxidizer impingement in the thrust chamber than conventional coaxial distributed-element injectors typically used on liquid bipropellant rocket engines.

Specifications

Delta usage

The TR-201 engine was used as the second stage for 77 Delta launches between 1972 and 1988. The engine had a 100% reliability record during this 15 year operational period. [8]

Related Research Articles

A tripropellant rocket is a rocket that uses three propellants, as opposed to the more common bipropellant rocket or monopropellant rocket designs, which use two or one propellants, respectively. Tripropellant systems can be designed to have high specific impulse and have been investigated for single stage to orbit designs. While tripropellant engines have been tested by Rocketdyne and Energomash, no tripropellant rocket has been built or flown.

Rocket engine Non-air breathing jet engine used to propel a missile or vehicle

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly called rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

Expander cycle Rocket engine operation method

The expander cycle is a power cycle of a bipropellant rocket engine. In this cycle, the fuel is used to cool the engine's combustion chamber, picking up heat and changing phase. The now heated and gaseous fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned.

Liquid-propellant rocket Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket utilizes a rocket engine that uses liquid propellants. Liquids are desirable because they have a reasonably high density and high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low. It is also possible to use lightweight centrifugal turbopumps to pump the rocket propellant from the tanks into the combustion chamber, which means that the propellants can be kept under low pressure. This permits the use of low-mass propellant tanks that do not need to resist the high pressures needed to store significant amounts of gasses, resulting in a low mass ratio for the rocket.

RS-25 Space Shuttle and SLS main engine

The Aerojet Rocketdyne RS-25, also known as the Space Shuttle Main Engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA's Space Shuttle and is currently used on the Space Launch System (SLS).

Pressure-fed engine Rocket engine operation method

The pressure-fed engine is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.

LE-7 Japanese hydrolox staged combustion rocket engine

The LE-7 and its succeeding upgrade model the LE-7A are staged combustion cycle LH2/LOX liquid rocket engines produced in Japan for the H-II series of launch vehicles. Design and production work was all done domestically in Japan, the first major (main/first-stage) liquid rocket engine with that claim, in a collaborative effort from the National Space Development Agency (NASDA), Aerospace Engineering Laboratory (NAL), Mitsubishi Heavy Industries, and Ishikawajima-Harima. NASDA and NAL have since been integrated into JAXA. However, a large part of the work was contracted to Mitsubishi, with Ishikawajima-Harima providing turbomachinery, and the engine is often referred to as the Mitsubishi LE-7(A).

Viking (rocket engine)

The Viking rocket engines were members of a series of bipropellant engines for the first and second stages of the Ariane 1 through Ariane 4 commercial launch vehicles, using storable, hypergolic propellants: dinitrogen tetroxide and UH 25, a mixture of 75% UDMH and 25% hydrazine.

Pintle injector Propellant injection device for a rocket engine.

The pintle injector is a type of propellant injector for a bipropellant rocket engine. Like any other injector, its purpose is to ensure appropriate flow rate and intermixing of the propellants as they are forcibly injected under high pressure into the combustion chamber, so that an efficient and controlled combustion process can happen.

Titan II GLV Expendable launch system

The Titan II GLV or Gemini-Titan II was an American expendable launch system derived from the Titan II missile, which was used to launch twelve Gemini missions for NASA between 1964 and 1966. Two uncrewed launches followed by ten crewed ones were conducted from Launch Complex 19 at the Cape Canaveral Air Force Station, starting with Gemini 1 on April 8, 1964.

Cryogenic rocket engine Type of rocket engine which uses liquid fuel stored at very low temperatures

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer; that is, both its fuel and oxidizer are gases which have been liquefied and are stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

Aerojet LR87 American rocket engine family used on Titan missile first stages

The LR87 was an American liquid-propellant rocket engine used on the first stages of Titan intercontinental ballistic missiles and launch vehicles. Composed of twin motors with separate combustion chambers and turbopump machinery, it is considered a single unit. The LR87 first flew in 1959.

Fastrac was a turbo pump-fed, liquid rocket engine. The engine was designed by NASA as part of the low cost X-34 Reusable Launch Vehicle (RLV) and as part of the Low Cost Booster Technology project. This engine was later known as the MC-1 engine when it was merged into the X-34 project.

TR-106 US experimental low-cost hydrolox pintle injector rocket engine

The TR-106 or low-cost pintle engine (LCPE) was a developmental rocket engine designed by TRW under the Space Launch Initiative to reduce the cost of launch services and space flight. Operating on LOX/LH2 the engine had a thrust of 2892 kN, or 650,000 pounds, making it one of the most powerful engines ever constructed.

Rocket propellant Chemical or mixture used as fuel for a rocket engine

Rocket propellant is the reaction mass of a rocket. This reaction mass is ejected at the highest achievable velocity from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.

Executor (rocket engine)

Executor is a rocket engine developed by ARCA for use on its Haas rocket series and on IAR 111 Excelsior supersonic airplane. Executor uses kerosene and liquid oxygen as propellants in a gas-generator power cycle.

The descent propulsion system or lunar module descent engine (LMDE), internal designation VTR-10, is a variable-throttle hypergolic rocket engine invented by Gerard W. Elverum Jr. and developed by Space Technology Laboratories (TRW) for use in the Apollo Lunar Module descent stage. It used Aerozine 50 fuel and dinitrogen tetroxide oxidizer. This engine used a pintle injector, which paved the way for other engines to use similar designs.

Liquid apogee engine

A liquid apogee engine (LAE), or apogee engine, refers to a type of chemical rocket engine typically used as the main engine in a spacecraft.

XLR81

The Bell Aerosystems Company XLR81 was an American liquid-propellant rocket engine, which was used on the Agena upper stage. It burned UDMH and RFNA fed by a turbopump in a fuel rich gas generator cycle. The turbopump had a single turbine with a gearbox to transmit power to the oxidizer and fuel pumps. The thrust chamber was all-aluminum, and regeneratively cooled by oxidizer flowing through gun-drilled passages in the combustion chamber and throat walls. The nozzle was a titanium radiatively cooled extension. The engine was mounted on a hydraulic actuated gimbal which enabled thrust vectoring to control pitch and yaw. Engine thrust and mixture ratio were controlled by cavitating flow venturis on the gas generator flow circuit. Engine start was achieved by solid propellant start cartridge.

Walter HWK 109-507

The HWK 109-507 was a liquid-propellant rocket engine developed by Germany during World War II. It was used to propel the Hs 293 anti-ship guided missile.

References

  1. US Patent 3,205,656,Elverum Jr., Gerard W.,"Variable thrust bipropellant rocket engine",issued 1963-02-25
  2. US Patent 3,699,772,Elverum Jr., Gerard W.,"Liquid propellant rocket engine coaxial injector",issued 1968-01-08
  3. REMEMBERING THE GIANTS - Apollo Rocket Propulsion Development. NASA. pp. 73–86.
  4. Dressler, Gordon A.; Bauer, J. Martin (July 2000). TRW Pintle Engine Heritage and Performance Characteristics (PDF). 36th AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit. Redondo Beach, CA: TRW Inc. doi:10.2514/6.2000-3871. AIAA 2000-3871. Archived (PDF) from the original on 31 March 2022.
  5. "TR-201". Encyclopedia Astronautica. Archived from the original on 6 July 2008. Retrieved 4 June 2012.
  6. US Patent 3,699,772,Elverum Jr., Gerard W.,"Liquid propellant rocket engine coaxial injector",issued 1968-01-08
  7. US Patent 3,205,656,Elverum Jr., Gerard W.,"Variable thrust bipropellant rocket engine",issued 1963-02-25
  8. "Delta P". Encyclopedia Astronautica. Archived from the original on 17 June 2012. Retrieved 4 June 2012.