YF-75

Last updated
YF-75
Country of origin China
First flight1994-02-08
Designer Beijing Aerospace Propulsion Institute
Manufacturer China Academy of Launch Vehicle Technology (CALT)
Associated L/V Long March 3A, Long March 3B and Long March 3C
Predecessor YF-73
Successor YF-75D
StatusIn service
Liquid-fuel engine
Propellant Liquid oxygen / Liquid hydrogen
Mixture ratio5.1 (adjustable)
Cycle Gas-generator
Configuration
Chamber1
Nozzle ratio80
Performance
Thrust (vac.)78.45 kilonewtons (17,640 lbf)
Chamber pressure3.76 MPa (37.6 bar)
Isp (vac.)438 seconds (4.30 km/s)
Burn time470 seconds (7.8 min)
Dimensions
Length2.8 metres (9 ft 2 in)
Diameter1.5 metres (4 ft 11 in)
Dry weight550 kilograms (1,210 lb)
Used in
Long March 3A, Long March 3B and Long March 3C H-18 third stage.
References
References [1] [2] [3] [4]

The YF-75 is a liquid cryogenic rocket engine burning liquid hydrogen and liquid oxygen in a gas generator cycle. It is China's second generation of cryogenic propellant engine, after the YF-73, which it replaced. It is used in a dual engine mount in the H-18 third stage of the Long March 3A, Long March 3B and Long March 3C launch vehicles. Within the mount, each engine can gimbal individually to enable thrust vectoring control. The engine also heats hydrogen and helium to pressurize the stage tanks and can control the mixture ratio to optimize propellant consumption. [4]

Cryogenic rocket engine

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel or oxidizer, that is, its fuel or oxidizer are gases liquefied and stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

Rocket engine jet engine using stored propellant to produce jet propulsion

A rocket engine uses stored rocket propellants as reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly called rockets. Rocket vehicles carry their own oxidizer, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

Liquid hydrogen Liquid state of the element hydrogen

Liquid hydrogen (LH2 or LH2) is the liquid state of the element hydrogen. Hydrogen is found naturally in the molecular H2 form.

Contents

Development

Given the upward trend on geosynchronous communication satellite's mass and size, a program to develop an engine more powerful than the YF-73 was started by 1982. [2] The proper development of the engine started in 1986 and leveraged the experience of the YF-73. [5] It flew for the first time in 1994. By September 2013, it had accumulated 12 start up and 3,000 seconds of firing time without malfunction. [2]

By 2006 and with the project for the Long March 5 family a serious redesign program was started. The resulting engine, the YF-75D is a different engine, using a closed circuit expander cycle like the RL10.

Long March 5 Chinese next-generation heavy lift launch system

Long March 5 is a Chinese heavy lift launch system developed by China Academy of Launch Vehicle Technology (CALT). CZ-5 is the first Chinese vehicle designed from the ground up to focus on non-hypergolic liquid rocket propellants. Currently, two CZ-5 vehicle configurations are planned, with maximum payload capacities of ~25,000 kilograms (55,000 lb) to LEO and ~14,000 kilograms (31,000 lb) to GTO. The Long March 5 roughly matches the capabilities of American EELV heavy-class vehicles such as the Delta IV Heavy.

The YF-75D is a liquid cryogenic rocket engine burning liquid hydrogen and liquid oxygen in a closed circuit expander cycle. It is China's third generation of upper stage cryogenic propellant engine, after the YF-73 and the YF-75. It is used in a dual engine mount in the H5-2 second stage of the Long March 5 launch vehicles. Within the mount, each engine can gimbal individually to enable thrust vectoring control. As its predecessor, the YF-75 it can adjust its mixture ratio to optimize propellant consumption. But as an additional improvement, it can do multiple restarts, against the single one of its predecessor.

RL10 liquid fuel cryogenic rocket engine, typically used on rocket upper stages

The RL10 is a liquid-fuel cryogenic rocket engine built in the United States by Aerojet Rocketdyne that burns cryogenic liquid hydrogen and liquid oxygen propellants. Modern versions produce up to 110 kN (24,729 lbf) of thrust per engine in vacuum. The RL10A-4-2 and the RL10C-1 are still in production for the Centaur upper stage of the Atlas V and the DCSS of the Delta IV. Three RL10 versions are in development for the Exploration Upper Stage, the upper stage of the OmegA rocket, and the Centaur V of Vulcan.

Technical Description

The combustion chamber regeneratively cooled and is made of a zirconium copper alloy. It is manufactured by forging, rolled into shape, and then the cooling channels are milled. The outer wall is electroformed nickel. The nozzle extension uses dump cooling. It is made by welding spiraling tubes which pass cryogenic hydrogen that is dumped since the tubes are open at the bottom. The gas generator feed separate turbopumps for fuel and oxidizer. The single shaft hydrogen turbopump operates at 42,000rpm and uses dual elastic supports to enhance the rotor stability and reliability. [2] The gas generator also incorporates dual heat exchanger that heat hydrogen gas and helium supplied from separate system to pressurize the hydrogen and oxygen tanks. [4]

Regenerative cooling, in the context of rocket engine design, is a configuration in which some or all of the propellant is passed through tubes, channels, or in a jacket around the combustion chamber or nozzle to cool the engine. This is effective because the fuel are good coolants. The heated propellant is then fed into a special gas generator or injected directly into the main combustion chamber.

Revolutions per minute is the number of turns in one minute. It is a unit of rotational speed or the frequency of rotation around a fixed axis.

The turbopumps use solid propellant cartridge for start up, while the gas generator and combustion chamber use pyrotechnic igniter. It can restart for two burn profile missions. [2] All subsystems are attached to the combustion chamber and gimbal is achieved by rotating the whole engine on two orthogonal planes with two independent actuators. These actuators use high pressure hydrogen as hydraulic fluid. [5] The oxygen supply system has a propellant utilization valve before the main LOX valve to regulate its flow and thus variate the mixture ratio. This enables optimization of the propellant reserves and improves performance. [4]

A pyrotechnic initiator is a device containing a pyrotechnic composition used primarily to ignite other, more difficult-to-ignite materials, e.g. thermites, gas generators, and solid-fuel rockets. The name is often used also for the compositions themselves.

Hydraulic fluid

A hydraulic fluid or hydraulic liquid is the medium by which power is transferred in hydraulic machinery. Common hydraulic fluids are based on mineral oil or water. Examples of equipment that might use hydraulic fluids are excavators and backhoes, hydraulic brakes, power steering systems, transmissions, garbage trucks, aircraft flight control systems, lifts, and industrial machinery.

Related Research Articles

Expander cycle

The expander cycle is a power cycle of a bipropellant rocket engine. In this cycle, the fuel is used to cool the engine's combustion chamber, picking up heat and changing phase. The heated, now gaseous, fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned.

RP-1 highly refined form of kerosene used as rocket fuel

RP-1 (alternately, Rocket Propellant-1 or Refined Petroleum-1) is a highly refined form of kerosene outwardly similar to jet fuel, used as rocket fuel. RP-1 has a lower specific impulse than liquid hydrogen (LH2), but is cheaper, stable at room temperature, far less of an explosion hazard, and far denser. RP-1 is significantly more powerful than LH2 by volume. RP-1 also has a fraction of the toxicity and carcinogenic hazards of hydrazine, another room-temperature liquid fuel.

Liquid-propellant rocket rocket engine that uses liquid propellants

A liquid-propellant rocket or liquid rocket utilizes a rocket engine that uses liquid propellants. Liquids are desirable because their reasonably high density allows the volume of the propellant tanks to be relatively low, and it is possible to use lightweight centrifugal turbopumps to pump the propellant from the tanks into the combustion chamber, which means that the propellants can be kept under low pressure. This permits the use of low-mass propellant tanks, resulting in a high mass ratio for the rocket.

Rocketdyne J-2 cryogenic rocket engine by Rocketdyne

The J-2 was a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the U.S. by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.

Staged combustion cycle

The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.

Pressure-fed engine class of rocket engine designs

The pressure-fed engine is a class of rocket engine designs. A separate gas supply, usually helium, pressurizes the propellant tanks to force fuel and oxidizer to the combustion chamber. To maintain adequate flow, the tank pressures must exceed the combustion chamber pressure.

Gas-generator cycle

The gas-generator cycle is a power cycle of a bipropellant rocket engine. Some of the propellant is burned in a gas generator and the resulting hot gas is used to power the engine's pumps. The gas is then exhausted. Because something is "thrown away" this type of engine is also known as open cycle.

YF-73

The YF-73 was China's first successful cryogenic liquid hydrogen fuel and liquid oxygen oxidizer gimballed engine. It was used on the Long March 3 H8 third stage, running on the simple gas generator cycle and with a thrust of 44.15 kilonewtons (9,930 lbf). It had four hinge mounted nozzles that gimbaled each on one axis to supply thrust vector control and was restart capable. It used cavitating flow venturis to regulate propellant flows. The gas generator also incorporated dual heat exchangers that heated hydrogen gas, and supplied helium from separate systems to pressurize the hydrogen and oxygen tanks. The engine was relatively underpowered for its task and the start up and restart procedures were unreliable. Thus, it was quickly replaced by the YF-75.

The YF-77 is China's first cryogenic rocket engine developed for booster applications. It burns liquid hydrogen fuel and liquid oxygen oxidizer using a gas generator cycle. A pair of these engines will power the LM-5 core stage. Each engine can independently gimbal in two planes. Although the YF-77 is ignited prior to liftoff, the LM-5's four strap-on boosters will provide most of the initial thrust in an arrangement similar to the European Vulcain on the Ariane 5 or the Japanese LE-7 on the H-II. Like the Vulcain, the YF-77 uses the less efficient gas generator cycle and even for that application it has less performance than the European engine.

YF-100

The YF-100 is a Chinese liquid rocket engine burning LOX and kerosene in an oxidizer-rich staged combustion cycle.

LE-7

The LE-7 and its succeeding upgrade model the LE-7A are staged combustion cycle LH2/LOX liquid rocket engines produced in Japan for the H-II series of launch vehicles. Design and production work was all done domestically in Japan, the first major (main/first-stage) liquid rocket engine with that claim, in a collaborative effort from the National Space Development Agency (NASDA), Aerospace Engineering Laboratory (NAL), Mitsubishi Heavy Industries, and Ishikawajima-Harima. NASDA and NAL have since been integrated into JAXA. However, a large part of the work was contracted to Mitsubishi, with Ishikawajima-Harima providing turbomachinery, and the engine is often referred to as the Mitsubishi LE-7(A).

LE-5 model of liquid rocket engine

The LE-5 liquid rocket engine and its derivative models were developed in Japan to meet the need for an upper stage propulsion system for the H-I and H-II series of launch vehicles. It is a bipropellant design, using LH2 and LOX. Primary design and production work was carried out by Mitsubishi Heavy Industries. In terms of liquid rockets, it is a fairly small engine, both in size and thrust output, being in the 89 kN (20,000 lbf) and the more recent models the 130 kN (30,000 lbf) thrust class. The motor is capable of multiple restarts, due to a spark ignition system as opposed to the single use pyrotechnic or hypergolic igniters commonly used on some contemporary engines. Though rated for up to 16 starts and 40+ minutes of firing time, on the H-II the engine is considered expendable, being used for one flight and jettisoned. It is sometimes started only once for a nine-minute burn, but in missions to GTO the engine is often fired a second time to inject the payload into the higher orbit after a temporary low Earth orbit has been established.

LR-87

The LR87 was an American liquid-propellant rocket engine, which was used on the first stages of Titan intercontinental ballistic missiles and launch vehicles. Composed of twin motors with separate combustion chambers and turbopump machinery, it is considered a single unit. The LR87 first flew in 1959.

Rocket propellant chemical or mixture used as fuel for a rocket engine

Rocket propellant is the reaction mass of a rocket. This reaction mass is ejected at the highest achievable velocity from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.

TM65 is a rocket engine developed by Copenhagen Suborbitals. TM65 uses Ethanol and liquid oxygen as propellants in a pressure-fed power cycle.

The RD-0110R is a rocket engine burning liquid oxygen and kerosene in a gas generator combustion cycle. It has four nozzles that can gimbal up to 45 degrees in a single axis and is used as the vernier thruster on the Soyuz-2-1v first stage. It also has heat exchangers that heat oxygen and helium to pressurize the LOX and RG-1 tanks of the Soyuz-2.1v first stage, respectively. The oxygen is supplied from the same LOX tank in liquid form, while the helium is supplied from separate high pressure bottles.

XLR81 rocket engine

The Bell Aerosystems Company XLR81 was an American liquid-propellant rocket engine, which was used on the Agena upper stage. It burned UDMH and RFNA fed by a turbopump in a fuel rich gas generator cycle. The turbopump had a single turbine with a gearbox to transmit power to the oxidizer and fuel pumps. The thrust chamber was all-aluminum, and regeneratively cooled by oxidizer flowing through gun-drilled passages in the combustion chamber and throat walls. The nozzle was a titanium radiatively cooled extension. The engine was mounted on an hydraulic actuated gimbal which enabled thrust vectoring to control pitch and yaw. Engine thrust and mixture ratio were controlled by cavitating flow venturis on the gas generator flow circuit. Engine start was achieved by solid propellant start cartridge.

References

  1. "YF-75". Encyclopedia Astronautica. Archived from the original on 2013-06-05. Retrieved 2015-07-08.
  2. 1 2 3 4 5 Nan, Zhang (2013-09-23). "The Development of LOX/LH2 Engine in China" (pdf). 64rd International Astronautical Congress, Beijing, China. International Astronautical Federation. IAC-13-C4.1 (1x18525): 5. Retrieved 2015-07-08.
  3. "Long March". Rocket and Space Technology. Retrieved 2015-07-08.
  4. 1 2 3 4 LM-3A Series Launch Vehicle User's Manual. Issue 2011 (pdf). CASC . Retrieved 2015-07-08.
  5. 1 2 Sutton, George Paul (November 2005). History of Liquid Propellant Rocket Engines. AIAA. pp. 637–638. ISBN   978-1563476495.