A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer; that is, both its fuel and oxidizer are gases which have been liquefied and are stored at very low temperatures. [1] These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket. [1]
Rocket engines burning cryogenic propellants remain in use today on high performance upper stages and boosters. Upper stages are numerous. Boosters include ESA's Ariane 5, JAXA's H-II, ISRO's GSLV, LVM3, United States Delta IV and Space Launch System. The United States, Russia, Japan, India, France and China are the only countries that have operational cryogenic rocket engines.
Rocket engines need high mass flow rates of both oxidizer and fuel to generate useful thrust. Oxygen, the simplest and most common oxidizer, is in the gas phase at standard temperature and pressure, as is hydrogen, the simplest fuel. While it is possible to store propellants as pressurized gases, this would require large, heavy tanks that would make achieving orbital spaceflight difficult if not impossible. On the other hand, if the propellants are cooled sufficiently, they exist in the liquid phase at higher density and lower pressure, simplifying tankage. These cryogenic temperatures vary depending on the propellant, with liquid oxygen existing below −183 °C (−297.4 °F; 90.1 K) and liquid hydrogen below −253 °C (−423.4 °F; 20.1 K). Since one or more of the propellants is in the liquid phase, all cryogenic rocket engines are by definition liquid-propellant rocket engines. [2]
Various cryogenic fuel-oxidizer combinations have been tried, but the combination of liquid hydrogen (LH2) fuel and the liquid oxygen (LOX) oxidizer is one of the most widely used. [1] [3] Both components are easily and cheaply available, and when burned have one of the highest enthalpy releases in combustion, [4] producing a specific impulse of up to 450 s at an effective exhaust velocity of 4.4 kilometres per second (2.7 mi/s; Mach 13).
The major components of a cryogenic rocket engine are the combustion chamber, pyrotechnic initiator, fuel injector, fuel and oxidizer turbopumps, cryo valves, regulators, the fuel tanks, and rocket engine nozzle. In terms of feeding propellants to the combustion chamber, cryogenic rocket engines are almost exclusively pump-fed. Pump-fed engines work in a gas-generator cycle, a staged-combustion cycle, or an expander cycle. Gas-generator engines tend to be used on booster engines due to their lower efficiency, staged-combustion engines can fill both roles at the cost of greater complexity, and expander engines are exclusively used on upper stages due to their low thrust.[ citation needed ]
Currently, six countries have successfully developed and deployed cryogenic rocket engines:
Country | Engine | Cycle | Use | Status |
---|---|---|---|---|
![]() | RL-10 | Expander | Upper stage | Active |
J-2 | Gas-generator | lower stage | Retired | |
SSME (aka RS-25) | Staged combustion | Booster | Active | |
RS-68 | Gas-generator | Booster | Retired | |
BE-3 | Combustion tap-off | New Shepard | Active | |
BE-7 | Dual Expander | Blue Moon (spacecraft) | Active | |
J-2X | Gas-generator | Upper stage | Developmental | |
![]() | RD-0120 | Staged combustion | Booster | Retired |
KVD-1 | Staged combustion | Upper stage | Retired | |
RD-0146 | Expander | Upper stage | Developmental | |
![]() | Vulcain | Gas-generator | Booster | Active |
HM7B | Gas-generator | Upper stage | Active | |
Vinci | Expander | Upper stage | Developmental | |
![]() | CE-7.5 | Staged combustion | Upper stage | Active |
CE-20 | Gas-generator | Upper stage | Active | |
![]() | YF-73 | Gas-generator | Upper stage | Retired |
YF-75 | Gas-generator | Upper stage | Active | |
YF-75D | Expander cycle | Upper stage | Active | |
YF-77 | Gas-generator | Booster | Active | |
![]() | LE-7 / 7A [5] | Staged combustion | Booster | Active |
LE-5 / 5A / 5B [6] | Gas-generator(LE-5) Expander bleed(5A/5B) | Upper stage | Active | |
LE-9 [7] | Expander bleed | Booster | Active |
model | SSME/RS-25 | LE-7A | RD-0120 | Vulcain 2 | RS-68 | YF-77 |
---|---|---|---|---|---|---|
Country of origin | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() |
Cycle | Staged combustion | Staged combustion | Staged combustion | Gas-generator | Gas-generator | Gas-generator |
Length | 4.24 m | 3.7 m | 4.55 m | 3.00 m | 5.20 m | 2.6 m |
Diameter | 1.63 m | 1.82 m | 2.42 m | 1.76 m | 2.43 m | 1.5 m |
Dry weight | 3,177 kg | 1,832 kg | 3,449 kg | 1,686 kg | 6,696 kg | 1,054 kg |
Propellant | LOX/LH2 | LOX/LH2 | LOX/LH2 | LOX/LH2 | LOX/LH2 | LOX/LH2 |
Chamber pressure | 18.9 MPa | 12.0MPa | 21.8 MPa | 11.7 MPa | 9.7 MPa | 10.1 MPa |
Isp (vac.) | 453 sec | 440 sec | 454 sec | 433 sec | 409 sec | 428 sec |
Thrust (vac.) | 2.278MN | 1.098MN | 1.961MN | 1.120MN | 3.37MN | 0.7MN |
Thrust (SL) | 1.817MN | 0.87MN | 1.517MN | 0.800MN | 2.949MN | 0.518MN |
Used in | Space Shuttle Space Launch System | H-IIA H-IIB | Energia | Ariane 5 | Delta IV | Long March 5 |
RL-10 | HM7B | Vinci | KVD-1 | CE-7.5 | CE-20 | YF-73 | YF-75 | YF-75D | RD-0146 | ES-702 | ES-1001 | LE-5 | LE-5A | LE-5B | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Country of origin | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() | ![]() |
Cycle | Expander | Gas-generator | Expander | Staged combustion | Staged combustion | Gas-generator | Gas-generator | Gas-generator | Expander | Expander | Gas-generator | Gas-generator | Gas-generator | Expander bleed cycle (Nozzle Expander) | Expander bleed cycle (Chamber Expander) |
Thrust (vac.) | 66.7 kN (15,000 lbf) | 62.7 kN | 180 kN | 69.6 kN | 73 kN | 186.36 kN | 44.15 kN | 83.585 kN | 88.36 kN | 98.1 kN (22,054 lbf) | 68.6 kN (7.0 tf) [8] | 98 kN (10.0 tf) [9] | 102.9 kN (10.5 tf) | r121.5 kN (12.4 tf) | 137.2 kN (14 tf) |
Mixture ratio | 5.5:1 or 5.88:1 | 5.0 | 5.8 | 5.05 | 5.0 | 5.2 | 6.0 | 5.2 | 6.0 | 5.5 | 5 | 5 | |||
Nozzle ratio | 40 | 83.1 | 100 | 40 | 80 | 80 | 40 | 40 | 140 | 130 | 110 | ||||
Isp (vac.) | 433 | 444.2 | 465 | 462 | 454 | 442 | 420 | 438 | 442.6 | 463 | 425 [10] | 425 [11] | 450 | 452 | 447 |
Chamber pressure :MPa | 2.35 | 3.5 | 6.1 | 5.6 | 5.8 | 6.0 | 2.59 | 3.68 | 4.1 | 5.9 | 2.45 | 3.51 | 3.65 | 3.98 | 3.58 |
LH2 TP rpm | 90,000 | 42,000 | 65,000 | 125,000 | 41,000 | 46,310 | 50,000 | 51,000 | 52,000 | ||||||
LOX TP rpm | 18,000 | 16,680 | 21,080 | 16,000 | 17,000 | 18,000 | |||||||||
Length m | 1.73 | 1.8 | 2.2~4.2 | 2.14 | 2.14 | 1.44 | 2.8 | 2.2 | 2.68 | 2.69 | 2.79 | ||||
Dry weight kg | 135 | 165 | 550 | 282 | 435 | 558 | 236 | 245 | 265 | 242 | 255.8 | 259.4 | 255 | 248 | 285 |
A tripropellant rocket is a rocket that uses three propellants, as opposed to the more common bipropellant rocket or monopropellant rocket designs, which use two or one propellants, respectively. Tripropellant systems can be designed to have high specific impulse and have been investigated for single-stage-to-orbit designs. While tripropellant engines have been tested by Rocketdyne and NPO Energomash, no tripropellant rocket has been flown.
A hypergolic propellant is a rocket propellant combination used in a rocket engine, whose components spontaneously ignite when they come into contact with each other.
A rocket engine is a reaction engine, producing thrust in accordance with Newton's third law by ejecting reaction mass rearward, usually a high-speed jet of high-temperature gas produced by the combustion of rocket propellants stored inside the rocket. However, non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum, and they can achieve great speed, beyond escape velocity. Vehicles commonly propelled by rocket engines include missiles, artillery shells, ballistic missiles and rockets of any size, from tiny fireworks to man-sized weapons to huge spaceships.
A propellant is a mass that is expelled or expanded in such a way as to create a thrust or another motive force in accordance with Newton's third law of motion, and "propel" a vehicle, projectile, or fluid payload. In vehicles, the engine that expels the propellant is called a reaction engine. Although technically a propellant is the reaction mass used to create thrust, the term "propellant" is often used to describe a substance which contains both the reaction mass and the fuel that holds the energy used to accelerate the reaction mass. For example, the term "propellant" is often used in chemical rocket design to describe a combined fuel/propellant, although the propellants should not be confused with the fuel that is used by an engine to produce the energy that expels the propellant. Even though the byproducts of substances used as fuel are also often used as a reaction mass to create the thrust, such as with a chemical rocket engine, propellant and fuel are two distinct concepts.
The expander cycle is a power cycle of a bipropellant rocket engine. In this cycle, the fuel is used to cool the engine's combustion chamber, picking up heat and changing phase. The now heated and gaseous fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned.
RP-1 and similar fuels like RG-1 and T-1 are highly refined kerosene formulations used as rocket fuel. Liquid-fueled rockets that use RP-1 as fuel are known as kerolox rockets. In their engines, RP-1 is atomized, mixed with liquid oxygen (LOX), and ignited to produce thrust. Developed in the 1950s, RP-1 is outwardly similar to other kerosene-based fuels like Jet A and JP-8 used in turbine engines but is manufactured to stricter standards. While RP-1 is widely used globally, the primary rocket kerosene formulations in Russia and other former Soviet countries are RG-1 and T-1, which have slightly higher densities.
A liquid-propellant rocket or liquid rocket uses a rocket engine burning liquid propellants. (Alternate approaches use gaseous or solid propellants.) Liquids are desirable propellants because they have reasonably high density and their combustion products have high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low.
The Space Shuttle external tank (ET) was the component of the Space Shuttle launch vehicle that contained the liquid hydrogen fuel and liquid oxygen oxidizer. During lift-off and ascent it supplied the fuel and oxidizer under pressure to the three RS-25 main engines in the orbiter. The ET was jettisoned just over 10 seconds after main engine cut-off (MECO) and it re-entered the Earth's atmosphere. Unlike the Solid Rocket Boosters, external tanks were not re-used. They broke up before impact in the Indian Ocean, away from shipping lanes and were not recovered.
The RS-25, also known as the Space Shuttle Main Engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA's Space Shuttle and is used on the Space Launch System.
The J-2, commonly known as Rocketdyne J-2, was a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the United States by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.
Cryogenic fuels are fuels that require storage at extremely low temperatures in order to maintain them in a liquid state. These fuels are used in machinery that operates in space where ordinary fuel cannot be used, due to the very low temperatures often encountered in space, and the absence of an environment that supports combustion. Cryogenic fuels most often constitute liquefied gases such as liquid hydrogen.
The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.
The gas-generator cycle, also called open cycle, is one of the most commonly used power cycles in bipropellant liquid rocket engines.
The Aerojet M-1 was one of the largest and most powerful liquid-hydrogen-fueled liquid-fuel rocket engines to be designed and component-tested. It was originally developed during the 1950s by the US Air Force. The M-1 offered a baseline thrust of 1,500,000 pounds-force and an immediate growth target of 1,800,000 lbf (8 MN). If built, the M-1 would have been larger and more efficient than the famed F-1 that powered the first stage of the Saturn V rocket to the Moon.
The YF-75 is a liquid cryogenic rocket engine burning liquid hydrogen and liquid oxygen in a gas generator cycle. It is China's second generation of cryogenic propellant engine, after the YF-73, which it replaced. It is used in a dual engine mount in the H-18 third stage of the Long March 3A, Long March 3B and Long March 3C launch vehicles. Within the mount, each engine can gimbal individually to enable thrust vectoring control. The engine also heats hydrogen and helium to pressurize the stage tanks and can control the mixture ratio to optimize propellant consumption.
The YF-77 is China's first cryogenic rocket engine developed for booster applications. It burns liquid hydrogen fuel and liquid oxygen oxidizer using a gas generator cycle. A pair of these engines powers the LM-5 core stage. Each engine can independently gimbal in two planes. Although the YF-77 is ignited prior to liftoff, the LM-5's four strap-on boosters provide most of the initial thrust in an arrangement similar to the European Vulcain on the Ariane 5 or the Japanese LE-7 on the H-II.
The LE-5 liquid rocket engine and its derivative models were developed in Japan to meet the need for an upper stage propulsion system for the H-I and H-II series of launch vehicles. It is a bipropellant design, using LH2 and LOX. Primary design and production work was carried out by Mitsubishi Heavy Industries. In terms of liquid rockets, it is a fairly small engine, both in size and thrust output, being in the 89 kN (20,000 lbf) and the more recent models the 130 kN (30,000 lbf) thrust class. The motor is capable of multiple restarts, due to a spark ignition system as opposed to the single use pyrotechnic or hypergolic igniters commonly used on some contemporary engines. Though rated for up to 16 starts and 40+ minutes of firing time, on the H-II the engine is considered expendable, being used for one flight and jettisoned. It is sometimes started only once for a nine-minute burn, but in missions to GTO the engine is often fired a second time to inject the payload into the higher orbit after a temporary low Earth orbit has been established.
The LR87 was an American liquid-propellant rocket engine used on the first stages of Titan intercontinental ballistic missiles and launch vehicles. Composed of twin motors with separate combustion chambers and turbopump machinery, it is considered a single unit and was never flown as a single combustion chamber engine or designed for this. The LR87 first flew in 1959.
Rocket propellant is used as reaction mass ejected from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.
The H3 Launch Vehicle is a Japanese expendable launch system. H3 launch vehicles are liquid-propellant rockets with strap-on solid rocket boosters and are launched from Tanegashima Space Center in Japan. Mitsubishi Heavy Industries (MHI) and JAXA are responsible for the design, manufacture, and operation of the H3. The H3 is the world's first rocket to use an expander bleed cycle for the first stage engine.