Country of origin | China |
---|---|
First flight | Long March 5 inaugural flight (2016-11-03) |
Designer | Academy of Aerospace Liquid Propulsion Technology |
Application | sustainer engine |
Associated LV | Long March 5 |
Status | In service |
Liquid-fuel engine | |
Propellant | Liquid oxygen / Liquid hydrogen |
Mixture ratio | 5.5 (adjustable) |
Cycle | Gas-generator |
Configuration | |
Chamber | 1 |
Nozzle ratio | 49 |
Performance | |
Thrust, vacuum | 700 kN (160,000 lbf) |
Thrust, sea-level | 518 kN (116,000 lbf) |
Chamber pressure | 10.1 MPa (1,460 psi) |
Specific impulse, vacuum | 428.0 seconds (4.197 km/s) |
Specific impulse, sea-level | 316.7 seconds (3.106 km/s) |
Burn time | 525 seconds (8.75 min) |
Dimensions | |
Length | 2,600 mm (100 in) (with rack) |
Diameter | 1,500 mm (59 in) |
Used in | |
Long March 5 core stage. | |
References | |
References | [1] [2] [3] |
The YF-77 is China's first cryogenic rocket engine developed for booster applications. It burns liquid hydrogen fuel and liquid oxygen oxidizer using a gas generator cycle. A pair of these engines powers the LM-5 core stage. Each engine can independently gimbal in two planes. [1] [4] Although the YF-77 is ignited prior to liftoff, the LM-5's four strap-on boosters provide most of the initial thrust in an arrangement similar to the European Vulcain on the Ariane 5 or the Japanese LE-7 on the H-II.
In January 2002, the development of a new cryogenic engines was approved by the Commission for Science, Technology and Industry for National Defense. The development responsibility was assigned to the Beijing Aerospace Propulsion Institute, a division of the Academy of Aerospace Liquid Propulsion Technology. The preliminary design was accomplished by mid-2002 and the first set of components was manufactured by early 2003. The same year saw the initial component and subsystem tests, with the gas generator successfully performing its first test on July 30. By December 2003 the whole powerpack successfully passed its first integrated test, and on September 17, 2004 a successful 50-second firing of a complete prototype engine was achieved.
In May 2013 the formal qualification testing campaign began. By the end of 2013 more than 70 tests and 24,000 seconds of firing at steady state conditions had been performed by 12 engines. The concept review confirmed that the performance goal and launcher requirements were met, and the engine was ready for integration for the first launch of the Long March 5 rocket. [1] Engine development began in the 2000s, with testing directed by the China National Space Administration (CNSA) commencing in 2005. The engine has been successfully tested by mid-2007. [5]
The requirements for an inexpensive, highly reliable, disposable engine are met by using dual 510 kN (110,000 lbf) (sea level) gas generator engines on a single mounting frame. Each engine has dual turbopumps with separate gas exhaust. Both turbines are fed by a single fuel rich gas generator. The combustion chambers and throat are regeneratively cooled, while the nozzle, of welded pipe construction, uses dump cooling. The turbopumps use solid propellant cartridges for start-up, while the gas generator and combustion chamber use pyrotechnic igniters. The valves and prevalves are helium-actuated ball valves. The thrust and mixture ratio are calibrated with venturis and a propellant utilization valve on ground tests. The engine also has dual heat exchanger to supply hot gaseous hydrogen and oxygen for tank pressurization. [1]
All subsystems are attached to the combustion chamber and gimbal is achieved by rotating the whole engine on two orthogonal planes with two independent actuators. The injector plate uses coaxial injectors, some of which are extended to create baffles that prevent high frequency instabilities. The titanium fuel turbopump uses a two-stage pump with inducer and is actuated by a two-stage axial turbine. It rotates at 35,000 rpm and supplies a discharge pressure of 16.5 MPa (2,390 psi). The oxidizer turbopump uses a single-stage centrifugal pump with a helical inducer driven by a two-stage turbine. It rotates at 18,000 rpm and supplies a discharge pressure of 14 MPa (2,000 psi). [1]
A turbopump is a propellant pump with two main components: a rotodynamic pump and a driving gas turbine, usually both mounted on the same shaft, or sometimes geared together. They were initially developed in Germany in the early 1940s. The purpose of a turbopump is to produce a high-pressure fluid for feeding a combustion chamber or other use. While other use cases exist, they are most commonly found in liquid rocket engines.
A liquid-propellant rocket or liquid rocket utilizes a rocket engine burning liquid propellants. (Alternate approaches use gaseous or solid propellants.) Liquids are desirable propellants because they have reasonably high density and their combustion products have high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low.
The RS-25, also known as the Space Shuttle Main Engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA's Space Shuttle and is used on the Space Launch System (SLS).
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The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.
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A precooled jet engine is a concept that enables jet engines with turbomachinery, as opposed to ramjets, to be used at high speeds. Precooling restores some or all of the performance degradation of the engine compressor, as well as that of the complete gas generator, which would otherwise prevent flight with high ram temperatures.
The Aerojet M-1 was one of the largest and most powerful liquid-hydrogen-fueled liquid-fuel rocket engines to be designed and component-tested. It was originally developed during the 1950s by the US Air Force. The M-1 offered a baseline thrust of 6.67 MN and an immediate growth target of 8 MN. If built, the M-1 would have been larger and more efficient than the famed F-1 that powered the first stage of the Saturn V rocket to the Moon.
Vulcain is a family of European first stage rocket engines for Ariane 5 and Ariane 6. Its development began in 1988 and the first flight was completed in 1996. The updated version of the engine, Vulcain 2, was first successfully flown in 2005. Both members of the family use liquid oxygen/liquid hydrogen cryogenic fuel. The new version for Ariane 6 is called Vulcain 2.1.
Vinci is a restartable, cryogenic, liquid-propellant rocket engine that powers the upper stage of Ariane 6. While development began in 1998 for the planned Ariane 5ME upgrade, funding for that programme shifted in 2014 to prioritize the development of Ariane 6, making Vinci the engine for the new launcher.
The YF-73 was China's first successful cryogenic liquid hydrogen fuel and liquid oxygen oxidizer gimballed engine. It was used on the Long March 3 H8 third stage, running on the simple gas generator cycle and with a thrust of 44.15 kilonewtons (9,930 lbf). It had four hinge mounted nozzles that gimbaled each on one axis to supply thrust vector control and was restart capable. It used cavitating flow venturis to regulate propellant flows. The gas generator also incorporated dual heat exchangers that heated hydrogen gas, and supplied helium from separate systems to pressurize the hydrogen and oxygen tanks. The engine was relatively underpowered for its task and the start up and restart procedures were unreliable. Thus, it was quickly replaced by the YF-75.
The YF-75 is a liquid cryogenic rocket engine burning liquid hydrogen and liquid oxygen in a gas generator cycle. It is China's second generation of cryogenic propellant engine, after the YF-73, which it replaced. It is used in a dual engine mount in the H-18 third stage of the Long March 3A, Long March 3B and Long March 3C launch vehicles. Within the mount, each engine can gimbal individually to enable thrust vectoring control. The engine also heats hydrogen and helium to pressurize the stage tanks and can control the mixture ratio to optimize propellant consumption.
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The RL60 was a planned liquid-fuel cryogenic rocket engine designed in the United States by Pratt & Whitney, burning cryogenic liquid hydrogen and liquid oxygen propellants. The engine runs on an expander cycle, running the turbopumps with waste heat absorbed from the main combustion process. This high-efficiency, waste heat based combustion cycle combined with the high-performance liquid hydrogen fuel enables the engine to reach a very high specific impulse of up to 465 seconds in a vacuum. The engine was planned to be a more capable successor to the Aerojet Rocketdyne RL10, providing improved performance and efficiency while maintaining the installation envelope of the RL10.
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