Vinci (rocket engine)

Last updated
Vinci
DaVinci-Oberstufentriebwerk - Vinci rocket engine (14050083338).jpg
Prototype Vinci engine on display
Country of originFrance
European Union
First flight9 July 2024 (2024-07-09)
Designer Safran Aircraft Engines (and later ArianeGroup)
ManufacturerArianeGroup
Application Ariane 6 upper stage
Predecessor
StatusActive
Liquid-fuel engine
Propellant LOX / LH2
Mixture ratio6.1
Cycle Expander
Configuration
Chamber1
Nozzle ratio240
Performance
Thrust, vacuum180  kN (40,000  lbf)
Chamber pressure 60  bar (6,000  kPa)
Specific impulse, vacuum457.2 s (4.484 km/s)
Burn timeUp to 900 seconds
RestartsUp to 3
Dimensions
Length3.22 m (10.6 ft)
Diameter1.84 m (6 ft 0 in)
Dry mass
  • approx. 550 kg (1,210 lb)
  • 160 kg (350 lb), excluding nozzle
References
References [1]

Vinci is a restartable, cryogenic, liquid-propellant rocket engine that powers the upper stage of Ariane 6. While development began in 1998 for the planned Ariane 5ME upgrade, funding for that programme shifted in 2014 to prioritize the development of Ariane 6, making Vinci the engine for the new launcher.

Contents

Overview

The Vinci rocket engine is a 180-kilonewton (40,000 lbf) restartable, upper stage cryogenic engine using the expander cycle and fed with liquid hydrogen and liquid oxygen. Its biggest improvement over the HM7B engine used on the Ariane 5 is the capability of restarting four times. [2] It is the first European expander cycle engine, removing the need for a gas generator to drive the fuel and oxidizer pumps. The expander cycle was found to be the most promising option to achieve higher reliability, higher performance, multiple ignition capability and low recurring cost. [3]

The engine features a high-performance hydrogen turbopump, an optimized combustion chamber cooling circuit, and cutting-edge manufacturing processes, including powder metallurgy impellers and high-speed cooling channel milling. The combustion chamber body incorporates a smooth-wall design, utilizing the same technology as the HM7B and Vulcain engines, except significantly lengthened. [3]

To enable re-ignition, the Vinci engine is paired with an auxiliary propulsion unit (APU), which performs two important functions. First, the APU can heat up small amounts of propellant inside a 3D-printed gas generator and that gas is injected back into the tanks to re-pressurize them. Secondly, the APU can produce a low level of thrust, to either settle floating propellant in the tanks before re-ignition of the Vinci engine or to make fine orbital adjustments (similar to a thruster). Using the APU reduces overall weight, by eliminating the need to carry a helium tank (the traditional method of re-pressuring propellant tanks). [4]

Development

The preliminary design of Vinci began under the Ariane 5+ program managed by CNES, delegated by ESA. Between 2006 and 2008, engineering and testing were conducted under ESA's Future Launcher Preparatory Program (FLPP). From 2009 to 2014, Vinci was developed as the upper-stage propulsion system for the next evolution of the upgraded Ariane 5ME (Midlife Evolution) launcher by the space engines division of Safran Aircraft Engines. However, funding for the Ariane 5ME programme was cut in 2014 in favour of developing Ariane 6.

By the end of 2014, Vinci successfully completed its critical design review (CDR), following successful CDRs for its major subsystems (combustion chamber, fuel and oxygen turbopumps) throughout the latter half of the year.

In July 2017, the newly-formed Ariane Group, a joint venture between Airbus and Safran, reported that the first flight models of the combustion chamber had entered production. [5]

In October 2018, Ariane Group announced that qualification tests had been completed, proving the engine and upper stage were capable of operating for at least 900 seconds and four burns. The company said that during tests to push the engine beyond its operational requirements, it had successfully fired the engine 20 times during a single test of 300 seconds and, in another test, had fired the engine for a total duration of 1,569 seconds. [2]

The first flight of the Ariane 6 rocket with Vinci took place on 9 July 2024. The engine worked normally during the initial launch and a brief second burn. However, it failed to restart for a third burn due to an anomaly with its auxiliary propulsion unit, [6] [7] precluding a deorbit burn. [8]

See also

Comparable engines

Related Research Articles

<span class="mw-page-title-main">Ariane 5</span> European heavy-lift space launch vehicle (1996–2023)

Ariane 5 is a retired European heavy-lift space launch vehicle operated by Arianespace for the European Space Agency (ESA). It was launched from the Guiana Space Centre (CSG) in French Guiana. It was used to deliver payloads into geostationary transfer orbit (GTO), low Earth orbit (LEO) or further into space. The launch vehicle had a streak of 82 consecutive successful launches between 9 April 2003 and 12 December 2017. Since 2014, Ariane 6, a direct successor system, first launched in 2024.

<span class="mw-page-title-main">Hypergolic propellant</span> Type of rocket engine fuel

A hypergolic propellant is a rocket propellant combination used in a rocket engine, whose components spontaneously ignite when they come into contact with each other.

<span class="mw-page-title-main">Ariane (rocket family)</span> Family of European medium- and heavy-lift rocket launch vehicles

Ariane is a series of European civilian expendable launch vehicles for space launch use. The name comes from the French spelling of the mythological character Ariadne. France first proposed the Ariane project and it was officially agreed upon at the end of 1973 after discussions between France, Germany and the UK. The project was Western Europe's second attempt at developing its own launcher following the unsuccessful Europa project. The Ariane project was code-named L3S.

<span class="mw-page-title-main">Rocket engine</span> Non-air breathing jet engine used to propel a missile or vehicle

A rocket engine uses stored rocket propellants as the reaction mass for forming a high-speed propulsive jet of fluid, usually high-temperature gas. Rocket engines are reaction engines, producing thrust by ejecting mass rearward, in accordance with Newton's third law. Most rocket engines use the combustion of reactive chemicals to supply the necessary energy, but non-combusting forms such as cold gas thrusters and nuclear thermal rockets also exist. Vehicles propelled by rocket engines are commonly used by ballistic missiles and rockets. Rocket vehicles carry their own oxidiser, unlike most combustion engines, so rocket engines can be used in a vacuum to propel spacecraft and ballistic missiles.

<span class="mw-page-title-main">Expander cycle</span> Rocket engine operation method

The expander cycle is a power cycle of a bipropellant rocket engine. In this cycle, the fuel is used to cool the engine's combustion chamber, picking up heat and changing phase. The now heated and gaseous fuel then powers the turbine that drives the engine's fuel and oxidizer pumps before being injected into the combustion chamber and burned.

<span class="mw-page-title-main">Liquid-propellant rocket</span> Rocket engine that uses liquid fuels and oxidizers

A liquid-propellant rocket or liquid rocket uses a rocket engine burning liquid propellants. (Alternate approaches use gaseous or solid propellants.) Liquids are desirable propellants because they have reasonably high density and their combustion products have high specific impulse (Isp). This allows the volume of the propellant tanks to be relatively low.

<span class="mw-page-title-main">Rocketdyne J-2</span> Rocket engine

The J-2, commonly known as Rocketdyne J-2, was a liquid-fuel cryogenic rocket engine used on NASA's Saturn IB and Saturn V launch vehicles. Built in the United States by Rocketdyne, the J-2 burned cryogenic liquid hydrogen (LH2) and liquid oxygen (LOX) propellants, with each engine producing 1,033.1 kN (232,250 lbf) of thrust in vacuum. The engine's preliminary design dates back to recommendations of the 1959 Silverstein Committee. Rocketdyne won approval to develop the J-2 in June 1960 and the first flight, AS-201, occurred on 26 February 1966. The J-2 underwent several minor upgrades over its operational history to improve the engine's performance, with two major upgrade programs, the de Laval nozzle-type J-2S and aerospike-type J-2T, which were cancelled after the conclusion of the Apollo program.

<span class="mw-page-title-main">Staged combustion cycle</span> Rocket engine operation method

The staged combustion cycle is a power cycle of a bipropellant rocket engine. In the staged combustion cycle, propellant flows through multiple combustion chambers, and is thus combusted in stages. The main advantage relative to other rocket engine power cycles is high fuel efficiency, measured through specific impulse, while its main disadvantage is engineering complexity.

<span class="mw-page-title-main">Gas-generator cycle</span> Rocket engine operation method

The gas-generator cycle, also called open cycle, is one of the most commonly used power cycles in bipropellant liquid rocket engines.

<span class="mw-page-title-main">Vulcain (rocket engine)</span> French rocket engine

Vulcain is a family of European first stage rocket engines for Ariane 5 and Ariane 6. Its development began in 1988 and the first flight was completed in 1996. The updated version of the engine, Vulcain 2, was first successfully flown in 2005. Both members of the family use liquid oxygen/liquid hydrogen cryogenic fuel. The new version for Ariane 6 is called Vulcain 2.1.

<span class="mw-page-title-main">HM7B</span> European rocket engine

The HM7B was a European cryogenic upper stage rocket engine used on the vehicles in the Ariane rocket family. It was replaced by Vinci, which acts as the new upper stage engine on Ariane 6. Nearly 300 engines have been produced to date.

The Future Launchers Preparatory Programme (FLPP) is a technology development and maturation programme of the European Space Agency (ESA). It develops technologies for the application in future European launch vehicles (launchers) and in upgrades to existing launch vehicles. By this it helps to reduce time, risk and cost of launcher development programmes.
Started in 2004, the programmes initial objective was to develop technologies for the Next Generation Launcher (NGL) to follow Ariane 5. With the inception of the Ariane 6 project, the focus of FLPP was shifted to a general development of new technologies for European launchers.
FLPP develops and matures technologies that are deemed promising for future application but currently do not have a sufficiently high technology readiness level (TRL) to allow a clear assessment of their performance and associated risk. Those technologies typically have an initial TRL of 3 or lower. The objective is to raise the TRL up to about 6, thus creating solutions which are proven under relevant conditions and can be integrated into development programmes with reduced cost and limited risk.

<span class="mw-page-title-main">YF-77</span> Chinese rocket engine

The YF-77 is China's first cryogenic rocket engine developed for booster applications. It burns liquid hydrogen fuel and liquid oxygen oxidizer using a gas generator cycle. A pair of these engines powers the LM-5 core stage. Each engine can independently gimbal in two planes. Although the YF-77 is ignited prior to liftoff, the LM-5's four strap-on boosters provide most of the initial thrust in an arrangement similar to the European Vulcain on the Ariane 5 or the Japanese LE-7 on the H-II.

<span class="mw-page-title-main">LE-5</span> Japanese hydrolox rocket engine used on the H3 upper stage

The LE-5 liquid rocket engine and its derivative models were developed in Japan to meet the need for an upper stage propulsion system for the H-I and H-II series of launch vehicles. It is a bipropellant design, using LH2 and LOX. Primary design and production work was carried out by Mitsubishi Heavy Industries. In terms of liquid rockets, it is a fairly small engine, both in size and thrust output, being in the 89 kN (20,000 lbf) and the more recent models the 130 kN (30,000 lbf) thrust class. The motor is capable of multiple restarts, due to a spark ignition system as opposed to the single use pyrotechnic or hypergolic igniters commonly used on some contemporary engines. Though rated for up to 16 starts and 40+ minutes of firing time, on the H-II the engine is considered expendable, being used for one flight and jettisoned. It is sometimes started only once for a nine-minute burn, but in missions to GTO the engine is often fired a second time to inject the payload into the higher orbit after a temporary low Earth orbit has been established.

The RL60 was a planned liquid-fuel cryogenic rocket engine designed in the United States by Pratt & Whitney, burning cryogenic liquid hydrogen and liquid oxygen propellants. The engine runs on an expander cycle, running the turbopumps with waste heat absorbed from the main combustion process. This high-efficiency, waste heat based combustion cycle combined with the high-performance liquid hydrogen fuel enables the engine to reach a very high specific impulse of up to 465 seconds in a vacuum. The engine was planned to be a more capable successor to the Aerojet Rocketdyne RL10, providing improved performance and efficiency while maintaining the installation envelope of the RL10.

<span class="mw-page-title-main">Cryogenic rocket engine</span> Type of rocket engine which uses liquid fuel stored at very low temperatures

A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer; that is, both its fuel and oxidizer are gases which have been liquefied and are stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.

<span class="mw-page-title-main">Rocket propellant</span> Chemical or mixture used in a rocket engine

Rocket propellant is used as reaction mass ejected from a rocket engine to produce thrust. The energy required can either come from the propellants themselves, as with a chemical rocket, or from an external source, as with ion engines.

<span class="mw-page-title-main">Ariane 6</span> European space launch vehicle

Ariane 6 is a European expendable launch system operated by Arianespace and developed and produced by ArianeGroup on behalf of the European Space Agency (ESA). It replaces Ariane 5, as part of the Ariane launch vehicle family.

<span class="mw-page-title-main">Aestus</span> Rocket engine

Aestus is a hypergolic liquid rocket engine used on an upper stage of Ariane 5 family rockets for the orbital insertion. It features unique design of 132 coaxial injection elements causing swirl mixing of the MMH propellants with nitrogen tetroxide oxidizer. The pressure-fed engine allows for multiple re-ignitions.

Ariane flight VA262 was the maiden flight of the Ariane 6, carrying a 1,600-kilogram (3,500 lb) payload, consisting of a mass simulator, plus a number of small CubeSats and other experiments as rideshare payloads.

References

  1. "Vinci® engine" (PDF). Ariane. Retrieved 10 October 2022.
  2. 1 2 "Ariane 6 Vinci engine: successful qualification tests". ArianeGroup (Press release). 22 October 2018. Retrieved 2024-07-11.
  3. 1 2 Alliot, P.; Delange, J.-F.; Korver, V. De; Sannino, J.-M.; Lekeux, A.; Vieille, B. (2019). "VINCI, the European reference for Ariane 6 upper stage cryogenic propulsive system". Progress in Propulsion Physics – Volume 11. 11. EDP Sciences: 481–494. doi: 10.1051/eucass/201911481 . ISBN   978-5-94588-228-7.
  4. Clark, Stephen (2024-07-10). "Europe's first Ariane 6 flight achieved most of its goals, but ended prematurely". Ars Technica. Retrieved 2024-07-11.
  5. "ArianeGroup starts production of the first flight model for the VINCI engine combustion chamber intended for the Ariane 6 upper stage" . Retrieved 28 July 2017.
  6. McDowell, Jonathan [@planet4589] (9 July 2024). "Anomaly on the Ariane 6 mission: the APU did not properly restart in the second coast phase. The APU operation affects the orbital parameters, and these did not change as expected. Unclear if the deorbit burn can be performed" (Tweet) via Twitter.
  7. Amos, Jonathan (2024-07-10). "Europe's Ariane-6 rocket blasts off on maiden flight". BBC. Retrieved 2024-07-10.
  8. Parsonson, Andrew [@AndrewParsonson] (10 July 2024). "Ending off the press conference, Martin Sion confirmed that the upper stage can not be deorbited. Considering ESA's recent focus on its Zero Debris charter, this isn't a great look. Sion was also surprisingly flippant in his response to how long the stage would remain in orbit" (Tweet) via Twitter.