Plasma-facing material

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Interior of Alcator C-Mod showing the molybdenum tiles used as first wall material Alcator C-Mod Tokamak Interior.jpg
Interior of Alcator C-Mod showing the molybdenum tiles used as first wall material
Interior of Tokamak a configuration variable showing the graphite tiles used as first wall material Tcv int.jpg
Interior of Tokamak à configuration variable showing the graphite tiles used as first wall material

In nuclear fusion power research, the plasma-facing material (or materials) (PFM) is any material used to construct the plasma-facing components (PFC), those components exposed to the plasma within which nuclear fusion occurs, and particularly the material used for the lining the first wall or divertor region of the reactor vessel.

Contents

Plasma-facing materials for fusion reactor designs must support the overall steps for energy generation, these include:

  1. Generating heat through fusion,
  2. Capturing heat in the first wall,
  3. Transferring heat at a faster rate than capturing heat.
  4. Generating electricity.

In addition PFMs have to operate over the lifetime of a fusion reactor vessel by handling the harsh environmental conditions, such as:

  1. Ion bombardment causing physical and chemical sputtering and therefore erosion.
  2. Ion implantation causing displacement damage and chemical composition changes
  3. High-heat fluxes (e.g. 10 MW/m) due to ELMS and other transients.
  4. Limited tritium codeposition and sequestration.
  5. Stable thermomechanical properties under operation.
  6. Limited number of negative nuclear transmutation effects

Currently, fusion reactor research focuses on improving efficiency and reliability in heat generation and capture and on raising the rate of transfer. Generating electricity from heat is beyond the scope of current research, due to existing efficient heat-transfer cycles, such as heating water to operate steam turbines that drive electrical generators.

Current reactor designs are fueled by deuterium-tritium (D-T) fusion reactions, which produce high-energy neutrons that can damage the first wall, [1] however, high-energy neutrons (14.1 MeV) are needed for blanket and Tritium breeder operation. Tritium is not a naturally abundant isotope due to its short half-life, therefore for a fusion D-T reactor it will need to be bred by the nuclear reaction of lithium (Li), boron (B), or beryllium (Be) isotopes with high-energy neutrons that collide within the first wall. [2]

Requirements

Most magnetic confinement fusion devices (MCFD) consist of several key components in their technical designs, including:

The core fusion plasma must not actually touch the first wall. ITER and many other current and projected fusion experiments, particularly those of the tokamak and stellarator designs, use intense magnetic fields in an attempt to achieve this, although plasma instability problems remain. Even with stable plasma confinement, however, the first wall material would be exposed to a neutron flux higher than in any current nuclear power reactor, which leads to two key problems in selecting the material:

The lining material must also:

Some critical plasma-facing components, such as and in particular the divertor, are typically protected by a different material than that used for the major area of the first wall. [3]

Proposed materials

Materials currently in use or under consideration include:

Multi-layer tiles of several of these materials are also being considered and used, for example:

Graphite was used for the first wall material of the Joint European Torus (JET) at its startup (1983), in Tokamak à configuration variable (1992) and in National Spherical Torus Experiment (NSTX, first plasma 1999). [10]

Beryllium was used to reline JET in 2009 in anticipation of its proposed use in ITER. [11]

Tungsten is used for the divertor in JET, and will be used for the divertor in ITER. [11] [12] It is also used for the first wall in ASDEX Upgrade. [13] Graphite tiles plasma sprayed with tungsten were used for the ASDEX Upgrade divertor. [14] Studies of tungsten in the divertor have been conducted at the DIII-D facility. [15] These experiments utilized two rings of tungsten isotopes embedded in the lower divertor to characterize erosion tungsten during operation. Molybdenum is used for the first wall material in Alcator C-Mod (1991).

Liquid lithium (LL) was used to coat the PFC of the Tokamak Fusion Test Reactor in the Lithium Tokamak Experiment (TFTR, 1996). [7]

Considerations

Development of satisfactory plasma-facing materials is one of the key problems still to be solved by current programs. [16] [17]

Plasma-facing materials can be measured for performance in terms of: [8]

The International Fusion Materials Irradiation Facility (IFMIF) will particularly address this. Materials developed using IFMIF will be used in DEMO, the proposed successor to ITER.

French Nobel laureate in physics Pierre-Gilles de Gennes said of nuclear fusion, "We say that we will put the sun into a box. The idea is pretty. The problem is, we don't know how to make the box." [18]

Recent developments

Solid plasma-facing materials are known to be susceptible to damage under large heat loads and high neutron flux. If damaged, these solids can contaminate the plasma and decrease plasma confinement stability. In addition, radiation can leak through defects in the solids and contaminate outer vessel components. [1]

Liquid metal plasma-facing components that enclose the plasma have been proposed to address challenges in the PFC. In particular, liquid lithium (LL) has been confirmed to have various properties that are attractive for fusion reactor performance. [1]

Tungsten

Tungsten is increasingly recognized as the preferred material for plasma-facing components in next-generation fusion devices, largely due to its unique combination of properties and potential for enhancement. Its low erosion rates make it particularly suitable for the high-stress environment of fusion reactors, where it can withstand the intense conditions without degrading rapidly. Additionally, tungsten's low tritium retention through implantation is crucial in fusion contexts, helping to minimize the accumulation of this radioactive isotope. [19] [20] [21]

Another key advantage of tungsten is its high thermal conductivity, essential for managing the extreme heat generated in fusion processes. This property ensures efficient heat dissipation, reducing the risk of damage to the reactor's internal components. Furthermore, the potential for developing radiation-hardened alloys of tungsten presents an opportunity to enhance its durability and performance under the intense radiation conditions typical in fusion reactors.

Despite these benefits, tungsten is not without its drawbacks. One notable issue is its tendency to contribute to high core radiation, a significant challenge in maintaining the safety and efficiency of fusion reactors. Nevertheless, tungsten has been selected as the plasma-facing material for the ITER project's first-generation divertor, and it is likely to be used for the reactor's first wall as well.

Understanding the behavior of tungsten in fusion environments, including its sourcing, migration, and transport in the scrape-off-layer (SOL), as well as its potential for core contamination, is a complex task. Significant research is ongoing to develop a mature and validated understanding of these dynamics, particularly for predicting the behavior of high-Z (high atomic number) materials like tungsten in next-step tokamak devices.

To address tungsten's intrinsic brittleness, which limits its operational window, a composite material known as W-fibre enhanced W-composite (Wf/W) has been developed. This material incorporates extrinsic toughening mechanisms to significantly increase toughness, as demonstrated in small Wf/W samples.

In the context of future fusion power plants, tungsten stands out for its resilience against erosion, the highest melting point among metals, and relatively benign behavior under neutron irradiation. However, its ductile to brittle transition temperature (DBTT) is a concern, especially as it increases under neutron exposure. To overcome this brittleness, several strategies are being explored, including the use of nanocrystalline materials, tungsten alloying, and W-composite materials.

Particularly notable are the tungsten laminates and fiber-reinforced composites, which leverage tungsten's exceptional mechanical properties. When combined with copper's high thermal conductivity, these composites offer improved thermomechanical properties, extending beyond the operational range of traditional materials like CuCrZr. For applications requiring even higher temperature resilience, tungsten-fibre reinforced tungsten-composites (Wf/W) have been developed, incorporating mechanisms to enhance toughness, thereby broadening the potential applications of tungsten in fusion technology.

Lithium

Lithium (Li) is an alkali metal with a low Z (atomic number). Li has a low first ionization energy of ~5.4 eV and is highly chemically reactive with ion species found in the plasma of fusion reactor cores. In particular, Li readily forms stable lithium compounds with hydrogen isotopes, oxygen, carbon, and other impurities found in D-T plasma. [1]

The fusion reaction of D-T produces charged and neutral particles in the plasma. The charged particles remain magnetically confined to the plasma. The neutral particles are not magnetically confined and will move toward the boundary between the hotter plasma and the colder PFC. Upon reaching the first wall, both neutral particles and charged particles that escaped the plasma become cold neutral particles in gaseous form. An outer edge of cold neutral gas is then “recycled”, or mixed, with the hotter plasma. A temperature gradient between the cold neutral gas and the hot plasma is believed to be the principal cause of anomalous electron and ion transport from the magnetically confined plasma. As recycling decreases, the temperature gradient decreases and plasma confinement stability increases. With better conditions for fusion in the plasma, the reactor performance increases. [22]

Initial use of lithium in 1990s was motivated by a need for a low-recycling PFC. In 1996, ~ 0.02 grams of lithium coating was added to the PFC of TFTR, resulting in the fusion power output and the fusion plasma confinement to improve by a factor of two. On the first wall, lithium reacted with neutral particles to produce stable lithium compounds, resulting in low-recycling of cold neutral gas. In addition, lithium contamination in the plasma tended to be well below 1%. [1]

Since 1996, these results have been confirmed by a large number of magnetic confinement fusion devices (MCFD) that have also used lithium in their PFC, for example: [1]

The primary energy generation in fusion reactor designs is from the absorption of high-energy neutrons. Results from these MCFD highlight additional benefits of liquid lithium coatings for reliable energy generation, including: [1] [22] [7]

  1. Absorb high-energy, or fast-moving, neutrons. About 80% of the energy produced in a fusion reaction of D-T is in the kinetic energy of the newly produced neutron.
  2. Convert kinetic energies of absorbed neutrons into heat on the first wall. The heat that is produced on the first wall can then be removed by coolants in ancillary systems that generate electricity.
  3. Self-sufficient breeding of tritium by nuclear reaction with absorbed neutrons. Neutrons of varying kinetic energies will drive tritium-breeding reactions.

Liquid lithium

Newer developments in liquid lithium are currently being tested, for example: [8] [9]

Silicon carbide

Silicon carbide (SiC), a low-Z refractory ceramic material, has emerged as a promising plasma-facing component (PFC) for magnetic fusion energy devices. While the remarkable properties of SiC once attracted attention for fusion experiments, past technological limitations hindered its wider use. However, the evolving capabilities of SiC fiber composites (SiCf/SiC) in Gen-IV fission reactors have renewed interest in SiC as a fusion material. [23]

Modern versions of SiCf/SiC combine many desirable attributes found in carbon fiber composites, such as thermo-mechanical strength and high melting point. These versions also present unique benefits: they exhibit minimal degradation of properties when exposed to high levels of neutron damage, and their chemical sputtering yield is substantially lower than that of graphite. This results in fewer issues related to material slag accumulation and reduced fuel retention. Moreover, SiC demonstrates a tritium diffusivity lower than that observed in materials like tungsten, a property that can be further optimized by applying a thin layer of monolithic SiC on a SiC/SiCf substrate. [24] [25]

Siliconization, a wall conditioning method, might outperform other techniques by reducing oxygen impurities and enhancing plasma performance. [26] [27] Given these advantages, integrating SiC as a PFC in contemporary fusion devices is a compelling proposition. Current research efforts focus on understanding SiC behavior under conditions relevant to reactors, providing valuable insights into its potential role in future fusion technology. Silicon-rich films on divertor PFCs were recently developed using Si pellet injections in high confinement mode scenarios in DIII-D, prompting further research into refining the technique for broader fusion applications. [28]

See also

Related Research Articles

<span class="mw-page-title-main">Tokamak</span> Magnetic confinement device used to produce thermonuclear fusion power

A tokamak is a device which uses a powerful magnetic field to confine plasma in the shape of a torus. The tokamak is one of several types of magnetic confinement devices being developed to produce controlled thermonuclear fusion power. As of 2016, it was the leading candidate for a practical fusion reactor. The word "tokamak" is derived from a Russian acronym meaning "toroidal chamber with magnetic coils".

<span class="mw-page-title-main">Fusion power</span> Electricity generation through nuclear fusion

Fusion power is a proposed form of power generation that would generate electricity by using heat from nuclear fusion reactions. In a fusion process, two lighter atomic nuclei combine to form a heavier nucleus, while releasing energy. Devices designed to harness this energy are known as fusion reactors. Research into fusion reactors began in the 1940s, but as of 2024, no device has reached net power, although net positive reactions have been achieved.

This timeline of nuclear fusion is an incomplete chronological summary of significant events in the study and use of nuclear fusion.

<span class="mw-page-title-main">Joint European Torus</span> Facility in Oxford, United Kingdom

The Joint European Torus (JET) was a magnetically confined plasma physics experiment, located at Culham Centre for Fusion Energy in Oxfordshire, UK. Based on a tokamak design, the fusion research facility was a joint European project with a main purpose of opening the way to future nuclear fusion grid energy. At the time of its design JET was larger than any comparable machine.

<span class="mw-page-title-main">ITER</span> International nuclear fusion research and engineering megaproject

ITER is an international nuclear fusion research and engineering megaproject aimed at creating energy through a fusion process similar to that of the Sun. Upon completion of construction of the main reactor and first plasma, planned for late 2025, it will be the world's largest magnetic confinement plasma physics experiment and the largest experimental tokamak nuclear fusion reactor. It is being built next to the Cadarache facility in southern France. ITER will be the largest of more than 100 fusion reactors built since the 1950s, with ten times the plasma volume of any other tokamak operating today.

<span class="mw-page-title-main">Magnetic confinement fusion</span> Approach to controlled thermonuclear fusion using magnetic fields

Magnetic confinement fusion (MCF) is an approach to generate thermonuclear fusion power that uses magnetic fields to confine fusion fuel in the form of a plasma. Magnetic confinement is one of two major branches of controlled fusion research, along with inertial confinement fusion.

<span class="mw-page-title-main">DEMOnstration Power Plant</span> Planned fusion facility

DEMO, or a demonstration power plant, refers to a proposed class of nuclear fusion experimental reactors that are intended to demonstrate the net production of electric power from nuclear fusion. Most of the ITER partners have plans for their own DEMO-class reactors. With the possible exception of the EU and Japan, there are no plans for international collaboration as there was with ITER.

<span class="mw-page-title-main">International Fusion Materials Irradiation Facility</span> Materials testing facility

The International Fusion Materials Irradiation Facility, also known as IFMIF, is a projected material testing facility in which candidate materials for the use in an energy producing fusion reactor can be fully qualified. IFMIF will be an accelerator-driven neutron source producing a high intensity fast neutron flux with a spectrum similar to that expected at the first wall of a fusion reactor using a deuterium-lithium nuclear reaction. The IFMIF project was started in 1994 as an international scientific research program, carried out by Japan, the European Union, the United States, and Russia, and managed by the International Energy Agency. Since 2007, it has been pursued by Japan and the European Union under the Broader Approach Agreement in the field of fusion energy research, through the IFMIF/EVEDA project, which conducts engineering validation and engineering design activities for IFMIF. The construction of IFMIF is recommended in the European Roadmap for Research Infrastructures Report, which was published by the European Strategy Forum on Research Infrastructures (ESFRI).

<span class="mw-page-title-main">ASDEX Upgrade</span>

ASDEX Upgrade is a divertor tokamak at the Max-Planck-Institut für Plasmaphysik, Garching that went into operation in 1991. At present, it is Germany's second largest fusion experiment after stellarator Wendelstein 7-X.

<span class="mw-page-title-main">WEST (formerly Tore Supra)</span>

WEST, Tungsten Environment in Steady-state Tokamak, is a French tokamak that originally began operating as Tore Supra after the discontinuation of TFR and of Petula. The original name came from the words torus and superconductor, as Tore Supra was for a long time the only tokamak of this size with superconducting toroidal magnets, allowing the creation of a strong permanent toroidal magnetic field. After a major upgrade to install tungsten walls and a divertor, the tokamak was renamed WEST.

<span class="mw-page-title-main">Lithium titanate</span> Chemical compound

Lithium titanates are chemical compounds of lithium, titanium and oxygen. They are mixed oxides and belong to the titanates. The most important lithium titanates are:

Hybrid nuclear fusion–fission is a proposed means of generating power by use of a combination of nuclear fusion and fission processes.

General Fusion is a Canadian company based in Vancouver, British Columbia, which is developing a fusion power device based on magnetized target fusion (MTF). The company was founded in 2002 by Dr. Michel Laberge. The company has more than 150 employees in three countries, with additional centers co-located with fusion research laboratories near London, and Oak Ridge, Tennessee, US.

SST-1 is a plasma confinement experimental device in the Institute for Plasma Research (IPR), an autonomous research institute under Department of Atomic Energy, India. It belongs to a new generation of tokamaks with the major objective being steady state operation of an advanced configuration plasma. It has been designed as a medium-sized tokamak with superconducting magnets.

<span class="mw-page-title-main">Lithium Tokamak Experiment</span>

The Lithium Tokamak Experiment (LTX), and its predecessor, the Current Drive Experiment-Upgrade (CDX-U), are devices dedicated to the study of liquid lithium as a plasma-facing component (PFC) at Princeton Plasma Physics Laboratory.

Plasma–Surface Interaction (PSI) studies study the interaction at the interface between plasma and materials. Focus of the research lies on providing both theoretical and experimental support to the design and validation of plasma facing materials for the fusion experiment ITER and future devices.

<span class="mw-page-title-main">Divertor</span>

In magnetic confinement fusion, a divertor or diverted configuration is a magnetic field configuration of a tokamak or a stellarator which separates the confined plasma from the material surface of the device. The plasma particles which diffuse across the boundary of the confined region are diverted by the open, wall-intersecting magnetic field lines to wall structures which are called the divertor targets, usually remote from the confined plasma. The magnetic divertor extracts heat and ash produced by the fusion reaction, minimizes plasma contamination, and protects the surrounding walls from thermal and neutronic loads.

The ARC fusion reactor is a design for a compact fusion reactor developed by the Massachusetts Institute of Technology (MIT) Plasma Science and Fusion Center (PSFC). ARC aims to achieve an engineering breakeven of three. The key technical innovation is to use high-temperature superconducting magnets in place of ITER's low-temperature superconducting magnets. The proposed device would be about half the diameter of the ITER reactor and cheaper to build.

The China Fusion Engineering Test Reactor, or CFETR, is a proposed tokamak fusion reactor, which uses a magnetic field in order to confine plasma and generate energy. As of 2015, tokamak devices are leading candidates for the construction of a viable and practical thermonuclear fusion reactor. These reactors may be used to generate sustainable energy whilst ensuring a low environmental impact and a smaller carbon footprint than fossil fuel-based power plants.

The tritium breeding blanket, is a key part of many proposed fusion reactor designs. It serves several purposes; primarily it is to produce further tritium fuel for the nuclear fusion reaction, which would otherwise be difficult to obtain in sufficient quantities, through the reaction of neutrons with lithium in the blanket. The blanket may also act as a cooling mechanism, absorbing the energy from the neutrons produced by the reaction between deuterium and tritium ("D-T"), and further serves as shielding, preventing the high-energy neutrons from escaping to the area outside the reactor and protecting the more radiation-susceptible portions, such as ohmic or superconducting magnets, from damage.

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