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A stationary engine is an engine whose framework does not move. They are used to drive immobile equipment, such as pumps, generators, mills or factory machinery, or cable cars. The term usually refers to large immobile reciprocating engines, principally stationary steam engines [1] and, to some extent, stationary internal combustion engines. Other large immobile power sources, such as steam turbines, gas turbines, and large electric motors, are categorized separately.
Stationary engines, especially stationary steam engines were once widespread in the late Industrial Revolution. [1] This was an era when each factory or mill generated its own power, and power transmission was mechanical (via line shafts, belts, gear trains, and clutches). Applications for stationary engines have declined since electrification has become widespread; most industrial uses today draw electricity from an electrical grid and distribute it to various individual electric motors instead.
Engines that operate in one place, but can be moved to another place for later operation, are called portable engines. Although stationary engines and portable engines are both "stationary" (not moving) while running, preferred usage (for clarity's sake) reserves the term "stationary engine" to the permanently immobile type, and "portable engine" to the mobile type.
There are many types of stationary engines. [2] These include:
Stationary engines had a wide range of applications but they were especially used by small companies and operations, requiring power in limited settings at specific sites. [3]
A flat belt could be used to connect an engine to a flour mill or corn grinder. These machines are popular at old engine shows. Corn grinders would take corn off the cob, and grind up corn into animal feed. flour mills make flour.
Before mains electricity and the formation of nationwide power grids, stationary engines were widely used for small-scale electricity generation. While large power stations in cities used steam turbines or high-speed reciprocating steam engines, in rural areas petrol/gasoline, paraffin/kerosene, and fuel oil-powered internal combustion engines were cheaper to buy, install, and operate, since they could be started and stopped quickly to meet demand, left running unattended for long periods of time, and did not require a large dedicated engineering staff to operate and maintain. Due to their simplicity and economy, hot bulb engines were popular for high-power applications until the diesel engine took their place from the 1920s. Smaller units were generally powered by spark-ignition engines, which were cheaper to buy and required less space to install.
Most engines of the late-19th and early-20th centuries ran at speeds too low to drive a dynamo or alternator directly. As with other equipment, the generator was driven off the engine's flywheel by a broad flat belt. The pulley on the generator was much smaller than the flywheel, providing the required 'gearing up' effect. Later spark-ignition engines developed from the 1920s could be directly coupled.
Up to the 1930s most rural houses in Europe and North America needed their own generating equipment if electric light was fitted. Engines would often be installed in a dedicated "engine house", which was usually an outbuilding separate from the main house to reduce the interference from the engine noise. The engine house would contain the engine, the generator, the necessary switchgear and fuses, as well as the engine's fuel supply and usually a dedicated workshop space with equipment to service and repair the engine. Wealthy households could afford to employ a dedicated engineer to maintain the equipment, but as the demand for electricity spread to smaller homes, manufacturers produced engines that required less maintenance and that did not need specialist training to operate.
Such generator sets were also used in industrial complexes and public buildings – anywhere where electricity was required but mains electricity was not available.
Most countries in the Western world completed large-scale rural electrification in the years following World War II, making individual generating plants obsolete for front-line use. However, even in countries with a reliable mains supply, many buildings are still fitted with modern diesel generators for emergency use, such as hospitals and pumping stations. This network of generators often forms a crucial part of the national electricity system's strategy for coping with periods of high demand.
The development of water supply and sewage removal systems required the provision of many pumping stations. In these, some form of stationary engine (steam-powered for earlier installations) is used to drive one or more pumps, although electric motors are more conventionally used nowadays.
For canals, a distinct area of application concerned the powering of boat lifts and inclined planes. Where possible these would be arranged to utilise water and gravity in a balanced system, but in some cases additional power input was required from a stationary engine for the system to work. The vast majority of these were constructed (and in many cases, demolished again) before steam engines were supplanted by internal combustion alternatives.
Industrial railways in quarries and mines made use of cable railways based on the inclined plane idea, and certain early passenger railways in the UK were planned with lengths of cable-haulage to overcome severe gradients.
For the first proper railway, the Liverpool and Manchester of 1830, it was not clear whether locomotive traction would work, and the railway was designed with steep 1 in 100 gradients concentrated on either side of Rainhill, just in case. Had cable haulage been necessary, then inconvenient and time-consuming shunting would have been required to attach and detach the cables. The Rainhill gradients proved not to be a problem, and in the event, locomotive traction was determined to be a new technology with great potential for further development.
The steeper 1 in 50 grades from Liverpool down to the docks were operated by cable traction for several decades until locomotives improved. Cable haulage continued to be used where gradients were even steeper.
Cable haulage did prove viable where the gradients were exceptionally steep, such as the 1 in 8 gradients of the Cromford and High Peak Railway opened in 1830. Cable railways generally have two tracks with loaded wagons on one track partially balanced by empty wagons on the other, to minimize fuel costs for the stationary engine. Various kinds of rack railways were developed to overcome the lack of friction of conventional locomotives on steep gradients.
These early installations of stationary engines would all have been steam-powered initially.
Many steam rallies, like the Great Dorset Steam Fair, include an exhibit section for internal combustion stationary engines for which purpose the definition is usually extended to include any engine that was not intended primarily for the propulsion of a vehicle. Thus many are in fact portable engines, either from new or having been converted by mounting on a wheeled trolley for ease of transport and may also include such things as marine or airborne auxiliary power units and engines removed from equipment such as motor mowers. These engines have been restored by private individuals and often are exhibited in operation, powering water pumps, electric generators, hand tools, and the like.
In the UK there are few museums where visitors can see stationary engines in operation. Many museums have one or more engines but only a few specialise in the internal combustion stationary engines. Among these are the Internal Fire Museum of Power, in Wales, and the Anson Engine Museum in Cheshire. The Amberley Working Museum in West Sussex also has a number of engines, as does Kew Bridge Steam Museum in London.
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
A locomotive is a rail transport vehicle that provides the motive power for a train. If a locomotive is capable of carrying a payload, it is usually rather referred to as a multiple unit, motor coach, railcar or power car; the use of these self-propelled vehicles is increasingly common for passenger trains, but rare for freight trains.
A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be transformed by a connecting rod and crank into rotational force for work. The term "steam engine" is most commonly applied to reciprocating engines as just described, although some authorities have also referred to the steam turbine and devices such as Hero's aeolipile as "steam engines". The essential feature of steam engines is that they are external combustion engines, where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process is called the Rankine cycle. In general usage, the term steam engine can refer to either complete steam plants, such as railway steam locomotives and portable engines, or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine.
In electricity generation, a generator is a device that converts motion-based power or fuel-based power into electric power for use in an external circuit. Sources of mechanical energy include steam turbines, gas turbines, water turbines, internal combustion engines, wind turbines and even hand cranks. The first electromagnetic generator, the Faraday disk, was invented in 1831 by British scientist Michael Faraday. Generators provide nearly all the power for electrical grids.
A power station, also referred to as a power plant and sometimes generating station or generating plant, is an industrial facility for the generation of electric power. Power stations are generally connected to an electrical grid.
A traction engine is a steam-powered tractor used to move heavy loads on roads, plough ground or to provide power at a chosen location. The name derives from the Latin tractus, meaning 'drawn', since the prime function of any traction engine is to draw a load behind it. They are sometimes called road locomotives to distinguish them from railway locomotives – that is, steam engines that run on rails.
On a ship, the engine room (ER) is the compartment where the machinery for marine propulsion is located. The engine room is generally the largest physical compartment of the machinery space. It houses the vessel's prime mover, usually some variations of a heat engine. On some ships, there may be more than one engine room, such as forward and aft, or port or starboard engine rooms, or may be simply numbered. To increase a vessel's safety and chances of surviving damage, the machinery necessary for the ship's operation may be segregated into various spaces.
Stationary steam engines are fixed steam engines used for pumping or driving mills and factories, and for power generation. They are distinct from locomotive engines used on railways, traction engines for heavy steam haulage on roads, steam cars, agricultural engines used for ploughing or threshing, marine engines, and the steam turbines used as the mechanism of power generation for most nuclear power plants.
Hillclimbing is a problem faced by railway systems when a load must be carried up an incline. While railways have a great ability to haul very heavy loads, this is only possible when the tracks are fairly level. As soon as the gradients increase, the tonnage that can be hauled is greatly diminished.
A cable railway is a railway that uses a cable, rope or chain to haul trains. It is a specific type of cable transportation.
Ruston & Hornsby was an industrial equipment manufacturer in Lincoln, England founded in 1918. The company is best known as a manufacturer of narrow and standard gauge diesel locomotives and also of steam shovels. Other products included cars, steam locomotives and a range of internal combustion engines, and later gas turbines. It is now a subsidiary of Siemens.
Clayton Equipment Company Ltd, now known simply as Clayton Equipment Ltd or CEC and CEL, is a locomotive construction company that specialises in rail equipment, design and build, tunnelling, mining, metro, mainline and shunter locomotives.
A portable engine is an engine, either a steam engine or an internal combustion engine, that sits in one place while operating, but is portable and thus can be easily moved from one work site to another. Mounted on wheels or skids, it is either towed to the work site or moves there via self-propulsion.
A steam diesel hybrid locomotive is a railway locomotive with a piston engine which could run on either steam from a boiler or diesel fuel. Examples were built in the United Kingdom, Soviet Union and Italy but the relatively high cost of fuel oil, or failure to resolve problems caused by technical complexity, meant that the designs were not pursued.
J&H McLaren was a British engineering company in Hunslet, Leeds, England, that manufactured traction engines, stationary engines and later, diesel engines.
An engine–generator is the combination of an electrical generator and an engine mounted together to form a single piece of equipment. This combination is also called an engine–generator set or a gen-set. In many contexts, the engine is taken for granted and the combined unit is simply called a generator. An engine–generator may be a fixed installation, part of a vehicle, or made small enough to be portable.
A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.
Advanced steam technology reflects an approach to the technical development of the steam engine intended for a wider variety of applications than has recently been the case. Particular attention has been given to endemic problems that led to the demise of steam power in small- to medium-scale commercial applications: excessive pollution, maintenance costs, labour-intensive operation, low power/weight ratio, and low overall thermal efficiency; where steam power has generally now been superseded by the internal combustion engine or by electrical power drawn from an electrical grid. The only steam installations that are in widespread use are the highly efficient thermal power plants used for generating electricity on a large scale. In contrast, the proposed steam engines may be for stationary, road, rail or marine use.
A mine railway, sometimes pit railway, is a railway constructed to carry materials and workers in and out of a mine. Materials transported typically include ore, coal and overburden. It is little remembered, but the mix of heavy and bulky materials which had to be hauled into and out of mines gave rise to the first several generations of railways, at first made of wooden rails, but eventually adding protective iron, steam locomotion by fixed engines and the earliest commercial steam locomotives, all in and around the works around mines.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance. This process transforms chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.