Pumping stations are designed to move water or sewage from one location to another, overcoming gravitational challenges, and are essential for maintaining navigable canal levels, supplying water, and managing sewage and floodwaters. In canal systems, pumping stations help replenish water lost through lock usage and leakage, ensuring navigability. Similarly, in land drainage, stations pump water to prevent flooding in areas below sea level, a concept pioneered during the Victorian era in places like The Fens in the UK. The introduction of "package pumping stations" has modernized drainage systems, allowing a compact, efficient solution for areas where gravity drainage is impractical.
Water pumping stations are differentiated by their applications, such as sourcing from wells, raw water pumping, and high service pumping, each designed to meet specific demand projections and customer needs. Wastewater pumping stations, on the other hand, are engineered to handle sewage, with designs that ensure reliability and safety, minimizing environmental impacts from overflows. Innovations in pump technology and station design have led to the development of submersible pump stations, which are more compact and safer, effectively reducing the footprint and visibility of sewage management infrastructure. Electronic controllers have enhanced the efficiency and monitoring capabilities of pumping stations, essential for modern systems. Pumped-storage schemes represent a critical use of pumping stations, providing a method for energy storage and generation by moving water between reservoirs at different elevations, highlighting the versatility and importance of pumping stations across sectors.
Some pumping stations have been recognized for their architectural and historical significance, e.g. the Claverton and Crofton Pumping Stations, are preserved as museum attractions. Examples such as land drainage in the Netherlands water supply in Hong Kong and agricultural drainage in Iraq, underscore the vital role these facilities play in supporting modern infrastructure, environmental management, and energy storage.
Canal water supply
In countries with canal systems, pumping stations are also frequent. Because of the way the system of canal locks work, water is lost from the upper part of a canal each time a vessel passes through. Also, most lock gates are not watertight, so some water leaks from the higher levels of the canal to those lower down. The water has to be replaced or eventually the upper levels of the canal would not hold enough water to be navigable.
Canals are usually fed by diverting water from streams and rivers into the upper parts of the canal, but if no suitable source is available, a pumping station can be used to maintain the water level. An example of a canal pumping station is the Claverton Pumping Station on the Kennet and Avon Canal in southern England, United Kingdom. This pumps water from the nearby River Avon to the canal using pumps driven by a waterwheel which is powered by the river.[2]
Where no external water supply is available, back pumping systems may be employed. Water is extracted from the canal below the lowest lock of a flight and is pumped back to the top of the flight, ready for the next boat to pass through. Such installations are usually small.
Land drainage
New Orleans, Louisiana: Metairie Pumping Station, also known as Pumping Station 6, building, constructed in 1899, near Metairie Road and the head of the 17th Street Canal. Now housing 15 Wood Screw Pumps, it can move over 6billion US gallons (23,000,000m) of water a day.
When low-lying areas of land are drained, the general method is to dig drainage ditches. However, if the area is below sea level then it is necessary to pump the water upwards into water channels that finally drain into the sea.
The Victorians understood this concept, and in the United Kingdom they built pumping stations with water pumps, powered by steam engines to accomplish this task. In Lincolnshire, large areas of wetland at sea level, called The Fens, were turned into rich arable farmland by this method. The land is full of nutrients because of the accumulation of sedimentary mud that created the land initially.
Elsewhere, pumping stations are used to remove water that has found its way into low-lying areas as a result of leakage or flooding (in New Orleans, for example).
Package pumping station
In more recent times, a "package pumping station" provides an efficient and economic way of installing a drainage system. They are suitable for mechanical building services collection and pumping of liquids like surface water, wastewater or sewage from areas where drainage by gravity is not possible.
A package pumping station is an integrated system, built in a housing manufactured from strong, impact-resistant materials such as precast concrete, polyethylene, or glass-reinforced plastic. The unit is supplied with internal pipework fitted, pre-assembled ready for installation into the ground, after which the submersible pumps and control equipment are fitted. Features may include controls for fully automatic operation; a high-level alarm indication, in the event of pump failure; and possibly a guide-rail/auto-coupling/pedestal system, to permit easy removal of pumps for maintenance.
Traditional site constructed systems have the valve vault components installed in a separate structure. Having two structural components can lead to potentially serious site problems such as uneven settling between components which results in stress on, and failure of the pipes and connections between components. The development of a packaged pump station system combined all components into a single housing which not only eliminates uneven settling issues, but pre-plumbing and outfitting each unit prior to installation can reduce the cost and time involved with civil work and site labor.
Water pumping stations
Water pumping stations are differentiated from wastewater pumping stations in that they do not have to be sized to account for high peak flow rates. They have five general categories:[3]
Source (such as a well) pump discharging into an elevated tank
High service pumping of finished water at high pressure
Distributed system booster without a storage tank in the piping system
Water pumping stations are constructed in areas in which the demand or projected demand is reasonably defined, and is dependent on a combination of customer needs and fire flow requirements. Average annual per-capita water consumption, peak hour, and maximum daily can vary greatly due to factors such as climate, income levels, population, and the proportions of residential, commercial, and industrial users.[3]
Wastewater pumping stations
The now flooded C Station at Abbey Mills in London. The concrete platforms used to house large motor / pump assemblies that brought sewage up from a deep main drain into several outfall sewers, taking it away from the city centre.
Pumping stations in sewage collection systems are normally designed to handle raw sewage that is fed from underground gravity pipelines (pipes that are sloped so that a liquid can flow in one direction under gravity). Sewage is fed into and stored in a pit, commonly known as a wet well. The well is equipped with electrical instrumentation to detect the level of sewage present. When the sewage level rises to a predetermined point, a pump will be started to lift the sewage upward through a pressurized pipe system called a sewer force main if the sewage is transported some significant distance. The pumping station may be called a lift station if the pump merely discharges into a nearby gravity manhole.[4] From here the cycle starts all over again until the sewage reaches its point of destination—usually a treatment plant. By this method, pumping stations are used to move waste to higher elevations. In the case of high sewage flows into the well (for example during peak flow periods and wet weather) additional pumps will be used. If this is insufficient, or in the case of failure of the pumping station, a backup in the sewer system can occur, leading to a sanitary sewer overflow—the discharge of raw sewage into the environment.
Sewage pumping stations are typically designed so that one pump or one set of pumps will handle normal peak flow conditions. Redundancy is built into the system so that in the event that any one pump is out of service, the remaining pump or pumps will handle the designed flow. The storage volume of the wet well between the "pump on" and "pump off" settings is designed to minimize pump starts and stops, but is not so long a retention time as to allow the sewage in the wet well to go septic.
Sewage pumps are almost always end-suction centrifugal pumps with open impellers and are specially designed with a large open passage so as to avoid clogging with debris or winding stringy debris onto the impeller. A four pole or six pole AC induction motor normally drives the pump. Rather than provide large open passages, some pumps, typically smaller sewage pumps, also macerate any solids within the sewage breaking them down into smaller parts which can more easily pass through the impeller.
The interior of a sewage pump station is a very dangerous place. Poisonous gases, such as methane and hydrogen sulfide, can accumulate in the wet well; an ill-equipped person entering the well would be overcome by fumes very quickly. Any entry into the wet well requires the correct confined space entry method for a hazardous environment. To minimize the need for entry, the facility is normally designed to allow pumps and other equipment to be removed from outside the wet well.
Traditional sewage pumping stations incorporate both a wet well and a "dry well". Often these are the same structure separated by an internal divide. In this configuration pumps are installed below ground level on the base of the dry well so that their inlets are below water level on pump start, priming the pump and also maximising the available NPSH. Although nominally isolated from the sewage in the wet well, dry wells are underground, confined spaces and require appropriate precautions for entry. Further, any failure or leakage of the pumps or pipework can discharge sewage directly into the dry well with complete flooding not an uncommon occurrence. As a result, the electric motors are normally mounted above the overflow, top water level of the wet well, usually above ground level, and drive the sewage pumps through an extended vertical shaft. To protect the above ground motors from weather, small pump houses are normally built, which also incorporate the electrical switchgear and control electronics. These are the visible parts of a traditional sewage pumping station although they are typically smaller than the underground wet and dry wells.
More modern pumping stations do not require a dry well or pump house and usually consist only of a wet well. In this configuration, submersible sewage pumps with closely coupled electric motor are mounted within the wet well itself, submerged within the sewage. Submersible pumps are mounted on two vertical guide rails and seal onto a permanently fixed "duckfoot", which forms both a mount and also a vertical bend for the discharge pipe. For maintenance or replacement, submersible pumps are raised by a chain off of the duckfoot and up the two guide rails to the maintenance (normally ground) level. Reinstalling the pumps simply reverses this process with the pump being remounted on the guide rails and lowered onto the duckfoot where the weight of the pump reseals it. As the motors are sealed and weather is not a concern, no above ground structures are required, excepting a small kiosk to contain the electrical switchgear and control systems.
Due to the much reduced health and safety concerns, and smaller footprint and visibility, submersible pump sewage pumping stations have almost completely superseded traditional sewage pumping stations. Further, a refit of a traditional pumping station usually involves converting it into a modern pumping station by installing submersibles in the wet well, demolishing the pump house and retiring the dry well by either stripping it, or knocking down the internal partition and merging it with the wet well.
Electronic controllers
Pump manufacturers have always designed and manufactured electronic devices to control and supervise pumping stations. Today it is also very common to use a programmable logic controller (PLC) or Remote Terminal Unit (RTU) for such work, but the experience needed to solve certain particular problems, makes an easy choice to look for a specific pump controller. RTUs are very helpful in remote monitoring of each pumping station from a centralized control room with SCADA (Supervisory Control & Data Acquisition) systems. This setup can be helpful in monitoring pump faults, levels, and other alarms and parameters, making it more efficient.
A pumped-storage scheme is a type of power station for storing and producing electricity to supply high peak demands by moving water between reservoirs at different elevations.
Typically, water is channeled from a high-level reservoir to a low-level reservoir, through turbine generators that generate electricity. This is done when the station is required to generate power. During low-demand periods, such as overnight, the generators are reversed to become pumps that move the water back up to the top reservoir.
There are countless thousands of pumping stations throughout the world. The following is a list of those described in this encyclopedia.
United Kingdom
In the UK, during the Victorian Era, there was a fashion for public buildings to feature highly ornate architecture. Consequently, a considerable number of former pumping stations have been listed and preserved. The majority were originally steam-powered, and where the steam engines are still in situ, many of the sites have since re-opened as museum attractions.
Stations for public water supply in Barcelona. One of them is a Barcelona City History Museum heritage site (MUHBA Casa de l'aigua).[5] Another is a museum itself: Museu Agbar de les Aigües (Agbar water museum).[6]
A power station, also referred to as a power plant and sometimes generating station or generating plant, is an industrial facility for the generation of electric power. Power stations are generally connected to an electrical grid.
The Abbey Pumping Station is a museum of science and technology in Leicester, England, on Corporation Road, next to the National Space Centre. With four working steam-powered beam engines from its time as a sewage pumping station, it also houses exhibits for transport, public health, light and optics, toys and civil engineering.
The Massachusetts Water Resources Authority (MWRA) is a public authority in the Commonwealth of Massachusetts that provides wholesale drinking water and sewage services to 3.1 million people in sixty-one municipalities and more than 5,500 large industrial users in the eastern and central parts of the state, primarily in the Boston area.
Crofton Pumping Station, near the village of Great Bedwyn in Wiltshire, England, supplies the summit pound of the Kennet and Avon Canal with water.
Claverton Pumping Station in the village of Claverton, in the English county of Somerset, pumps water from the River Avon to the Kennet and Avon Canal using power from the flow of the river. It is a Grade I listed building, having been upgraded from Grade II in 2019.
A dry-sump system is a method to manage the lubricating motor oil in four-stroke and large two-stroke piston driven internal combustion engines. The dry-sump system uses two or more oil pumps and a separate oil reservoir, as opposed to a conventional wet-sump system, which uses only the main sump below the engine and a single pump. A dry-sump engine requires a pressure relief valve to regulate negative pressure inside the engine, so internal seals are not inverted.
A sump pump is a pump used to remove water that has accumulated in a water-collecting sump basin, commonly found in the basements of homes and other buildings, and in other locations where water must be removed, such as construction sites. The water may enter via the perimeter drains of a basement waterproofing system funneling into the basin, or because of rain or natural ground water seepage if the basement is below the water table level.
San Luis Dam, also known as B.F. Sisk Dam, is a major earth-filled dam in Merced County, California, which forms San Luis Reservoir, the largest off-stream reservoir in the United States. The dam and reservoir are located in the Diablo Range to the east of Pacheco Pass and about 10 miles (16 km) west of Los Banos. San Luis Dam, a jointly-owned state and federal facility, stores more than 2 million acre feet (2.5 km3) of water for the California State Water Project and the federal Central Valley Project. Although the dam is located in the valley of San Luis Creek, the majority of its water comes from man-made aqueducts which are supplied from other rivers in Northern California.
Nagarjuna Sagar Dam is a masonry dam across the Krishna River at Nagarjuna Sagar which straddles the border between Palnadu district in Andhra Pradesh and Nalgonda district in Telangana. The dam provides irrigation water to the districts of Krishna, Guntur, Palnadu, Prakasam and parts of West Godavari districts of Andhra Pradesh and also Nalgonda, Suryapet, Khammam, Bhadradri Kothagudem districts of Telangana. It is also a source of electricity generation for the national grid.
The Tunnel and Reservoir Plan is a large civil engineering project that aims to reduce flooding in the metropolitan Chicago area, and to reduce the harmful effects of flushing raw sewage into Lake Michigan by diverting storm water and sewage into temporary holding reservoirs. The megaproject is one of the largest civil engineering projects ever undertaken in terms of scope, cost and timeframe. Commissioned in the mid-1970s, the project is managed by the Metropolitan Water Reclamation District of Greater Chicago. Completion of the system is not anticipated until 2029, but substantial portions of the system have already opened and are currently operational. Across 30 years of construction, over $3 billion has been spent on the project.
The Westonzoyland Pumping Station Museum of Steam Power and Land Drainage is a small industrial heritage museum dedicated to steam powered machinery at Westonzoyland in the English county of Somerset. It is a Grade II* listed building.
Papplewick Pumping Station, situated in open agricultural land approximately 3 miles (4.8 km) by road from the Nottinghamshire village of Papplewick, was built by Nottingham Corporation Water Department between 1881 and 1884 to pump water from the Bunter sandstone to provide drinking water to the City of Nottingham, in England. Two beam engines, supplied with steam by six Lancashire boilers, were housed in Gothic Revival buildings. Apart from changes to the boiler grates, the equipment remained in its original form until the station was decommissioned in 1969, when it was replaced by four submersible electric pumps.
The Wendover Arm Canal is part of the Grand Union Canal in England, and forms part of the British canal system. It is usually known as the Wendover Canal, but historically its builders referred to their branch canals as Arms, hence its historical name of Wendover Arm. It was planned as a feeder to carry water from springs near the town of Wendover in Buckinghamshire to the main line of the Grand Junction Canal at Bulbourne near Startops End in Hertfordshire, but when it opened in 1799 it was made navigable, as the extra cost of making it was so small. Water supplies from Wendover were found to be inadequate, and a series of reservoirs were built. A pumping station at Whitehouses was superseded by the Tringford pumping station in 1817; its steam engines were replaced by diesel engines in 1911 and then by electric pumps.
Manchester's Hydraulic Power system was a public hydraulic power network supplying energy across the city of Manchester via a system of high-pressure water pipes from three pumping stations from 1894 until 1972. The system, which provided a cleaner and more compact alternative to steam engines, was used to power workshop machinery, lifts, cranes and a large number of cotton baling presses in warehouses as it was particularly useful for processes that required intermittent power. It was used to wind Manchester Town Hall clock, pump the organ at Manchester Cathedral and raise the safety curtain at Manchester Opera House in Quay Street. A large number of the lifts and baling presses that used the system had hydraulic packings manufactured by John Talent and Co.Ltd. who had a factory at Ashworth Street, just off the Bury New Rd. close to the Salford boundary.
The City of Nottingham Water Department (1912–1974), formerly the Nottingham Corporation Water Department (1880–1912), was responsible for the supply of water to Nottingham from 1880 to 1974. The first water supply company in the town was the Nottingham Waterworks Company, established in 1696, which took water from the River Leen, and later from springs at Scotholme, when the river became polluted. Other companies were set up in the late 18th century and in 1824, while in 1826 the Trent Water Company was established. They employed Thomas Hawksley as their engineer, who became one of the great water engineers of the period, and Nottingham had the first constant pressurised water supply system in the country. The various companies amalgamated in 1845, and Hawksley remained as the consulting engineer until 1879.
Chennai Metropolitan Water Supply and Sewerage Board, known shortly as CMWSSB, is a statutory board of Government of Tamil Nadu which provides water supply and sewage treatment to the city of Chennai and its metropolitan region.
Essex and Suffolk Water is a water supply company in the United Kingdom. It operates in two geographically distinct areas, one serving parts of Norfolk and Suffolk, and the other serving parts of Essex and Greater London. The total population served is 1.8 million. Essex and Suffolk is a 'water only' supplier, with sewerage services provided by Anglian Water and Thames Water within its areas of supply. It is part of the Northumbrian Water Group.
The Humphrey pump is a large internal combustion gas-fueled liquid piston pump. The pump was invented by H. A. Humphrey and first presented in paper to the Institution of Mechanical Engineers on 19 November 1909. A pump capable of pumping 250,000 gallons per hour to a head of 35 feet was exhibited at the 1910 Brussels Exhibition, where it was awarded two Grands Prix, for both engines and pumps.
Ever since Chicago was incorporated as a city in 1837, it has faced multiple issues concerning water quality to accommodate its growing size, driven by the city's ideal geography and accessibility to one of the largest bodies of fresh water, the Great Lakes. The City of Chicago has implemented multiple proposals and plans such as the Master Drainage Plan and Tunnel and Reservoir Plan to combat the increasing water quality issue and move in a more environmentally friendly direction. These plans will construct spillways to temporarily store overfilling sewage or stormwater and clean it before releasing it. However, it wasn't until 2015 that Chicago began to treat sewage and stormwater runoff, thus finally shedding its title as the last major city not to treat its sewage before being discharged into its waterways.
Worksop Waterworks Company, its predecessors and successors have provided a public water supply, together with sewerage and sewage treatment facilities to the town of Worksop since the mid-19th century. Unlike many towns, the sewerage network was constructed before the water supply network, and there was official opposition to the idea of providing a water supply network.
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