The Tecla house is a prototype 3D-printed eco residential building made out of clay. The first model was designed by the Italian architecture studio Mario Cucinella Architects (MCA) and engineered and built by Italian 3D printing specialists WASP by April 2021, becoming the world's first house 3D-printed entirely from a mixture made from mainly local earth and water. [1] [2] [3] Its name is a portmanteau of "technology" and "clay" and that of one of Italo Calvino's Invisible Cities whose construction never ceases. [1] [4] [3] [5]
The project was reportedly first conceived by WASP Founder Massimo Moretti and, via research of the Cucinella-founded training center School of Sustainability (SOS), MCA's founder Mario Cucinella. [6] For construction, WASP's 3D printing technology Crane WASP was used. This 3D printer was used for the similar building "GAIA" – the first 3D printed earth building – completed in 2018, about 7 years after WASP's inception in 2012. [7] Printing started in September 2019. [4] It was developed as a solution that addresses urgent problems, like the climate crisis, via application of both ancient materials and techniques, and novel technologies. [6] [4]
For the building WASP's 3D printing technology Crane WASP was used. It is the first 3D printer that can print from raw earth and is modular and multilevel. It consists of software and (in 2021) a stationary fixture with two synchronized printer arms that can simultaneously print an area of 50 m³ each.
The material consists of local soil mixed with water, fibers from rice husks[ clarification needed ] and a binder. [1] The infilling material for thermal insulation consists of rice husk and rice straw from rice cultivation waste. [6] [8] The composition of the mixture and filling of the walls can be optimized depending on local climate. An early phase of the construction is the digging and mixing phase in which a digger digs up local soil which is then analyzed and mixed with water and additives. [8]
The house is made up of two modules up to 4.2 m in height, has an area of about 60 m³ and can be built with 200 hours of printing. It uses 7000 G-code machine codes, 350 12 mm layers and 150 km of extrusion from the printer arms, for an average consumption of less than 6 kW (total printing output of ~1200 kWh). [6] As with any 3D printed product, the design can be modified for improvements and flexible adaptation to different purposes and environments.
The buildings are dome-shaped, have a large glass door and are topped with ceiling-windows. As of 2021, the only prototype has no windows and paint on its walls. [3]
It was built with collaboration from a number of Italian companies and Massa Lombarda as an institutional partner. [6]
The use of local natural materials reduces waste and greenhouse gas emissions. [6]
Data and projections indicate an increasing relevance of buildings that are both low-cost and sustainable, notably that, according to a 2020 UN report, building and construction are responsible for ~38% of all energy-related carbon dioxide emissions, [9] that, partly due to global warming, [10] [11] migration crises are expected to intensify in the future and that the UN estimates that by 2030, ~3 billion people or ~40% of the world's population will require access to accessible, affordable housing. [1]
Buildings like the Tecla prototype could be very cheap, well-insulated, [12] stable and weatherproof, climate-adaptable, customizable, get produced rapidly, require only very little easily learnable manual labor, mitigate carbon emissions from concrete, require less energy, reduce homelessness, help enable intentional communities such as autonomous eco-communities, [4] [6] and enable the provision of housing for victims of natural disasters as well as – via knowledge- and technology-transfer to local people – for emigrants [13] to Europe near their homes, rather than controversially in distant countries.
The prototype is undergoing structural and thermal performance testing. [1]
The machines needed for construction take as much space as the container for shipping and are not mass-produced and inexpensive enough for common individual citizens to afford. Disadvantages of printing with clay-mixtures include height-limitations or horizontal space requirements, latencies due to having to let the mixture dry with current processes, and other problems related to the novelty of the product such as their connection to plumbing systems. [1] [3] While they are unlikely to be relevant for solutions to overpopulation crises such as in China, [5] [1] their early implementations may tend to enable societal innovation through autark communities and displacement- and migration-relief via use by citizens of African and Middle Eastern countries.
Cob, cobb, or clom is a natural building material made from subsoil, water, fibrous organic material, and sometimes lime. The contents of subsoil vary, and if it does not contain the right mixture, it can be modified with sand or clay. Cob is fireproof, termite proof, resistant to seismic activity, and uses low-cost materials, although it is very labour intensive. It can be used to create artistic and sculptural forms, and its use has been revived in recent years by the natural building and sustainability movements.
Building material is material used for construction. Many naturally occurring substances, such as clay, rocks, sand, wood, and even twigs and leaves, have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use, some more and some less synthetic. The manufacturing of building materials is an established industry in many countries and the use of these materials is typically segmented into specific specialty trades, such as carpentry, insulation, plumbing, and roofing work. They provide the make-up of habitats and structures including homes.
Contour crafting is a building printing technology being researched by Behrokh Khoshnevis of the University of Southern California's Information Sciences Institute that uses a computer-controlled crane or gantry to build edifices rapidly and efficiently with substantially less manual labor. It was originally conceived as a method to construct molds for industrial parts. Khoshnevis decided to adapt the technology for rapid home construction as a way to rebuild after natural disasters, like the devastating earthquakes that have plagued his native Iran.
Stereolithography is a form of 3D printing technology used for creating models, prototypes, patterns, and production parts in a layer by layer fashion using photochemical processes by which light causes chemical monomers and oligomers to cross-link together to form polymers. Those polymers then make up the body of a three-dimensional solid. Research in the area had been conducted during the 1970s, but the term was coined by Chuck Hull in 1984 when he applied for a patent on the process, which was granted in 1986. Stereolithography can be used to create prototypes for products in development, medical models, and computer hardware, as well as in many other applications. While stereolithography is fast and can produce almost any design, it can be expensive.
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.
Green building refers to both a structure and the application of processes that are environmentally responsible and resource-efficient throughout a building's life-cycle: from planning to design, construction, operation, maintenance, renovation, and demolition. This requires close cooperation of the contractor, the architects, the engineers, and the client at all project stages. The Green Building practice expands and complements the classical building design concerns of economy, utility, durability, and comfort. Green building also refers to saving resources to the maximum extent, including energy saving, land saving, water saving, material saving, etc., during the whole life cycle of the building, protecting the environment and reducing pollution, providing people with healthy, comfortable and efficient use of space, and being in harmony with nature. Buildings that live in harmony; green building technology focuses on low consumption, high efficiency, economy, environmental protection, integration and optimization.’
RepRap is a project to develop low-cost 3D printers that can print most of their own components. As open designs, all of the designs produced by the project are released under a free software license, the GNU General Public License.
3D Systems Corporation headquartered in Rock Hill, South Carolina, is a company that engineers, manufactures, and sells 3D printers, 3D printing materials, 3D scanners, and offers a 3D printing service. The company creates product concept models, precision and functional prototypes, master patterns for tooling, as well as production parts for direct digital manufacturing. It uses proprietary processes to fabricate physical objects using input from computer-aided design and manufacturing software, or 3D scanning and 3D sculpting devices.
Stratasys, Ltd. is an American-Israeli manufacturer of 3D printers, software, and materials for polymer additive manufacturing as well as 3D-printed parts on-demand. The company is incorporated in Israel. Engineers use Stratasys systems to model complex geometries in a wide range of polymer materials, including: ABS, polyphenylsulfone (PPSF), polycarbonate (PC) and polyetherimide and Nylon 12.
Neri Oxman is an Israeli-American designer and former professor known for art that combines design, biology, computing, and materials engineering. She coined the phrase "material ecology" to define her work.
Open Source Ecology (OSE) is a network of farmers, engineers, architects and supporters, whose main goal is the eventual manufacturing of the Global Village Construction Set (GVCS). As described by Open Source Ecology "the GVCS is an open technological platform that allows for the easy fabrication of the 50 types of industrial machines that it takes to build a small civilization with modern comforts". Groups in Oberlin, Ohio, Pennsylvania, New York and California are developing blueprints, and building prototypes in order to test them on the Factor e Farm in rural Missouri. 3D-Print.com reports that OSE has been experimenting with RepRap 3-D printers, as suggested by academics for sustainable development.
The environmental impact of concrete, its manufacture, and its applications, are complex, driven in part by direct impacts of construction and infrastructure, as well as by CO2 emissions; between 4-8% of total global CO2 emissions come from concrete. Many depend on circumstances. A major component is cement, which has its own environmental and social impacts and contributes largely to those of concrete.
Construction 3D Printing (c3Dp) or 3D construction Printing (3DCP) refers to various technologies that use 3D printing as a core method to fabricate buildings or construction components. Alternative terms for this process include "additive construction." "3D Concrete" refers to concrete extrusion technologies whereas Autonomous Robotic Construction System (ARCS), large-scale additive manufacturing (LSAM), and freeform construction (FC) refer to other sub-groups.
Fused filament fabrication (FFF), also known as fused deposition modeling, or filament freeform fabrication, is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the RepRap project to give an acronym (FFF) that would be legally unconstrained in its use.
In recent years, 3D printing has developed significantly and can now perform crucial roles in many applications, with the most common applications being manufacturing, medicine, architecture, custom art and design, and can vary from fully functional to purely aesthetic applications.
A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.
Precise definitions of sustainable construction vary from place to place, and are constantly evolving to encompass varying approaches and priorities. In the United States, the Environmental Protection Agency (EPA) defines sustainable construction as "the practice of creating structures and using processes that are environmentally responsible and resource-efficient throughout a building's life-cycle from siting to design, construction, operation, maintenance, renovation and deconstruction." The Netherlands defines sustainable construction as "a way of building which aims at reducing (negative) health and environmental impacts caused by the construction process or by buildings or by the built-up environment." More comprehensively, sustainability can be considered from three dimension of planet, people and profit across the entire construction supply chain. Key concepts include the protection of the natural environment, choice of non-toxic materials, reduction and reuse of resources, waste minimization, and the use of life-cycle cost analysis.
3D food printing is the process of manufacturing food products using a variety of additive manufacturing techniques. Most commonly, food grade syringes hold the printing material, which is then deposited through a food grade nozzle layer by layer. The most advanced 3D food printers have pre-loaded recipes on board and also allow the user to remotely design their food on their computers, phones or some IoT device. The food can be customized in shape, color, texture, flavor or nutrition, which makes it very useful in various fields such as space exploration and healthcare.
The reinforcement of 3D printed concrete is a mechanism where the ductility and tensile strength of printed concrete are improved using various reinforcing techniques, including reinforcing bars, meshes, fibers, or cables. The reinforcement of 3D printed concrete is important for the large-scale use of the new technology, like in the case of ordinary concrete. With a multitude of additive manufacturing application in the concrete construction industry—specifically the use of additively constructed concrete in the manufacture of structural concrete elements—the reinforcement and anchorage technologies vary significantly. Even for non-structural elements, the use of non-structural reinforcement such as fiber reinforcement is not uncommon. The lack of formwork in most 3D printed concrete makes the installation of reinforcement complicated. Early phases of research in concrete 3D printing primarily focused on developing the material technologies of the cementitious/concrete mixes. These causes combined with the non-existence of codal provisions on reinforcement and anchorage for printed elements speak for the limited awareness and the usage of the various reinforcement techniques in additive manufacturing. The material extrusion-based printing of concrete is currently favorable both in terms of availability of technology and of the cost-effectiveness. Therefore, most of the reinforcement techniques developed or currently under development are suitable to the extrusion-based 3D printing technology.
3D concrete printing, or simply concrete printing, refers to digital fabrication processes for cementitious materials based on one of several different 3D printing technologies. 3D-printed concrete eliminates the need for formwork, reducing material waste and allowing for greater geometric freedom in complex structures. With recent developments in mix design and 3D printing technology over the last decade, 3D concrete printing has grown exponentially since its emergence in the 1990s. Architectural and structural applications of 3D-printed concrete include the production of building blocks, building modules, street furniture, pedestrian bridges, and low-rise residential structures.
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