This article has multiple issues. Please help improve it or discuss these issues on the talk page . (Learn how and when to remove these template messages)
|
Tree-free paper, also known as no tree paper, offers an alternative to traditional wood-pulp paper [1] due to its unique raw material [2] composition. This type of paper is considered more eco-friendly especially when evaluating its entire life cycle.
Sources of fiber for tree-free paper [3] [4] [5]
Tree-free paper fibers are derived from various sources:
Non-Fiber Sources
Tree-free paper can also be made from non-fiber sources such as calcium carbonate, which is bound by a non-toxic high-density polyethylene resin.
Challenges and Competitive Landscape
The paper manufacturing industry is highly competitive, with tight margins and small operating profits. This economic pressure means that raw materials must be cost-effective, renewable, and easily scalable. Traditional paper production relies heavily on wood pulp from commercial tree farming, which involves extensive cutting, replanting, and re-cutting of forests. This process has made wood pulp the preferred raw material due to its scalability and cost-effectiveness.
In response to the demand for sustainable alternatives, the paper industry has focused on recycled waste paper as a tree-free option. However, it's important to note that most recycled paper originally comes from wood pulp.
Barriers to Tree-Free Paper Adoption
The development of true tree-free paper has faced significant barriers. The commercial low-cost production technology, limited resource availability, and low-cost transportation to business markets have restricted tree-free paper to niche markets. Additionally, certain grasses and annual plants used for tree-free paper have high silica contents, which can consume pulping chemicals and produce fly ash when burned, posing further challenges.
Despite advancements in digital technology, paper consumption remains significant. The average American uses over 700 pounds of paper annually [9] for various purposes including packaging, communication, and hygiene. This figure is substantially higher than in the early 20th century and continues to rise. Technologies such as computers and copiers have contributed to increased paper usage rather than reducing it.
Recycling efforts have led to the development of recycled paper products, which are used in numerous applications. However, the demand for virgin wood pulp persists, contributing to ongoing deforestation. Recycled paper production faces challenges such as contamination from adhesives and insufficient supply of high-grade postconsumer materials.
The paper industry significantly impacts deforestation, with a large proportion of harvested trees used for paper production. This process can lead to habitat loss and reduced biodiversity. Environmental concerns have been raised about the production process, particularly the release of dioxins from chlorine bleaching.
Tree-free paper fibers, sourced from annual crops and agricultural residues, present an alternative to traditional wood pulp. These fibers typically require fewer chemicals and less energy to process. They also produce less waste. Tree-free papers can be combined with recycled materials to produce a variety of paper products.
The tree-free paper industry has the potential to benefit rural economies by supporting smaller-scale processing facilities that utilize regional fibers. However, this transition faces challenges including lower consumer demand, higher costs, and the need for new infrastructure.
Sustainable forestry initiatives, such as Forest Stewardship Council (FSC) [10] certification, promote responsible wood harvesting practices. These initiatives aim to balance economic needs with environmental conservation.
Reducing paper consumption and choosing products made from alternative fibers and recycled content can support a more sustainable paper industry. Informed purchasing decisions can help decrease reliance on virgin wood pulp and aid in forest conservation efforts.
Throughout history, various materials have been used for writing, including stone, clay tablets, wax-coated boards, and animal hides. Around 3000 B.C., Egyptians began writing on papyrus, derived from papyrus reeds, though it did not classify as true paper. The first real paper is credited to Ts'ai Lun, [11] [12] a Chinese official, who in A.D. 105, created it by pounding mulberry, hemp fishing nets, and rags into a smooth material suitable for calligraphy.
Paper manufacturing spread westward after an Arab army captured Chinese papermakers in A.D. 751 and set up papermaking in Samarkand. From there, the craft slowly moved from Islamic Asia to Europe. During the Middle Ages, the invention of Gutenberg's movable type in the 15th century, along with the Gutenberg Bible's publication in 1455, increased the demand for paper. Initially, rags were the main fiber source, with horse-drawn rag carts collecting materials for recycling.
The 19th century saw the third significant shift with the advent of tree-based pulping. The first commercially viable U.S. groundwood paper mill was established in Interlaken, Massachusetts, in 1867. Technological advancements, such as the discovery of elemental chlorine in 1774 and the Fourdrinier continuous sheet paper machine in 1807, enabled mass production of wood-based paper.
In the 20th century, industrial processes and forestry methods dominated paper production. However, environmental concerns over deforestation and pollution led to a search for alternative fiber sources. Henry Ford was among those advocating for agricultural materials for manufacturing, [13] although widespread adoption did not occur.
By the mid-1980s, the environmental impact of tree-based papermaking, particularly the production of dioxins from chlorine bleaching, drew public scrutiny. This led to the development of chlorine-free processing technologies, with some companies adopting Totally Chlorine Free (TCF) methods, while others used Elemental Chlorine Free (ECF) processes to reduce pollution.
The deinking and recycling of paper require less bleaching, resulting in processed chlorine-free (PCF) pulp. The 1990 Earth Day catalyzed the tree-free paper movement, leading to increased use of alternative fibers like kenaf, hemp, bamboo, agricultural residues, and textile industry scraps.
As the papermaking industry evolves, there is potential for a fifth phase focusing on regionally oriented systems and more sustainable fiber sources and processing methods.
Tree-free paper fibers offer several advantages and challenges in the production of sustainable paper products.
Papermaking is the manufacture of paper and cardboard, which are used widely for printing, writing, and packaging, among many other purposes. Today almost all paper is made using industrial machinery, while handmade paper survives as a specialized craft and a medium for artistic expression.
Pulp is a fibrous lignocellulosic material prepared by chemically, semi-chemically or mechanically producing cellulosic fibers from wood, fiber crops, waste paper, or rags. Mixed with water and other chemicals or plant-based additives, pulp is the major raw material used in papermaking and the industrial production of other paper products.
The pulp and paper industry comprises companies that use wood, specifically pulpwood, as raw material and produce pulp, paper, paperboard, and other cellulose-based products.
Paperboard is a thick paper-based material. While there is no rigid differentiation between paper and paperboard, paperboard is generally thicker than paper and has certain superior attributes such as foldability and rigidity. According to ISO standards, paperboard is a paper with a grammage above 250 g/m2, but there are exceptions. Paperboard can be single- or multi-ply.
Wood fibres are usually cellulosic elements that are extracted from trees and used to make materials including paper.
Fiber crops are field crops grown for their fibers, which are traditionally used to make paper, cloth, or rope.
Hemp, or industrial hemp, is a plant in the botanical class of Cannabis sativa cultivars grown specifically for industrial and consumable use. It can be used to make a wide range of products. Along with bamboo, hemp is among the fastest growing plants on Earth. It was also one of the first plants to be spun into usable fiber 50,000 years ago. It can be refined into a variety of commercial items, including paper, rope, textiles, clothing, biodegradable plastics, paint, insulation, biofuel, food, and animal feed.
The recycling of paper is the process by which waste paper is turned into new paper products. It has a number of important benefits: It saves waste paper from occupying homes of people and producing methane as it breaks down. Because paper fibre contains carbon, recycling keeps the carbon locked up for longer and out of the atmosphere. Around two-thirds of all paper products in the US are now recovered and recycled, although it does not all become new paper. After repeated processing the fibres become too short for the production of new paper, which is why virgin fibre is frequently added to the pulp recipe.
Tissue paper or simply tissue is a lightweight paper or, light crêpe paper. Tissue can be made from recycled paper pulp on a paper machine.
A pulp mill is a manufacturing facility that converts wood chips or other plant fiber sources into a thick fiber board which can be shipped to a paper mill for further processing. Pulp can be manufactured using mechanical, semi-chemical, or fully chemical methods. The finished product may be either bleached or non-bleached, depending on the customer requirements.
Manila paper is a relatively inexpensive type of paper, generally made through a less-refined process than other types of paper, and is typically made from semi-bleached wood fibers.
Chiengora, also called "dog wool," is yarn or wool spun from dog hair. The word is a portmanteau of chien and angora and was coined by an American spinner, Annette Klick. Dog hair is up to 80% warmer than wool and is not elastic.
A forest product is any material derived from forestry for direct consumption or commercial use, such as lumber, paper, or fodder for livestock. Wood, by far the dominant product of forests, is used for many purposes, such as wood fuel or the finished structural materials used for the construction of buildings, or as a raw material, in the form of wood pulp, that is used in the production of paper. All other non-wood products derived from forest resources, comprising a broad variety of other forest products, are collectively described as non-timber forest products (NTFP). Non-timber forest products are viewed to have fewer negative effects on forest ecosystem when providing income sources for local community.
Printing and writing papers are paper grades used for newspapers, magazines, catalogs, books, notebooks, commercial printing, business forms, stationeries, copying and digital printing. About 1/3 of the total pulp and paper marked is printing and writing papers. The pulp or fibers used in printing and writing papers are extracted from wood using a chemical or mechanical process.
Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses, or other vegetable sources in water, draining the water through a fine mesh leaving the fibre evenly distributed on the surface, followed by pressing and drying. Although paper was originally made in single sheets by hand, almost all is now made on large machines—some making reels 10 metres wide, running at 2,000 metres per minute and up to 600,000 tonnes a year. It is a versatile material with many uses, including printing, painting, graphics, signage, design, packaging, decorating, writing, and cleaning. It may also be used as filter paper, wallpaper, book endpaper, conservation paper, laminated worktops, toilet tissue, currency, and security paper, or in a number of industrial and construction processes.
Deinking is the industrial process of removing printing ink from paperfibers of recycled paper to make deinked pulp.
The environmental effects of paper are significant, which has led to changes in industry and behaviour at both business and personal levels. With the use of modern technology such as the printing press and the highly mechanized harvesting of wood, disposable paper became a relatively cheap commodity, which led to a high level of consumption and waste. The rise in global environmental issues such as air and water pollution, climate change, overflowing landfills and clearcutting have all lead to increased government regulations. There is now a trend towards sustainability in the pulp and paper industry as it moves to reduce clear cutting, water use, greenhouse gas emissions, fossil fuel consumption and clean up its influence on local water supplies and air pollution.
Wood-free paper is paper created exclusively from chemical pulp rather than mechanical pulp. Chemical pulp is normally made from pulpwood, but is not considered wood as most of the lignin is removed and separated from the cellulose fibers during processing, whereas mechanical pulp retains most of its wood components and can therefore still be described as wood. Wood-free paper is not as susceptible to yellowing as paper containing mechanical pulp. Wood-free paper offers several environmental and economic benefits, including reduced deforestation, decreased energy consumption, and improved waste management. The term Wood-free paper can be rather misleading or confusing for someone unfamiliar with the papermaking process because paper is normally made from wood pulp derived from trees and shrubs. However, wood free paper does not mean that the paper in question is not made from wood pulp but it means that the lignin in the wood fiber has been removed by a chemical process.
Paper chemicals designate a group of chemicals that are used for paper manufacturing, or modify the properties of paper. These chemicals can be used to alter the paper in many ways, including changing its color and brightness, or by increasing its strength and resistance to water. The chemicals can be defined on basis of their usage in the process.
Hemp paper is a paper variety consisting exclusively or to a large extent from pulp obtained from fibers of industrial hemp. The products are mainly specialty papers such as cigarette paper, banknotes and technical filter papers. Compared to wood pulp, hemp pulp offers a four to five times longer fibre, a significantly lower lignin fraction as well as a higher tear resistance and tensile strength. Because the paper industry's processes have been optimized for wood as the feedstock, production costs currently are much higher than for paper from wood.