A truckmount carpet cleaner is a carpet and upholstery cleaning unit that is generally mounted to the floor of a van or trailer. [1] Its cleaning method is hot water extraction. The operator would park the van near the premises, connect the vacuum hose and solution line hose into the machine, bring the hoses into the building, and connect a carpet cleaning wand to the end of the hoses.
Typical small machines start off at 16 horsepower (12 kW) and range up to 60 horsepower (45 kW). Van powered power take-off (PTO) units are available on the market.
The heat exchanger method uses heat naturally generated by the normal operation of the engine and in some cases, vacuum pump components of the system. Typically, water is routed through a heat exchanger, which consists of two separate sections. In one section, the heat is routed. In the second section, the water passes through. The two sections share two sides of common surfaces inside the exchanger; therefore heat is transferred from the "heat side" section with higher temperature to the "solution side" section with lower temperature.
There are two basic types of heat exchangers. One, named, "shell and coil", has fluid passing through a coil of tubing which is contained in a "shell", or container, through which heat is routed. The other, called "shell and tube", contains several parallel tubes running from one end of the "shell" to the other. In the shell and tube configuration, heat travels through the parallel tubes and water travels through the shell. [2]
Traditionally, truckmount carpet cleaning machines have been more powerful than portable carpet cleaning units. Although recent changes in technology have allowed portable manufacturers to approach the power of truckmount carpet cleaning machines, to date truckmounts are more powerful as they produce the cleaning power from an engine and electric portables generate the cleaning power from an electrical socket in the customers home.
The primary advantage of a truckmount lies with the carpet cleaning customer, as truckmounts do not need to use the customer's electricity or hot water so it means no costly electric and gas bills in the post long after the carpet cleaning company have left your home.
Truckmounts also have a waste tank fitted so the technician can take the dirty water away and it does not end up down your sink or toilet, quick setup and easy use of the truckmount makes it preferable among professional cleaners. [3] Regrettably only a small percentage of carpet cleaning companies use truckmounts as the cost is usually between $10,000 to $35,000 US, and is therefore out of reach for many small companies and professionals. Currently, it is estimated that only 28% of professional carpet cleaners use truckmount carpet cleaning machines.
Many truckmount manufacturers are making environmental improvements such as LPG conversions or changes to make the machines use less petrol or diesel which makes them more environmentally friendly
Most carpet manufacturers recommend a regular cleaning by hot water extraction, which is the method for carpet cleaning that is employed by truckmount carpet cleaners.
A petrol or diesel fueled engine powers a high pressure pump and vacuum blower by direct drive. The engine will generally have a starter motor fitted alone with a pull starter and an alternator that charges the battery and supplies 12 volt DC current to all the electrical components. An on demand electrical fuel pump is bolted to the fuel tank or the machine and supplies the carburetor or injectors on the engine with a fuel tank that is normally fitted to the chassis of the van to supply the fuel pump.
A PTO or power take-off unit has the same driven components as a petrol or diesel driven unit except that the unit takes mechanical power from the vehicles engine via a specially fitted power take off unit which is usually fitted to the vehicle transmission. The power is usually transmitted via a drive shaft or hydraulic pump and motor. Heating the solution is either by a vehicle exhaust heat exchanger, coolant heater or LPG fired heater. The advantage is quieter running and lighter weight in addition to not having to maintain a second engine. The disadvantages are putting extra running hours on the vehicle engine and transmission. The PTO system is also usually vehicle specific so transferring the truckmount to another make or model of vehicle will require a new PTO system to be fitted.
The vacuum blower lifts the dirty water from the carpet. [4]
The high pressure water pump pumps heated water and chemical onto the carpet.
A heat exchanger or a water heater are fitted to the machine to heat the water up through the exhaust manifold system. Instead of a heat exchanger, some machines have a thermostat-controlled boiler that runs on liquefied petroleum gas (LPG).
A chemical injection system is in place that injects carpet cleaning chemical into the solution line on the low pressure or high pressure side, depending upon the model of the machine.
Most machines have a mixer tank/water box which is a holding tank to store water for the high pressure pump on demand.
Some machines have a magnetic water softener fitted to prevent buildup of minerals to protect the plumbing components. Some systems in America fit a deionizer to the plumbing to purify the water in order to protect the plumbing components and to give greater cleaning effect.
A waste tank, fitted to the floor of the van, holds dirty water picked up by the suction hose powered by the vacuum blower.
A vacuum hose connects to the carpet cleaning wand, delivering the dirty water to the waste tank, and a solution hose that pumps high pressure water and chemical from the high pressure system to the carpet cleaning wand.
Cleaning tools connect to the vacuum and solution hose. Cleaning attachments such as upholstery tools for upholstery cleaning, and power heads and rotary tools for carpet, can also be used to further increase productivity and enhanced results on certain carpet types and soil conditions. The attachments to the machine are also an important factor in delivering the right amount of solution and also the extraction of the solution. A well-equipped operator will often have a large percentage of the cost of the machine invested in accessories, in order to achieve optimum results.
A hose reel can be bolted to the floor of the van for storing the vacuum and solution hoses. Recently, electric rewind hose reels have been introduced to allow for quicker hose storage.
A main water tank is often fitted to the floor of the van. It holds fresh water, supplying water directly to the high pressure pump or the mixer tank. When such a water tank is installed, an on-demand supply pump is bolted to the main water tank, supplying water to the mixer tank or high pressure pump.
Where limited space is available, and a fresh water tank cannot be fitted, the machine will still retain its demand tank, but it will be fed from an outdoor "garden" water tap via a separate supply hose reel. This, of course, requires that the property has an external cold water tap, which can be hard to find on some commercial sites. However, by carrying a range of different fittings, a tap key (for taps that have their handle removed to avoid unwanted water usage), and enough hose on the reel, the cleaner will usually be able to handle this situation.
A vacuum cleaner, also known simply as a vacuum, or a hoover, is a device that uses suction in order to remove dirt and other substances from floors, upholstery, draperies, and other surfaces. It is generally electrically driven.
The Roots blower is a positive displacement lobe pump which operates by pumping a fluid with a pair of meshing lobes resembling a set of stretched gears. Fluid is trapped in pockets surrounding the lobes and carried from the intake side to the exhaust.
The vacuum brake is a braking system employed on trains and introduced in the mid-1860s. A variant, the automatic vacuum brake system, became almost universal in British train equipment and in countries influenced by British practice. Vacuum brakes also enjoyed a brief period of adoption in the United States, primarily on narrow-gauge railroads. Their limitations caused them to be progressively superseded by compressed air systems starting in the United Kingdom from the 1970s onward. The vacuum brake system is now obsolete; it is not in large-scale usage anywhere in the world, other than in South Africa, largely supplanted by air brakes.
A power take-off or power takeoff (PTO) is one of several methods for taking power from a power source, such as a running engine, and transmitting it to an application such as an attached implement or separate machine.
A chiller is a machine that removes heat from a liquid coolant via a vapor-compression, absorption refrigeration, or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream. As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower. Absorption and adsorption chillers require a heat source to function.
This is a glossary of firefighting equipment.
A thermal power station is a type of power station in which heat energy is converted to electrical energy. In a steam-generating cycle heat is used to boil water in a large pressure vessel to produce high-pressure steam, which drives a steam turbine connected to an electrical generator. The low-pressure exhaust from the turbine enters a steam condenser where it is cooled to produce hot condensate which is recycled to the heating process to generate more high pressure steam. This is known as a Rankine cycle.
Autogas or LPG is liquefied petroleum gas (LPG) used as a fuel in internal combustion engines in vehicles as well as in stationary applications such as generators. It is a mixture of propane and butane.
Pressure washing or power washing is the use of high-pressure water spray to remove loose paint, mold, grime, dust, mud, and dirt from surfaces and objects such as buildings, vehicles and concrete surfaces. The volume of a mechanical pressure washer is expressed in gallons or liters per minute, often designed into the pump and not variable. The pressure, expressed in pounds per square inch, pascals, or bar, is designed into the pump but can be varied by adjusting the unloader valve or using specialized nozzle tips. Machines that produce pressures from 750 to 30,000 psi or more are available.
Ultrasonic cleaning is a process that uses ultrasound to agitate a fluid, with a cleaning effect. Ultrasonic cleaners come in a variety of sizes, from small desktop units with an internal volume of less than 0.5 litres (0.13 US gal), to large industrial units with volumes approaching 1,000 litres.
A condensing steam locomotive is a type of locomotive designed to recover exhaust steam, either in order to improve range between taking on boiler water, or to reduce emission of steam inside enclosed spaces. The apparatus takes the exhaust steam that would normally be used to produce a draft for the firebox, and routes it through a heat exchanger, into the boiler water tanks. Installations vary depending on the purpose, design and the type of locomotive to which it is fitted. It differs from the usual closed cycle condensing steam engine, in that the function of the condenser is primarily either to recover water, or to avoid excessive emissions to the atmosphere, rather than maintaining a vacuum to improve both efficiency and power.
Carpet cleaning is performed to remove stains, dirt, and allergens from carpets. Common methods include hot water extraction, dry-cleaning, and vacuuming.
A bivalent engine is an engine that can use two different types of fuel. Examples are petroleum/CNG and petroleum/LPG engines, which are widely available in the European passenger vehicle aftermarket.
Hot Water Extraction (HWE) is a method of carpet cleaning. It involves a combination of hot water and cleaning agents being injected into the fibers of a carpet at high pressure and the lifted soil being removed by a powerful vacuum.
The manual vacuum cleaner was a type of non-electric vacuum cleaner, using suction to remove dirt from carpets, being powered by human muscle, similar in use to a manual lawn mower. Its invention is dated to the second half of the 19th century, when patents were granted to inventors in the United States, Britain, France, and elsewhere.
Hubert Cecil Booth was an English engineer, best known for having invented one of the first powered vacuum cleaners.
Flexible suction hose, not to be confused with hard suction hose in U.S., is a specific type of fire hose used in drafting operations, when a fire engine uses a vacuum to draw water from a portable water tank, pool, or other static water source. It is built to withstand vacuum, rather than pressure, abrasion, and heat. Conversely, hard suction is capable of withstanding up to 200 PSIG, as well as vacuum. In the United States, it is standard equipment according to the National Fire Protection Association standards for fire engines. It is used in both structural and wildland firefighting throughout the world, and is made in various diameters and connection types.
A suction excavator or vacuum excavator is a construction vehicle that removes heavy debris or other materials from a hole on land.
A floor scrubber is a floor cleaning device. It can be a simple tool such as a floor mop or floor brush, or in the form of a walk-behind or a ride-on machine to clean larger areas by injecting water with cleaning solution, scrubbing, and lifting the residue off the floor. With advancements in robotics, autonomous floor-scrubbing robots are available as well.