Zero speed switch

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Zero speed switches (ZSS) also known as Speed Actuating Sensing Switches [1] are used to detect whether a rotating shaft is turning (even at very slow speeds) [2] in various machines, conveyors, power plants, and in industries involving the production of cement, sugar, textiles, paper, etc. Zero speed switches mainly use electromechanical, electronic, or magnetic proximity technologies. Electromechanical speed switches are direct coupled, speed-indicating devices which open or close a set of contacts mechanically, as a function of the rotational speed of the switch shaft. Electronic zero speed switches are direct-coupled, speed-indicating devices that open or close a set of contacts through a relay and electronic circuit. User-defined settings and the rotational input speed of the shaft determine the speed at which an electronic zero-speed switch trips.

Rotation Movement of an object around an axis

A rotation is a circular movement of an object around a center of rotation. A three-dimensional object can always be rotated around an infinite number of imaginary lines called rotation axes. If the axis passes through the body's center of mass, the body is said to rotate upon itself, or spin. A rotation about an external point, e.g. the Earth about the Sun, is called a revolution or orbital revolution, typically when it is produced by gravity. The axis is called a pole.

Machine tool using energy to perform an intended action

A machine is a mechanical structure that uses power to apply forces and control movement to perform an intended action. Machines can be driven by animals and people, by natural forces such as wind and water, and by chemical, thermal, or electrical power, and include a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement. They can also include computers and sensors that monitor performance and plan movement, often called mechanical systems.

Cement hydraulic binder used in the composition of mortar and concrete

A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Cement is the most widely used material in existence and is only behind water as the planet's most-consumed resource.

A small timing delay may be required for avoiding nuisance tripping during running as well as during starting of the machine. This is taken care of in the electronics of the ZSS.

Specifications

Zero speed switches differ in terms of performance specifications, mounting styles, and features. Important specifications include operating range or the input shaft speed, trip set-point, operating temperature range, operating conditions, field adjustability, operating voltage, and relay contact rating. For various applications, zero speed switch suppliers can provide zero speed switches that are explosion proof, weather proof or dust proof.

An operating temperature is the temperature at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the device function and application context, and ranges from the minimum operating temperature to the maximum operating temperature. Outside this range of safe operating temperatures the device may fail.

Explosion Sudden release of heat and gas

An explosion is a rapid increase in volume and release of energy in an extreme manner, usually with the generation of high temperatures and the release of gases. Supersonic explosions created by high explosives are known as detonations and travel via supersonic shock waves. Subsonic explosions are created by low explosives through a slower burning process known as deflagration.

Dust small particles in the air

Dust is made of fine particles of solid matter. On Earth, it generally consists of particles in the atmosphere that come from various sources such as soil, dust lifted by wind, volcanic eruptions, and pollution. Dust in homes, offices, and other human environments contains small amounts of plant pollen, human and animal hairs, textile fibers, paper fibers, minerals from outdoor soil, human skin cells, burnt meteorite particles, and many other materials which may be found in the local environment.

There are two types of ZSS, based on power supply provision. One is the interrupted power type, in which the power supply is given to the ZSS only for the duration for which the power is going to the motor of that machine. In the second type, the power supply is continuously given to the ZSS. Installation of the zero speed switches depends on the shaft or rotating part construction, where the speed has to be monitored.

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In electrical engineering, a switch is an electrical component that can "make" or "break" an electrical circuit, interrupting the current or diverting it from one conductor to another. The mechanism of a switch removes or restores the conducting path in a circuit when it is operated. It may be operated manually, for example, a light switch or a keyboard button, may be operated by a moving object such as a door, or may be operated by some sensing element for pressure, temperature or flow. A switch will have one or more sets of contacts, which may operate simultaneously, sequentially, or alternately. Switches in high-powered circuits must operate rapidly to prevent destructive arcing, and may include special features to assist in rapidly interrupting a heavy current. Multiple forms of actuators are used for operation by hand or to sense position, level, temperature or flow. Special types are used, for example, for control of machinery, to reverse electric motors, or to sense liquid level. Many specialized forms exist. A common use is control of lighting, where multiple switches may be wired into one circuit to allow convenient control of light fixtures.

Coupling construction detail used to connect two shafts (that can but do not have to be misaligned or moving or similar) together at their ends for the purpose of transmitting power

A coupling is a device used to connect two shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join two pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.

Ladder logic was originally a written method to document the design and construction of relay racks as used in manufacturing and process control. Each device in the relay rack would be represented by a symbol on the ladder diagram with connections between those devices shown. In addition, other items external to the relay rack such as pumps, heaters, and so forth would also be shown on the ladder diagram.

Electric motor electromechanical device

An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of rotation of a shaft. Electric motors can be powered by direct current (DC) sources, such as from batteries, motor vehicles or rectifiers, or by alternating current (AC) sources, such as a power grid, inverters or electrical generators. An electric generator is mechanically identical to an electric motor, but operates in the reverse direction, converting mechanical energy into electrical energy.

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Timer device that automatically times a process or event or activates an operation or another device at a preset time or times

A timer is a specialized type of clock used for measuring specific time intervals. Timers can be categorized into two main types. A timer which counts upwards from zero for measuring elapsed time is often called a stopwatch, while a device which counts down from a specified time interval is more usually called a timer. A simple example of this type is an hourglass. Working method timers have two main groups: Hardware and Software timers.

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Electricity meter

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Adjustable-speed drive

Adjustable speed drive (ASD), also known as variable-speed drive (VSD), describes equipment used to control the speed of machinery. Many industrial processes such as assembly lines must operate at different speeds for different products. Where process conditions demand adjustment of flow from a pump or fan, varying the speed of the drive may save energy compared with other techniques for flow control.

Limit switch

In electrical engineering a limit switch is a switch operated by the motion of a machine part or presence of an object.

Solid-state relay

A solid-state relay (SSR) is an electronic switching device that switches on or off when a small external voltage is applied across its control terminals. SSRs consist of a sensor which responds to an appropriate input, a solid-state electronic switching device which switches power to the load circuitry, and a coupling mechanism to enable the control signal to activate this switch without mechanical parts. The relay may be designed to switch either AC or DC to the load. It serves the same function as an electromechanical relay, but has no moving parts.

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Protective relay

In electrical engineering, a protective relay is a relay device designed to trip a circuit breaker when a fault is detected. The first protective relays were electromagnetic devices, relying on coils operating on moving parts to provide detection of abnormal operating conditions such as over-current, over-voltage, reverse power flow, over-frequency, and under-frequency.

References

  1. Bhattacharya, S.K; Singh, Brijender (2006). Control for machines (2 ed.). New Age International Pvt Ltd Publishers. ISBN   978-8122418187.
  2. "Zero Speed Switches". phareselectronics.com. Retrieved 2 January 2017.