Furfural

Last updated
Furfural
Furfural.svg
Furfural-from-xtal-3D-bs-17.png
Names
Preferred IUPAC name
Furan-2-carbaldehyde
Other names
Furfural, furan-2-carboxaldehyde, fural, furfuraldehyde, 2-furaldehyde, pyromucic aldehyde
Identifiers
3D model (JSmol)
ChEBI
ChEMBL
ChemSpider
ECHA InfoCard 100.002.389 OOjs UI icon edit-ltr-progressive.svg
KEGG
PubChem CID
UNII
  • InChI=1S/C5H4O2/c6-4-5-2-1-3-7-5/h1-4H Yes check.svgY
    Key: HYBBIBNJHNGZAN-UHFFFAOYSA-N Yes check.svgY
  • InChI=1/C5H4O2/c6-4-5-2-1-3-7-5/h1-4H
    Key: HYBBIBNJHNGZAN-UHFFFAOYAD
  • c1cc(oc1)C=O
Properties
C5H4O2
Molar mass 96.085 g·mol−1
AppearanceColorless oil
Odor Almond-like [1]
Density 1.1601 g/mL (20 °C) [2] [3]
Melting point −37 °C (−35 °F; 236 K) [2]
Boiling point 162 °C (324 °F; 435 K) [2]
83 g/L [2]
Vapor pressure 2 mmHg (20 °C) [1]
−47.1×10−6 cm3/mol
Hazards
Flash point 62 °C (144 °F; 335 K)
Explosive limits 2.1–19.3% [1]
Lethal dose or concentration (LD, LC):
300–500 mg/kg (oral, mice) [4]
  • 370 ppm (dog, 6 hr)
  • 175 ppm (rat, 6 hr)
  • 1037 ppm (rat, 1 hr) [5]
  • 370 ppm (mouse, 6 hr)
  • 260 ppm (rat) [5]
NIOSH (US health exposure limits):
PEL (Permissible)
TWA 5 ppm (20 mg/m3) [skin] [1]
REL (Recommended)
No established REL [1]
IDLH (Immediate danger)
100 ppm [1]
Related compounds
Related Furan-2-carbaldehydes
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
X mark.svgN  verify  (what is  Yes check.svgYX mark.svgN ?)

Furfural is an organic compound with the formula C4H3OCHO. It is a colorless liquid, although commercial samples are often brown. It has an aldehyde group attached to the 2-position of furan. It is a product of the dehydration of sugars, as occurs in a variety of agricultural byproducts, including corncobs, oat, wheat bran, and sawdust. The name furfural comes from the Latin word furfur, meaning bran, referring to its usual source. Furfural is only derived from dried biomass. In addition to ethanol, acetic acid, and sugar, furfural is one of the oldest organic chemicals available readily purified from natural precursors. [6]

Contents

History

Furfural was first isolated in 1821 (published in 1832) by the German chemist Johann Wolfgang Döbereiner, who produced a small sample as a byproduct of formic acid synthesis. [7] In 1840, the Scottish chemist John Stenhouse found that the same chemical could be produced by distilling a wide variety of crop materials, including corn, oats, bran, and sawdust, with aqueous sulfuric acid; he also determined furfural's empirical formula (C5H4O2). [8] George Fownes named this oil "furfurol" in 1845 (from furfur (bran), and oleum (oil)). [9] In 1848, the French chemist Auguste Cahours determined that furfural was an aldehyde. [10] Determining the structure of furfural required some time: the furfural molecule contains a cyclic ether (furan), which tends to break open when it's treated with harsh reagents. In 1870, German chemist Adolf von Baeyer speculated about the structure of the chemically similar compounds furan and 2-furoic acid. [11] Additional research by German chemist Heinrich Limpricht supported this idea. [12] From work published in 1877, Baeyer had confirmed his previous belief on the structure of furfural. [13] By 1886, furfurol was being called "furfural" (short for "furfuraldehyde") and the correct chemical structure for furfural was being proposed. [14] By 1887, the German chemist Willy Marckwald had inferred that some derivatives of furfural contained a furan nucleus. [15] In 1901, the German chemist Carl Harries determined furan's structure through work with succindialdehyde and 2-methylfuran, thereby also confirming furfural's proposed structure. [16] [17]

Furfural remained relatively obscure until 1922, [6] when the Quaker Oats Company began mass-producing it from oat hulls. [18] Today, furfural is still produced from agricultural byproducts like sugarcane bagasse and corn cobs. The main countries producing furfural today are the Dominican Republic, South Africa and China.

Properties

Furfural dissolves readily in most polar organic solvents, but it is only slightly soluble in either water or alkanes.

Furfural participates in the same kinds of reactions as other aldehydes and other aromatic compounds. It exhibits less aromatic character than benzene, as can be seen from the fact that furfural is readily hydrogenated to tetrahydrofurfuryl alcohol. When heated in the presence of acids, furfural irreversibly polymerizes, acting as a thermosetting polymer.

Production

Furfural may be obtained by the acid catalyzed dehydration of 5-carbon sugars (pentoses), particularly xylose. [19]

C
5H
10O
5 → C
5H
4O
2 + 3 H
2O

These sugars may be obtained from pentosans obtained from hemicellulose present in lignocellulosic biomass.

Between 3% and 10% of the mass of crop residue feedstocks can be recovered as furfural, depending on the type of feedstock. Furfural and water evaporate together from the reaction mixture, and separate upon condensation. The global production capacity is about 800,000 tons as of 2012. China is the biggest supplier of furfural, and accounts for the greater part of global capacity. The other two major commercial producers are Illovo Sugar in South Africa and Central Romana in the Dominican Republic. [20]

In the laboratory, furfural can be synthesized from plant material by heating with sulfuric acid [21] or other acids. [22] [20] With the purpose to avoid toxic effluents, an effort to substitute sulfuric acid with easily separable and reusable solid acid catalysts has been studied around the world. [23] The formation and extraction of xylose and subsequently furfural can be favored over the extraction of other sugars with varied conditions, such as acid concentration, temperature, and time.

In industrial production, some lignocellulosic residue remains after the removal of the furfural. [24] This residue is dried and burned to provide steam for the operation of the furfural plant. Newer and more energy efficient plants have excess residue, which is or can be used for co-generation of electricity, [25] [26] cattle feed, activated carbon, mulch/fertiliser, etc.

Uses and occurrence

It is commonly found in many cooked or heated foods such as coffee (55–255 mg/kg) and whole grain bread (26 mg/kg). [4]

In petrochemical industry, furfural is utilized as a specialized chemical solvent for diene extraction. [27]

Even more significanrly, furfural is also an important renewable, non-petroleum based, chemical feedstock. It can be converted into a variety of solvents, polymers, fuels and other useful chemicals by a range of catalytic reduction. [28]

Hydrogenation of furfural provides furfuryl alcohol (FA), which is used to produce furan resins, which are exploited in thermoset polymer matrix composites, cements, adhesives, casting resins and coatings. [29] Further hydrogenation of furfuryl alcohol leads to tetrahydrofurfuryl alcohol (THFA), which is used as a solvent in agricultural formulations and as an adjuvant to help herbicides penetrate the leaf structure.

In another application as a feedstock, palladium-catalyzed decarbonylation on furfural manufactures industrially furan. [4]

Another important solvent made from furfural is methyltetrahydrofuran. Furfural is used to make other furan derivatives, such as furoic acid, via oxidation, [30] and furan itself via palladium catalyzed vapor phase decarbonylation. [4]

There is a good market for value added chemicals that can be obtained from furfural. [20]

Safety

Furfural is carcinogenic in lab animals and mutagenic in single cell organisms, but there is no data on human subjects. It is classified in IARC Group 3 due to the lack of data on humans and too few tests on animals to satisfy Group 2A/2B criteria. It is hepatotoxic. [31] [32] [33] [34]

The median lethal dose is high, 650–900 mg/kg (oral, dogs), consistent with its pervasiveness in foods. [4]

The Occupational Safety and Health Administration has set a permissible exposure limit for furfural at 5 ppm over an eight-hour time-weighted average (TWA), and also designates furfural as a risk for skin absorption. [1]

See also

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References

  1. 1 2 3 4 5 6 7 NIOSH Pocket Guide to Chemical Hazards. "#0297". National Institute for Occupational Safety and Health (NIOSH).
  2. 1 2 3 4 Record of CAS RN 98-01-1 in the GESTIS Substance Database of the Institute for Occupational Safety and Health
  3. ↑ Baird, Zachariah Steven; Uusi-Kyyny, Petri; Pokki, Juha-Pekka; et al. (6 Nov 2019). "Vapor Pressures, Densities, and PC-SAFT Parameters for 11 Bio-compounds". International Journal of Thermophysics. 40 (11): 102. Bibcode:2019IJT....40..102B. doi: 10.1007/s10765-019-2570-9 .
  4. 1 2 3 4 5 Hoydonckx, H. E.; Van Rhijn, W. M.; Van Rhijn, W.; et al. "Furfural and Derivatives". Ullmann's Encyclopedia of Industrial Chemistry . Weinheim: Wiley-VCH. doi:10.1002/14356007.a12_119.pub2. ISBN   978-3527306732.
  5. 1 2 "Furfural". Immediately Dangerous to Life or Health Concentrations (IDLH). National Institute for Occupational Safety and Health (NIOSH).
  6. 1 2 Peters, Fredus N. (1936). "The Furans: Fifteen Years of Progress". Industrial & Engineering Chemistry. 28 (7): 755–759. doi:10.1021/ie50319a002. ISSN   0019-7866.
  7. ↑ J. W. Döbereiner (1832). "Ueber die medicinische und chemische Anwendung und die vortheilhafte Darstellung der Ameisensäure" [On the medical and chemical application and the profitable preparation of formic acid]. Annalen der Pharmacie (in German). 3 (2): 141–146. doi:10.1002/jlac.18320030206. From p. 141: "Ich verbinde mit diese Bitte noch die Bemerkung, … Bittermandelöl riechende Materie enthält, … " (I join to this request also the observation that the formic acid which is formed by the simultaneous reaction of sulfuric acid and manganese peroxide with sugar and which contains a volatile material that appears oily in an isolated condition and that smells like a mixture of cassia and bitter almond oil … )
  8. ↑ John Stenhouse (1843). "On the Oils Produced by the Action of Sulphuric Acid upon Various Classes of Vegetables. [Abstract]". Abstracts of the Papers Communicated to the Royal Society of London. 5: 939–941. doi: 10.1098/rspl.1843.0234 . JSTOR   111080.
  9. ↑ George Fownes (1845). "An Account of the Artificial Formation of a Vegeto-Alkali". Philosophical Transactions of the Royal Society of London. 135: 253–262. doi: 10.1098/rstl.1845.0008 . JSTOR   108270.
  10. ↑ Cahours, Auguste (1848). "Note sur le furfurol" [Note on furfurol]. Annales de Chimie et de Physique. 3rd series (in French). 24: 277–285. (English translation: Cahours, A. (1848). "Observations on furfurol". The Chemical Gazette. 6: 457–460.)
  11. ↑ Baeyer, A.; Emmerling, A. (1870). "Reduction des Istatins zu Indigblau" [Reduction of istatin to indigo blue]. Berichte der Deutschen Chemischen Gesellschaft (in German). 3: 514–517. doi:10.1002/cber.187000301169.
  12. ↑ Limpricht, H. (1870). "Ueber das Tetraphenol C4H4O" [On tetraphenol C4H4O]. Berichte der Deutschen Chemischen Gesellschaft (in German). 3: 90–91. doi:10.1002/cber.18700030129. From p. 90: "Die Ansicht, dass die Pyroschleimsäure eine der Salicylsäure ähnliche Constitution besitzt, macht das Auftreten des Tetraphenols bei der Destillation der pyroschleimsauren Salze wahrscheinlich." (The belief that 2-furoic acid has a structure similar to salicylic acid makes probable the presence of tetraphenol [furan] during the distillation of salts of 2-furoic acid.) That is, just as heating salts of salicylic acid produces phenol, so heating salts of 2-furoic acid should produce an analog of phenol containing 4 carbon atoms.
  13. ↑ In 1877, Baeyer published a series of papers on furfural, as he tried to determine its structure.
  14. ↑ Tilden, William A., ed. (1886). Watts' Manual of Chemistry: Theoretical and Practical. Vol. II: Chemistry of Carbon-Compounds or, Organic Chemistry (2nd ed.). Philadelphia, Pennsylvania, USA: P. Blakiston, Son, & Co. pp. 379–380.
  15. ↑ Marckwald, W. (1887). "Zur Kenntnis der Furfuranverbindungen" [(Contribution to our) knowledge of furfural compounds]. Berichte der Deutschen Chemischen Gesellschaft (in German). 20 (2): 2811–2817. doi:10.1002/cber.188702002140.
  16. ↑ Harries, C. (1901). "Ueber den Succindialdehyd" [On succindialdehyde]. Berichte der Deutschen Chemischen Gesellschaft (in German). 34 (2): 1488–1498. doi:10.1002/cber.19010340225.
  17. ↑ Harries, C. (1898). "Ueber die Aufspaltung des Sylvans zum Aldehyd der Lävulinsäure, Pentanonal. Untersuchungen über Bestandtheile des Buchentheers. I." [On the breakdown of 2-methylfuran into the aldehyde of levulinic acid, pentanonal. Investigations into the components of tar from beech trees. I.]. Berichte der Deutschen Chemischen Gesellschaft (in German). 31 (1): 37–47. doi:10.1002/cber.18980310109.
  18. ↑ Brownlee, Harold J.; Miner, Carl S. (1948). "Industrial Development of Furfural". Industrial & Engineering Chemistry. 40 (2): 201–204. doi:10.1021/ie50458a005. ISSN   0019-7866.
  19. ↑ Cai, Charles M.; Zhang, Taiying; Kumar, Rajeev; Wyman, Charles E. (2014). "Integrated furfural production as a renewable fuel and chemical platform from lignocellulosic biomass". Journal of Chemical Technology & Biotechnology. 89 (1): 2–10. Bibcode:2014JCTB...89....2C. doi:10.1002/jctb.4168.
  20. 1 2 3 Dalvand, Kaveh (2018). "Economics of biofuels: Market potential of furfural and its derivatives". Biomass and Bioenergy. 115: 56–63. Bibcode:2018BmBe..115...56D. doi: 10.1016/j.biombioe.2018.04.005 .
  21. ↑ Adams, Roger; Voorhees, V. (1921). "Furfural". Organic Syntheses . 1: 49. doi:10.15227/orgsyn.001.0049 .
  22. ↑ Zeitsch, Karl J. (2000). The chemistry and technology of furfural and its many by-products . Amsterdam: Elsevier. ISBN   978-0-08-052899-1. OCLC   162130560.
  23. ↑ Gómez Millán, Gerardo; El Assal, Zouhair; Nieminen, Kaarlo; et al. (15 December 2018). "Fast furfural formation from xylose using solid acid catalysts assisted by a microwave reactor". Fuel Processing Technology. 182: 56–67. Bibcode:2018FuPrT.182...56G. doi:10.1016/j.fuproc.2018.10.013. hdl: 2117/125796 . S2CID   106216043.
  24. ↑ Gómez Millán, Gerardo; Bangalore Ashok, R.P.; Oinas, Pekka; et al. (8 April 2020). "Furfural production from xylose and birch hydrolysate liquor in a biphasic system and techno-economic analysis". Biomass Conversion and Biorefinery. 11 (5): 2095–2106. doi: 10.1007/s13399-020-00702-4 .
  25. ↑ Edgard, Gnansounou; Pandey, Ashok, eds. (2016-12-20). Life-cycle assessment of biorefineries. Amsterdam, Netherlands: Elsevier. ISBN   978-0-444-63586-0. OCLC   967224456.
  26. ↑ Bonomi, Antonio; Cavalett, Otavio; Cunha, Marcelo Pereira da; Lima, Marco A. P., eds. (2015-12-09). Virtual biorefinery: an optimization strategy for renewable carbon valorization. Cham: Springer. ISBN   978-3-319-26045-7. OCLC   932064033.
  27. ↑ Kamm, B.; Gerhardt, M.; Dautzenberg, G. (2013-01-01), Suib, Steven L. (ed.), "Chapter 5 - Catalytic Processes of Lignocellulosic Feedstock Conversion for Production of Furfural, Levulinic Acid, and Formic Acid-Based Fuel Components", New and Future Developments in Catalysis, Amsterdam: Elsevier, pp. 91–113, ISBN   978-0-444-53878-9 , retrieved 2024-10-12
  28. ↑ Chen, Shuo; Wojcieszak, Robert; Dumeignil, Franck; et al. (26 October 2018). "How Catalysts and Experimental Conditions Determine the Selective Hydroconversion of Furfural and 5-Hydroxymethylfurfural". Chemical Reviews. 118 (22): 11023–11117. doi: 10.1021/acs.chemrev.8b00134 . hdl: 20.500.12210/12953.3 . PMID   30362725.
  29. ↑ Brydson, J. A. (1999). "Furan Resins". In J. A. Brydson (ed.). Plastics Materials (Seventh ed.). Oxford: Butterworth-Heinemann. pp.  810–813. doi:10.1016/B978-075064132-6/50069-3. ISBN   978-0-7506-4132-6.
  30. ↑ R. J. Harrison; M. Moyle (1956). "2-Furoic Acid". Organic Syntheses. 36: 36. doi:10.15227/orgsyn.036.0036.
  31. ↑ "Furfural (CAS 98-01-1)". Carcinogenic Potency Project. Archived from the original on 24 November 2018. Retrieved 24 November 2018.
  32. ↑ "Dry Cleaning, Some Chlorinated Solvents and Other Industrial Chemicals" (PDF). IARC Monographs on the Evaluation of Carcinogenic Risks to Humans. 63: 393–407. 1995. PMC   7681282 . PMID   9097102 . Retrieved 24 November 2018.
  33. ↑ "Furfural(Group 3)". IARC. Retrieved 24 November 2018.
  34. ↑ Richard Irwin, Ph.D. (1990). NTP TECHNICAL REPORT ON THE TOXICOLOGY AND CARCINOGENESIS STUDIES OF FURFURAL (CAS NO. 98-01-1) IN F344/N RATS AND B6C3F1 MICE (GAVAGE STUDIES) (PDF) (Report). U.S. DEPARTMENT OF HEALTH AND HUMAN SERVICES. Retrieved 24 November 2018.
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