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The overflow downdraw method or fusion method is a technique for producing flat glass. The key advantage of this technique as compared to the float glass process is that the pristine surfaces are not touched by molten tin. The technique is used for the production of very thin flat panel display glass by the companies Asahi Glass Co., Corning, Nippon Electric Glass, [1] Samsung Corning Precision Materials, and various other companies operating in the field of display glass and other types of thin glass.
The fusion method was originally conceived by Corning in the 1960s as a method for manufacturing automotive windshields. Shelved for years, the technology was reintroduced to supply the flat screen display market. A sheet of glass is formed when molten glass overflows from a supply trough, flows down both sides, and rejoins (fuses) at the tapered bottom, where it is drawn away in sheet form.
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms on an oscilloscope, a frame of video on an analog television set (TV), digital raster graphics on a computer monitor, or other phenomena like radar targets. A CRT TV is commonly called a picture tube. CRTs have also been used as memory devices, in which case the screen is not intended to be visible to an observer. The term cathode ray was used to describe electron beams when they were first discovered, before it was understood that what was emitted from the cathode was a beam of electrons.
A liquid-crystal display (LCD) is a flat-panel display or other electronically modulated optical device that uses the light-modulating properties of liquid crystals combined with polarizers. Liquid crystals do not emit light directly but instead use a backlight or reflector to produce images in color or monochrome. LCDs are available to display arbitrary images or fixed images with low information content, which can be displayed or hidden: preset words, digits, and seven-segment displays are all examples of devices with these displays. They use the same basic technology, except that arbitrary images are made from a matrix of small pixels, while other displays have larger elements. LCDs can either be normally on (positive) or off (negative), depending on the polarizer arrangement. For example, a character positive LCD with a backlight will have black lettering on a background that is the color of the backlight, and a character negative LCD will have a black background with the letters being of the same color as the backlight. Optical filters are added to white on blue LCDs to give them their characteristic appearance.
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melt the base metal.
An incandescent light bulb, incandescent lamp or incandescent light globe is an electric light with a wire filament that is heated until it glows. The filament is enclosed in a glass bulb that is either evacuated or filled with inert gas to protect the filament from oxidation. Current is supplied to the filament by terminals or wires embedded in the glass. A bulb socket provides mechanical support and electrical connections.
Glass fiber is a material consisting of numerous extremely fine fibers of glass.
Fiberglass or fibreglass is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cloth. The plastic matrix may be a thermoset polymer matrix—most often based on thermosetting polymers such as epoxy, polyester resin, or vinyl ester resin—or a thermoplastic.
Shielded metal arc welding (SMAW), also known as manual metal arc welding, flux shielded arc welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
Glassblowing is a glassforming technique that involves inflating molten glass into a bubble with the aid of a blowpipe. A person who blows glass is called a glassblower, glassmith, or gaffer. A lampworker manipulates glass with the use of a torch on a smaller scale, such as in producing precision laboratory glassware out of borosilicate glass.
Float glass is a sheet of glass made by floating molten glass on a bed of molten metal of a low melting point, typically tin, although lead was used for the process in the past. This method gives the sheet uniform thickness and a very flat surface.
Corning Incorporated is an American multinational technology company that specializes in specialty glass, ceramics, and related materials and technologies including advanced optics, primarily for industrial and scientific applications. The company was named Corning Glass Works until 1989. Corning divested its consumer product lines in 1998 by selling the Corning Consumer Products Company subsidiary to Borden.
Pilkington is a glass-manufacturing company which is based in Lathom, Lancashire, United Kingdom. It includes several legal entities in the UK, and is a subsidiary of Japanese company Nippon Sheet Glass (NSG).
Electric resistance welding (ERW) is a welding process in which metal parts in contact are permanently joined by heating them with an electric current, melting the metal at the joint. Electric resistance welding is widely used, for example, in manufacture of steel pipe and in assembly of bodies for automobiles. The electric current can be supplied to electrodes that also apply clamping pressure, or may be induced by an external magnetic field. The electric resistance welding process can be further classified by the geometry of the weld and the method of applying pressure to the joint: spot welding, seam welding, flash welding, projection welding, for example. Some factors influencing heat or welding temperatures are the proportions of the workpieces, the metal coating or the lack of coating, the electrode materials, electrode geometry, electrode pressing force, electric current and length of welding time. Small pools of molten metal are formed at the point of most electrical resistance as an electric current is passed through the metal. In general, resistance welding methods are efficient and cause little pollution, but their applications are limited to relatively thin materials.
Architectural glass is glass that is used as a building material. It is most typically used as transparent glazing material in the building envelope, including windows in the external walls. Glass is also used for internal partitions and as an architectural feature. When used in buildings, glass is often of a safety type, which include reinforced, toughened and laminated glasses.
Nippon Sheet Glass Co., Ltd. is a Japanese glass manufacturing company. In 2006, it acquired Pilkington of the United Kingdom. This makes NSG/Pilkington one of the four largest glass companies in the world alongside another Japanese company Asahi Glass, Saint-Gobain, and Guardian Industries.
Glass production involves two main methods – the float glass process that produces sheet glass, and glassblowing that produces bottles and other containers. It has been done in a variety of ways during the history of glass.
The history of glass-making dates back to at least 3,600 years ago in Mesopotamia. However, some writers claim that they may have been producing copies of glass objects from Egypt. Other archaeological evidence suggests that the first true glass was made in coastal north Syria, Mesopotamia or Egypt. The earliest known glass objects, of the mid 2,000 BCE, were beads, perhaps initially created as the accidental by-products of metal-working (slags) or during the production of faience, a pre-glass vitreous material made by a process similar to glazing. Glass products remained a luxury until the disasters that overtook the late Bronze Age civilizations seemingly brought glass-making to a halt.
Gorilla Glass is a brand of chemically strengthened glass developed and manufactured by Corning. It is in its eighth generation. Designed to be thin, light and damage-resistant, the glass gains its surface strength, ability to contain flaws, and crack-resistance by being immersed in a hot, potassium-salt, ion-exchange bath.
Applied Films Corporation manufactured electrodes on glass for flat panel displays. These electrodes are used in liquid crystal displays (LCD), plasma displays, and auto-dimming car mirrors utilizing electrochromism. Major early customers were Burroughs in New Jersey, IBM in East Fishkill and Kingston, New York, numerous Asian producers of LCDs, Gentex in Holland, Michigan, Plasmaco in Highland, New York, and Samsung in Gumi, South Korea. The main method of coating these electrodes on glass was magnetron sputter deposition, specifically the planar magnetron A US patent 4166018 A, John S. Chapin, "Sputtering process and apparatus", published 1979-08-28, assigned to Airco, Inc., later assigned to BOC Group Inc.. The main materials were indium tin oxide transparent electrical conductor, silicon dioxide diffusion barrier, and chromium and copper conductors.
Nippon Electric Glass Co., Ltd., also known as NEG, is a Japanese glass manufacturer. The company is a manufacturer of glass for flat panel displays (FPD). It has about 20% share in the world's production of glass for liquid crystal displays (LCD).
Belcher mosaic windows were manufactured in the United States by the Belcher Mosaic Glass Company between 1884 and 1897. Identifiable by their unique, continuous lead matrix and use of small, glass tesserae, Belcher windows are an example of the innovation occurring in decorative glass during the nineteenth century. Also referred to as “mercury mosaics” or “metallo mosaics”, Belcher windows echo many of the larger concepts at play in American architecture during the end of the 1800s including an emphasis on the inherent nature of the material to impart design and a capitalization of developments in technology to create more affordable decorative objects. While their era of production was short lived, Belcher windows were popular and many examples still survive today, both in situ but more likely in collections.