Parallel-strand lumber

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A PSL block Parallam Parallel strand lumber.jpg
A PSL block

Parallel-strand lumber (PSL) is a form of engineered wood made from parallel wood strands bonded together with adhesive. It is used for beams, headers, columns, and posts, among other uses. The strands in PSL are clipped veneer elements having a least dimension of not more than 14 inch (6.4 mm) and an average length of at least 300 times this least dimension (around 6 ft or 1.8 m). [1] It is a member of the structural composite lumber (SCL) family of engineered wood products. [1]

The design strength of PSL is greater than that of sawn lumber as the strands are glued together directionally and under high pressure. This results in a much denser and stronger material. Because knots and other imperfections are randomly dispersed throughout the product (and filled up and fortified with glue) strength variability from one piece of PSL to another is less than in solid-sawn wooden beams. Since wooden construction materials are commonly graded to the lowest 5th percentile of the material's strength curve, PSL has much higher usable values for bending, tension parallel to grain, and compression parallel to grain.

The invention, development, commercialisation and patent of PSL, using timber forest thinnings, dates prior to Parallam, back to the CSIRO's Division of Chemical and Wood Technology in 1976 and, since September 1977, Repco Ltd, and its subsidiary Repco Research Pty Ltd, in consultation with CSIRO. [2]

The product was known by the name Scrimber, and is described in a 1980 video produced by CSIRO during the development phase at Repco Research Pty Ltd., [3] and the CSIRO 1986 published book Scrimber: A New Engineering Wood Product. [4] The technology licence was subsequently transferred to the then newly formed Scrimber International in 1985  Scrimber International being a joint venture between the SA Timber Corporation and the SA State Government Insurance Commission. [5] [6]

It is likely that the Parallam product, which uses parallel shaved veneers instead of linear crushing to form the parallel fibre structures, was developed from the technology licensed from CSIRO and commercially exploited by Scrimber International as noted in the Popular Mechanics May 1990 article pages 96–99. [7] The history of the Scrimber patents found at Google Patents (European), [8] was based upon the Australian Patent Priority claimed from AUPG251683, and expired in 2004,

Parallam is the brand name for the product invented, developed, commercialized and patented by MacMillan Bloedel (now Weyerhaeuser). It is the world's only commercially manufactured and marketed parallel-strand lumber product.[ citation needed ] PSL can be made from any wood species, but Douglas fir, southern pine, western hemlock, and yellow poplar are commonly chosen [9] because of their superior strength.

The product is manufactured as a 12-by-12-inch (300 mm × 300 mm) or 12-by-18-inch (300 mm × 460 mm) billet in a rectangular cross-section, which is then typically sawn and trimmed to smaller cross-sectional sizes. The beams are continuously formed, so the length of the beam is limited only to the maximum length that can be handled and transported. Typical widths are 3+12, 5+14 or 7 inches (89, 133 or 178 mm); typical depths are 9+12, 11+78, 14, 16 and 18 inches (240, 300, 360, 410 and 460 mm). Typically the beams are made to a maximum length of 60 feet (18 m). [10]

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<span class="mw-page-title-main">Wood</span> Fibrous material from trees or other plants

Wood is a structural tissue found in the stems and roots of trees and other woody plants. It is an organic material – a natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or more broadly to include the same type of tissue elsewhere, such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, woodchips, or fiber.

<span class="mw-page-title-main">Lumber</span> Wood that has been processed into beams and planks

Lumber is wood that has been processed into uniform and useful sizes, including beams and planks or boards. Lumber is mainly used for construction framing, as well as finishing. Lumber has many uses beyond home building. Lumber is referred to as timber in the United Kingdom, Europe, Australia, and New Zealand, while in other parts of the world the term timber refers specifically to unprocessed wood fiber, such as cut logs or standing trees that have yet to be cut.

<span class="mw-page-title-main">Plywood</span> Manufactured wood panel made from thin sheets of wood veneer

Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that are glued together with adjacent layers, having both glued with each other at right angle or at 90 degrees angle. It is an engineered wood from the family of manufactured boards, which include medium-density fibreboard (MDF), oriented strand board (OSB), and particle board.

<span class="mw-page-title-main">Joinery</span> Where pieces of wood are fixed together in an assembly

Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes, to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives, while others use only wood elements.

<span class="mw-page-title-main">Engineered wood</span> Range of derivative wood products engineered for uniform and predictable structural performance

Engineered wood, also called mass timber, composite wood, human-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.

<span class="mw-page-title-main">Oriented strand board</span> Engineered wood particle board

Oriented strand board (OSB) is a type of engineered wood similar to particle board, formed by adding adhesives and then compressing layers of wood strands (flakes) in specific orientations. It was invented by Armin Elmendorf in California in 1963. OSB may have a rough and variegated surface with the individual strips of around 2.5 cm × 15 cm, lying unevenly across each other, and is produced in a variety of types and thicknesses.

<span class="mw-page-title-main">Structural insulated panel</span>

A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used in the construction industry.

<span class="mw-page-title-main">Glued laminated timber</span> Building material

Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional lumber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed laminating stock or lamstock.

<span class="mw-page-title-main">Hardboard</span> Type of fiberboard (engineered wood product)

Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is an engineered wood product. It is used in furniture and in the construction industry.

<span class="mw-page-title-main">Laminated veneer lumber</span> Engineered Wood Product used in wood frame construction

Laminated veneer lumber (LVL) is an engineered wood product that uses multiple layers of thin wood assembled with adhesives. It is typically used for headers, beams, rimboard, and edge-forming material. LVL offers several advantages over typical milled lumber: Made in a factory under controlled specifications, it is stronger, straighter, and more uniform. Due to its composite nature, it is much less likely than conventional lumber to warp, twist, bow, or shrink. LVL is a type of structural composite lumber, comparable to glued laminated timber (glulam) but with a higher allowable stress. A high performance more sustainable alternative to lumber, Laminated Veneer Lumber (LVL) beams, headers and columns are used in structural applications to carry heavy loads with minimum weight.

<span class="mw-page-title-main">Framing (construction)</span> Construction technique

Framing, in construction, is the fitting together of pieces to give a structure support and shape. Framing materials are usually wood, engineered wood, or structural steel. The alternative to framed construction is generally called mass wall construction, where horizontal layers of stacked materials such as log building, masonry, rammed earth, adobe, etc. are used without framing.

<span class="mw-page-title-main">Wood veneer</span> Thin slices of wood

In woodworking, veneer refers to thin slices of wood and sometimes bark that typically are glued onto core panels to produce flat panels such as doors, tops and panels for cabinets, parquet floors and parts of furniture. They are also used in marquetry. Plywood consists of three or more layers of veneer. Normally, each is glued with its grain at right angles to adjacent layers for strength. Veneer beading is a thin layer of decorative edging placed around objects, such as jewelry boxes. Veneer is also used to replace decorative papers in wood veneer HPL.

This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.

<span class="mw-page-title-main">Wood flooring</span> Product manufactured from timber that is designed for use as flooring

Wood flooring is any product manufactured from timber that is designed for use as flooring, either structural or aesthetic. Wood is a common choice as a flooring material and can come in various styles, colors, cuts, and species. Bamboo flooring is often considered a form of wood flooring, although it is made from bamboo rather than timber.

In the framing of a deck or floor system, a rim joist is attached perpendicular to the joists, and provides lateral support for the ends of the joists while capping off the end of the floor or deck system. Rim joists are not to be confused with end joists, which are the first and last joists at the ends of a row of joists that make up a floor or deck frame.

<span class="mw-page-title-main">Cross-laminated timber</span> Wood panel product made from solid-sawn lumber

Cross-laminated timber (CLT) is a subcategory of engineered wood with panel product made from gluing together at least three layers of solid-sawn lumber. Each layer of boards is usually oriented perpendicular to adjacent layers and glued on the wide faces of each board, usually in a symmetric way so that the outer layers have the same orientation. An odd number of layers is most common, but there are configurations with even numbers as well. Regular timber is an anisotropic material, meaning that the physical properties change depending on the direction at which the force is applied. By gluing layers of wood at right angles, the panel is able to achieve better structural rigidity in both directions. It is similar to plywood but with distinctively thicker laminations.

<span class="mw-page-title-main">I-joist</span>

An engineered wood joist, more commonly known as an I-joist, is a product designed to eliminate problems that occur with conventional wood joists. Invented in 1969, the I-joist is an engineered wood product that has great strength in relation to its size and weight. The biggest notable difference from dimensional lumber is that the I-joist carries heavy loads with less lumber than a dimensional solid wood joist. As of 2005, approximately 50% of all wood light framed floors used I-joists. I-joists were designed to help eliminate typical problems that come with using solid lumber as joists.

<span class="mw-page-title-main">Plank (wood)</span> Timber in the shape of long rectangular prisms

A plank is timber that is flat, elongated, and rectangular with parallel faces that are higher and longer than wide. Used primarily in carpentry, planks are critical in the construction of ships, houses, bridges, and many other structures. Planks also serve as supports to form shelves and tables.

Composite lumber is a material that is a mixture of wood fiber, plastic, and some type of binding agent. These ingredients are put together to form a material that is denser, stronger, and heavier than wood alone, a wood-plastic composite.

<span class="mw-page-title-main">Peter Koch (wood scientist)</span> American wood scientist

Peter Koch was an American engineer and wood scientist who was considered an expert in the field of wood technology by his peers. From 1963 to 1982, Koch led a team of US Forest Service scientists in forest products utilization research specific to forests of the southeastern US. Accomplishments by Koch and his research team included eight US patents plus hundreds of research publications.

References

  1. 1 2 2012 International Building Code . Country Club Hills, Ill: ICC. 2011. p. 36. ISBN   978-1609830403.
  2. "ParlInfo - ANSWERS TO QUESTIONS : Repco". parlinfo.aph.gov.au. Retrieved 2023-03-28.
  3. Kerton, Robert (1985-06-01). "Scrimber (1985)". CSIROpedia. Retrieved 2023-03-28.
  4. Scrimber: A New Engineering Timber Product. CSIRO Australia. 1986.
  5. Roberts, Peter (1990-04-02). "Scrap Timber Makes Scrimber". Australian Financial Review . Retrieved 2023-03-28.
  6. Culnane, Jeff (Winter 1982). "A structural wood composite from short-rotation plantations" (PDF). ECOS (32): 29–30.
  7. McCafferty, Phil (May 1990). "Reinventing Wood". Popular Science . pp. 96–99.
  8. EP0203063A1,Grace, William Granton,"Manufacture of reconsolidated wood products",issued 1986-12-03
  9. Stark, Nicole M.; Cai, Zhiyong; Carll, Charlie G., eds. (2010). Wood Handbook. Madison, WI: Forest Products Laboratory. pp. 11–21.
  10. Kam-Biron, Michelle; Koch, Lori (Oct 2014). "The ABC's of Traditional and Engineered Wood Products". Structure Magazine.