Swageless terminal

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In 1973 Sta-Lok launched the swageless terminal system for wire rope at the London Boat Show.

Wire rope rope made from wire

Wire rope is several strands of metal wire twisted into a helix forming a composite "rope", in a pattern known as "laid rope". Larger diameter wire rope consists of multiple strands of such laid rope in a pattern known as "cable laid".

The London Boat Show was latterly held in January at the ExCeL Exhibition Centre, after many years at the Earls Court Exhibition Centre and at Chelsea Harbour in London. It was organised by British Marine. The show's cancellation from 2019 was announced in May 2018, with organisers citing the show as commercially unviable for the industry in its current format.

The swageless terminal can be fitted by using hand tools, unlike a swage terminal which requires a special press, roller die or rotary hammer machine to crimp it onto a wire. This makes them very useful if the wire assembly must be made-up on site. A swageless terminal will work under constant loading and variable shock loading, making it stronger than the wire rope.

Regardless of manufacturer the basic principle of operation is the same. The cable has its outer layers wrapped around a metal cone, with the rope's core running through a hole in the middle of the cone. The assembly sits inside a conical outer body. When the cable is in tension, the action is such that the cone and wire are drawn further into the conical bore of the outer body resulting in a large reaction load. This load grips the wire and prevents further movement.

Tension (physics) pulling force transmitted axially by means of a string, cable, chain, or similar 1D continuous object, or by each end of a rod, truss member, or 3D object; action-reaction pair of forces acting at each end of said elements; opposite of compression

In physics, tension may be described as the pulling force transmitted axially by the means of a string, cable, chain, or similar one-dimensional continuous object, or by each end of a rod, truss member, or similar three-dimensional object; tension might also be described as the action-reaction pair of forces acting at each end of said elements. Tension could be the opposite of compression.

As with swage terminals, swageless terminals are available with a variety of different attachment methods; fixed clevis forks, toggling clevis forks, eyes and threaded studs (for insertion in a turnbuckle barrel).

Turnbuckle

A turnbuckle, stretching screw or bottlescrew is a device for adjusting the tension or length of ropes, cables, tie rods, and other tensioning systems. It normally consists of two threaded eye bolts, one screwed into each end of a small metal frame, one with a left-hand thread and the other with a right-hand thread. The tension can be adjusted by rotating the frame, which causes both eye bolts to be screwed in or out simultaneously, without twisting the eye bolts or attached cables.

Swageless terminals can be used for terminating cables for applications in the construction, defense and marine industries.

A swageless terminal can be removed and re-used, unlike a swaged terminal. This makes them very popular in the marine industry as they enable a quick repair to be made to a damaged cable while out at sea. Removing them from the wire end also allows anything which the cable has been threaded through (headstay furler) to be removed for servicing, re-threaded and the fitting re-attached.

Furler is a surname.

There are several manufacturers of swageless fittings including Sta-Lok (who invented the swageless system), Hi-MOD and Norseman-Gibb.

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A swage terminal is a product used to terminate wire. A swaging machine is used to terminate the wire. The wire is passed into a deep hole in the swage terminal which is then pressed onto the terminal by applying force. This type of product is used in the architectural and marine industries. There are many companies globally who manufacture swage terminals including Sta-Lok

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