A vertical fire-tube boiler or vertical multitubular boiler is a vertical boiler where the heating surface is composed of multiple small fire-tubes, arranged vertically. [1]
These boilers were not common, owing to drawbacks with excessive wear in service. The more common form of vertical boiler, [2] which was very similar in external appearance, instead used a single flue and water-filled cross-tubes. Another form used horizontal fire-tubes, even where this added complexity, such as the Cochran boiler.
Where a sustained high evaporative capacity (i.e. power) was required, vertical tubes were used, but rarely. These cases were mostly for locomotives, either railway locomotives or road steam wagons.
In any boiler, one of the most prone locations for tube and plate wastage is around the water level, where agitation and boiling is most active. This is particularly so when this level is also part of the heated surface, where boiling is most intense (water-tube boiler designs also strive to submerge their directly heated surface beneath the water level, for the same reason).
In this design of boiler, the erosion area affected is part-way up the fire-tubes. Although such tubes are usually designed to be easily replaced, [note 1] their working life is relatively short.
Horizontal fire-tubes are otherwise more efficient than vertical. [3] For that reason, and to avoid the problems of tube erosion with exposed vertical tubes, many of the multi-tubular vertical boilers were instead arranged with their tubes horizontal. These could be either a parallel bank, such as the Cochran boiler, or else radial as for the Robertson.
To avoid the problem of exposed fire-tubes above the water level, the submerged multi-tube boiler may be used. The upper boiler shell is extended upwards in an annular ring, so as to always maintain the whole length of the tubes submerged. Used in steam wagons and similar, where the water-level may be disturbed as the vehicle climbs a hill.
The relatively rare Fowler steam wagons used a boiler of this form. [4] The main barrel of the boiler contained a nest of curved firetubes between the stayless firebox and a large open space that formed a smokebox containing a five-turn spiral tube superheater. Both tubeplates were domed inwards, making them strong enough to not require staying. The firetubes were curved to 'cause eddies in the hot gases as they rise', [4] to allow for free expansion with heat and also to allow a perpendicular joint between tube and tubeplate.
An external belt of a channel plate riveted around the outside of the shell at the level of the upper tubeplate formed an additional steam and water space, linked below the water level by drilled holes through the shell. The boiler's operating water level was always maintained within this belt space, keeping the tubes entirely submerged. [4] Drawbacks to this system were that the area of the water surface was reduced, leading to both an increased risk of priming and also the need to carefully maintain the boiler's water level; the ratio of volume to height becoming smaller in the belt region, a relatively small change in water volume produces a large change in level.
A similar approach may be seen as the upper bulge around the vertical boiler of the reconstructed GWR railmotor. [5]
This design has also been suggested for model engineering use. [6] In this case the belt was formed inside the boiler shell, with a tubeplate of reduced diameter set inside it.
Some steam cars, including the Stanley and the Chelmsford, [7] used multi-tube vertical boilers, the Stanley design [8] being particularly well-known.
The Stanley boiler is constructed of a seamless copper tube shell, 13+1⁄2 inches (340 mm) in diameter and 1⁄16 inch (1.6 mm) thick. The numerous 1⁄2 inch (13 mm) tubes are densely packed, leaving a very small water volume between them and a high ratio of heating surface to volume, for rapid steam raising. Construction of the boiler is unusual, as the steel tube plates are merely held in place by friction and the tubes are only lightly expanded into them with a tapered drift. Around the outside of the boiler shell are three heat-shrunk steel rings, the compressive stress of which retains the tubeplate. For additional strength, the boiler shell is further wrapped in a helical layer of piano wire. As the boiler is fired by a flat liquid-fuel burner, no enclosed firebox is required.
A fire-tube boiler is a type of boiler in which hot gases pass from a fire through one or more tubes running through a sealed container of water. The heat of the gases is transferred through the walls of the tubes by thermal conduction, heating the water and ultimately creating steam.
A high pressure watertube boiler is a type of boiler in which water circulates in tubes heated externally by the fire. Fuel is burned inside the furnace, creating hot gas which boils water in the steam-generating tubes. In smaller boilers, additional generating tubes are separate in the furnace, while larger utility boilers rely on the water-filled tubes that make up the walls of the furnace to generate steam.
In a steam engine, the firebox is the area where the fuel is burned, producing heat to boil the water in the boiler. Most are somewhat box-shaped, hence the name. The hot gases generated in the firebox are pulled through a rack of tubes running through the boiler.
A boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure but, at pressures above this, it is more usual to speak of a steam generator.
A vertical boiler is a type of fire-tube or water-tube boiler where the boiler barrel is oriented vertically instead of the more common horizontal orientation. Vertical boilers were used for a variety of steam-powered vehicles and other mobile machines, including early steam locomotives.
A "Scotch" marine boiler is a design of steam boiler best known for its use on ships.
A shell or flued boiler is an early and relatively simple form of boiler used to make steam, usually for the purpose of driving a steam engine. The design marked a transitional stage in boiler development, between the early haystack boilers and the later multi-tube fire-tube boilers. A flued boiler is characterized by a large cylindrical boiler shell forming a tank of water, traversed by one or more large flues containing the furnace. These boilers appeared around the start of the 19th century and some forms remain in service today. Although mostly used for static steam plants, some were used in early steam vehicles, railway locomotives and ships.
A vertical boiler with horizontal fire-tubes is a type of small vertical boiler, used to generate steam for small machinery. It is characterised by having many narrow fire-tubes, running horizontally.
Yarrow boilers are an important class of high-pressure water-tube boilers. They were developed by Yarrow & Co. (London), Shipbuilders and Engineers and were widely used on ships, particularly warships.
Boilers for generating steam or hot water have been designed in countless shapes, sizes and configurations. An extensive terminology has evolved to describe their common features. This glossary provides definitions for these terms.
A Field-tube boiler is a form of water-tube boiler where the water tubes are single-ended. The tubes are closed at one end, and they contain a concentric inner tube. Flow is thus separated into the colder inner flow down the tube and the heated flow upwards through the outer sleeve. As Field tubes are thus dependent on thermo-syphon flow within the tube, they must thus always have some vertical height to encourage the flow. In most designs they are mounted near-vertically, to encourage this.
The Sentinel boiler was a design of vertical boiler, fitted to the numerous steam waggons built by the Sentinel Waggon Works.
Three-drum boilers are a class of water-tube boiler used to generate steam, typically to power ships. They are compact and of high evaporative power, factors that encourage this use. Other boiler designs may be more efficient, although bulkier, and so the three-drum pattern was rare as a land-based stationary boiler.
A transverse boiler is a boiler used to generate steam to power a vehicle. Unlike other boilers, its external drum is mounted transversely across the vehicle.
A cross-tube boiler was the most common form of small vertical boiler. They were widely used, in the age of steam, as a small donkey boiler, for the independent power of winches, steam cranes etc.
A launch-type, gunboat or horizontal multitubular boiler is a form of small steam boiler. It consists of a cylindrical horizontal shell with a cylindrical furnace and fire-tubes within this.
Spiral water-tube boilers are a family of vertical water-tube boilers. Their steam generating tubes are narrow spiral tubes, arranged in circular fashion around a central vertical water drum.
A haycock boiler is an early form of steam locomotive boiler with a prominently raised firebox of "Gothic arch", "haystack", or "coppernob" shape. The term haystack is most commonly used, but is avoided here as it is confusingly used for three quite different forms of boiler. This particularly large outer firebox served as the steam dome and was often highly decorated with polished brass. These were popular for early railway locomotives, from 1840 to the 1850s.
A pistol boiler is a design of steam boiler used in light steam tractors and overtype steam wagons. It is noted for the unusual shape of the firebox, a circular design intended to be self-supporting without the use of firebox stays.
The South African Railways Clayton Railmotor of 1929 was a steam railmotor.
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