Active sound design is an acoustic technology concept used in automotive vehicles to alter or enhance the sound inside and outside of the vehicle. Active sound design (ASD) often uses active noise control and acoustic enhancement techniques to achieve a synthesized vehicle sound.
The typical implementations of ASD vary, from amplifying or reducing an existing sound to creating an entirely new sound. Each vehicle manufacturer may use different software or hardware techniques in ASD, as there is no one unified model. ASD exists under multiple names, like Acura’s Active Sound Control, Kia’s Active Sound System, Volkswagen’s Soundaktor, and QNX’s Acoustic Management System.
The first instance of in-vehicle active noise canceling (ANC) was developed by Lotus and featured in the 1992 Nissan Bluebird. In 2009, Lotus partnered with Harman International for an improved ANC system that eliminated noise from the road, tires, and vehicle chassis. [1] With recent demand for economical and cleaner combustion engine vehicles, engine systems have become more efficient but less audibly appealing to consumers. Electric and fuel cell vehicles operate with high-pitched tones, lacking the recognizable sound of a typical combustion engine. [2] With ASD, both combustion and electric vehicle manufacturers aim to improve the reception of these vehicles by increasing the quality of interior and exterior vehicle sound.
Active noise cancelling (ANC) is a software process that uses existing in-vehicle infotainment hardware to eliminate undesirable noise within the interior of a vehicle. This elimination technique is known as harmonic order reduction, where unwanted audio signals are identified by sensors and filtered out of the overall interior vehicle sound. [3] Manufacturers may use ANC within a vehicle to improve the effects of ASD. [4]
Engine sound enhancement (ESE) is a technology that allows manufacturers to enhance engine sounds with synthetic noise composed from live engine data, including components such as engine revolutions per minute (RPM) and engine torque. This synthetically composed sound is relayed through interior or exterior vehicle speakers. In ASD, manufacturers may use ESE to enhance perceived engine power without the mechanical alterations that other techniques may require. [5] [6]
In the face of environmental restrictions and demand for fuel economy in the automotive industry, smaller engine subsystems have made interior vehicle noise less pleasant in combustion engine vehicles. Electric and hybrid vehicles lack a distinct engine sound altogether, instead featuring a quieter high frequency noise that causes annoyance for vehicle passengers and poses a threat to pedestrians who may not recognize an oncoming vehicle. [7] These developments have sparked consumer demand for a more desirable interior sound, as well as a brand identity in both the interior and exterior of the vehicle that is recognizable and mitigates safety risks. [8]
Traditional iterations of sound control in vehicles included tedious mechanical alterations such as balance shafts and sound-deadening material that increased manufacturing time and cost. With the renewal of sound design in the form of ASD, manufacturing costs and complications are reduced. Instead of integrating the technology into the engine structure, the sound can be fixed at a later stage of development and optimized to the vehicle. [9] [2]
Active sound design (ASD) takes inputs from engine and vehicle speed, pedal input, exhaust noise, and vehicle vibrations to change the interior and exterior noise of the vehicle. These input variables are filtered to produce desired outputs. Variations of ASD select one or multiple of these variables to implement a new sound. These variations include:
In a typical combustion engine, cylinders are responsible for burning gasoline and producing energy to power the vehicle. These cylinders fire periodically and can be reduced to a series of sinusoidal waves (by conventions of the Fourier transform). These sine waves are dictated by the rotations per minute (RPM) of the engine crankshaft and the firing order, or arrangement, of the cylinders. To enrich engine sound in the passenger cabin, the harmonic orders of engine sound missing from the interior sound can be amplified through Digital Signal Processing (DSP) techniques. [2]
To capture the missing orders, the engine load condition is identified by acceleration sensors on the engine of older vehicles, or by way of the Controller Area Network bus (CAN-bus) in modern cars. [9] Using dynamic band-pass filters (a device that relays specified frequencies), the missing orders are passed. To minimize artefacts (disruptive clicks) during the transfer, the signal is passed through cascading high- and low-pass filters. With an adaptation from the engine’s RPM signal (captured by an inductive voltage transformer), the orders are amplified through the vehicle firewall (body separating the engine from the interior) and interior sound system. [10]
In electric and fuel cell vehicles, virtual (synthetic) sounds are often used to accommodate for the absence of a combustion engine sound. To create the optimal sound design in an electric vehicle (EV), manufacturers must acknowledge the psychoacoustic theories behind a sound preference. In a study of diesel engine sound quality, experimental analysis compared a subjective rating of sound quality components with J.D. Power’s APEAL study. [11] [12]
Based on studies of user preference in vehicle interiors, manufacturers aim to reduce loudness increment and high-frequency sound for a more pleasant driving experience. In modern EVs, the stock vehicle noise is masked with an RPM-dependent low-pass-filter ed sound. This low-pass-filtered sound is a lower-frequency synthetic sound that is based on the EV’s actual engine parameters, like speed and load.
Alt and Jochum’s simple-integer ratio technique of harmonic order is applied to this virtual noise. Subharmonics (lower-frequency copies) are then isolated from the original high-frequency components of the EV. [13] In an evaluation of several generated sound stimuli, individuals subjectively identified that these subharmonics were preferable for the interior sound of an EV. [14]
Combustion engine vehicles respond dynamically to different driving conditions. For manufacturers to synthesize a brand sound in an EV, they must consider a sound signature that encompasses a dynamic driving sound. A base sound signature is defined by a schematic of sub-signatures and micro-signatures that can be expanded to increase the dynamic quality of the sound. These sub-signatures can be assigned to parameters (load, speed) or maneuvers that relay particular sound samples. By synthesizing micro-signatures in EV drivetrains, the resulting sound is more vivid and emotional than the base frequencies of the EV. [15]
For the average consumer, the advent of ASD goes largely unnoticed. With recent BMW models, however, consumers feel cheated by the synthetic engine sound. Numerous instructional videos featured online give a step-by-step on disabling ASD within BMW’s vehicles, as well as articles that addressed the false-sounding synthetic noise. [16] [17]
Typical combustion engine vehicles provide sound feedback during operation that represents the brand identity of the car. Because of the nature of the single gear system and arrangement of power converters in electric and fuel cell vehicles, the frequency of sound changes minimally over a period of acceleration and is not well matched to the actual state of the vehicle speed and load. Additionally, the lack of engine noise leaves a spectral gap (empty space) between wind and road noise and amplifies individual vehicle components, reducing the sound quality inside the cabin. [2]
To create a brand identity, manufacturers must choose between reproducing a typical combustion engine sound and creating an entirely new sound concept. [14]
Current implementations of active sound design in combustion engine vehicles may not accurately reproduce the micro structure variations (variations between cylinder firings) of the combustion process. As the signal waves originate from multiple periodically firing cylinders, identifying and replicating the harmonic engine orders is an inefficient process. Additionally, this approach assumes uniformity in the combustion engine. The force provided from the cylinders is periodic and may vary from one cycle to another, making it impossible for the natural component of engine noise to be replicated. [2]
Several automotive companies implement their own branded versions of ASD technology. [18]
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
In signal processing, distortion is the alteration of the original shape of a signal. In communications and electronics it means the alteration of the waveform of an information-bearing signal, such as an audio signal representing sound or a video signal representing images, in an electronic device or communication channel.
Vehicle audio is equipment installed in a car or other vehicle to provide in-car entertainment and information for the vehicle occupants. Until the 1950s it consisted of a simple AM radio. Additions since then have included FM radio (1952), 8-track tape players, cassette players, record players, CD players, DVD players, Blu-ray players, navigation systems, Bluetooth telephone integration, and smartphone controllers like CarPlay and Android Auto. Once controlled from the dashboard with a few buttons, they can now be controlled by steering wheel controls and voice commands.
Motor oil, engine oil, or engine lubricant is any one of various substances used for the lubrication of internal combustion engines. They typically consist of base oils enhanced with various additives, particularly antiwear additives, detergents, dispersants, and, for multi-grade oils, viscosity index improvers. The main function of motor oil is to reduce friction and wear on moving parts and to clean the engine from sludge and varnish (detergents). It also neutralizes acids that originate from fuel and from oxidation of the lubricant (detergents), improves the sealing of piston rings, and cools the engine by carrying heat away from moving parts.
A harmonic sound is said to have a missing fundamental, suppressed fundamental, or phantom fundamental when its overtones suggest a fundamental frequency but the sound lacks a component at the fundamental frequency itself. The brain perceives the pitch of a tone not only by its fundamental frequency, but also by the periodicity implied by the relationship between the higher harmonics; we may perceive the same pitch even if the fundamental frequency is missing from a tone.
A resonator is a device or system that exhibits resonance or resonant behavior. That is, it naturally oscillates with greater amplitude at some frequencies, called resonant frequencies, than at other frequencies. The oscillations in a resonator can be either electromagnetic or mechanical. Resonators are used to either generate waves of specific frequencies or to select specific frequencies from a signal. Musical instruments use acoustic resonators that produce sound waves of specific tones. Another example is quartz crystals used in electronic devices such as radio transmitters and quartz watches to produce oscillations of very precise frequency.
A pickup is a transducer that captures or senses mechanical vibrations produced by musical instruments, particularly stringed instruments such as the electric guitar, and converts these to an electrical signal that is amplified using an instrument amplifier to produce musical sounds through a loudspeaker in a speaker enclosure. The signal from a pickup can also be recorded directly.
Beamforming or spatial filtering is a signal processing technique used in sensor arrays for directional signal transmission or reception. This is achieved by combining elements in an antenna array in such a way that signals at particular angles experience constructive interference while others experience destructive interference. Beamforming can be used at both the transmitting and receiving ends in order to achieve spatial selectivity. The improvement compared with omnidirectional reception/transmission is known as the directivity of the array.
An exciter is an audio signal processing technique used to enhance a signal by dynamic equalization, phase manipulation, harmonic synthesis of (usually) high frequency signals, and through the addition of subtle harmonic distortion. Dynamic equalization involves variation of the equalizer characteristics in the time domain as a function of the input. Due to the varying nature, noise is reduced compared to static equalizers. Harmonic synthesis involves the creation of higher order harmonics from the fundamental frequency signals present in the recording. As noise is usually more prevalent at higher frequencies, the harmonics are derived from a purer frequency band resulting in clearer highs. Exciters are also used to synthesize harmonics of low frequency signals to simulate deep bass in smaller speakers.
A subharmonic synthesizer is a device or system that generates subharmonics of an input signal. The nth subharmonic of a signal of fundamental frequency F is a signal with frequency F/n. This differs from ordinary harmonics, where the nth harmonic of fundamental frequency F is a signal of frequency nF.
The following outline is provided as an overview of and topical guide to automobiles:
Noise, vibration, and harshness (NVH), also known as noise and vibration (N&V), is the study and modification of the noise and vibration characteristics of vehicles, particularly cars and trucks. While noise and vibration can be readily measured, harshness is a subjective quality, and is measured either via jury evaluations, or with analytical tools that can provide results reflecting human subjective impressions. The latter tools belong to the field psychoacoustics.
Brake-by-wire technology in the automotive industry is the ability to control brakes through electronic means, without a mechanical connection that transfers force to the physical braking system from a driver input apparatus such as a pedal or lever.
A harmonic damper is a device fitted to the free end of the crankshaft of an internal combustion engine to counter torsional and resonance vibrations from the crankshaft. This device must be an interference fit to the crankshaft in order to operate in an effective manner. An interference fit ensures the device moves in perfect step with the crankshaft. It is essential on engines with long crankshafts and V8 engines with cross plane cranks, or V6 and straight-three engines with uneven firing order. Harmonics and torsional vibrations can greatly reduce crankshaft life, or cause instantaneous failure if the crankshaft runs at or through an amplified resonance. Dampers are designed with a specific weight (mass) and diameter, which are dependent on the damping material/method used, to reduce mechanical Q factor, or damp, crankshaft resonances.
Electric vehicle warning sounds are sounds designed to alert pedestrians to the presence of electric drive vehicles such as hybrid electric vehicles (HEVs), plug-in hybrid electric vehicles (PHEVs), and battery electric vehicles (BEVs) travelling at low speeds. Warning sound devices were deemed necessary by some government regulators because vehicles operating in all-electric mode produce less noise than traditional combustion engine vehicles and can make it more difficult for pedestrians and cyclists to be aware of their presence. Warning sounds may be driver triggered or automatic at low speeds; in type, they vary from clearly artificial to those that mimic engine sounds and those of tires moving over gravel.
The BMW 2 Series Active Tourer is a two-row subcompact executive MPV produced by BMW since August 2014. The closely related BMW 2 Series Gran Tourer is a longer three-row version which began production in 2015 and discontinued in 2021, now sold exclusively as a hatchback. Marketed as part of the 2 Series range, the F45/F46 are based on the front-wheel-drive UKL2 platform. The design is based on the BMW Concept Active Tourer, and is mechanically related to the Mini Countryman, also built by BMW.
The Karma Revero is a luxury plug-in hybrid sports sedan manufactured in the United States by Chinese-owned Karma Automotive. It is a revamped version of the Fisker Karma car. The first of the new production, for model year 2017, was released in September 2016.
The BMW i4 is a battery electric compact executive car produced by BMW since 2021. It adopts a five-door liftback body style and is marketed as a four-door coupé. The initial concept version, named BMW i Vision Dynamics, debuted at the 2017 Frankfurt Motor Show. It is the fifth BMW i sub-brand model, and is sold in several variants at different performance levels, including the first battery-electric variant by BMW's motorsport division. The production version was revealed in March 2021 and went on sale in November of the same year as a 2022 model.
The BMW iX is a battery-electric mid-size luxury crossover SUV manufactured and marketed by the German automobile manufacturer BMW. It was unveiled in concept form named Vision iNext at the 2018 Paris Motor Show, and then as fully production-ready in November 2020. The iX is the first purpose-built electric vehicle by BMW since the i3 from 2013, and the fourth BMW i sub-brand model.
G70 is the internal designation for the seventh generation of the BMW 7 Series, a range of luxury cars produced by the German luxury vehicle manufacturer BMW since July 2022. Introduced on April 2022, 7 Series and i7 are the respective designations for BMW's internal combustion and battery electric full-size luxury flagship models. BMW had unveiled the model on 20 April 2022 during the nameplate's 45th anniversary. Sold as a 2023 model, it is longer than its predeccessor model. This model offers petrol and diesel models, come standard with a 48-volt mild hybrid powertrain; a plug-in hybrid system is available. Additionally, this model is also the first 7 Series offer a mild hybrid powertrain. The seventh-generation BMW 7 Series is often collectively referred to as the G70.