A deckle is a removable wooden frame or "fence" used in manual papermaking. The deckle is placed into a mould to keep the paper pulp slurry within the bounds of the wire facing on a mould, and to control the size of the sheet produced. The mould and deckle is dipped into a vat of water and paper pulp that has been beaten (fibrillated). The pulp is quickly scooped out of the vat and the mould and deckle is shaken as excess water is drained off. The deckle is then removed and the newly formed sheet is "couched" (set) onto felts. Fiber that has been beaten longer generally requires more time to drain. If the paper slurry gets under, or if long fibers settles on top of the deckle, it will cause a more irregular edge. [1] : 119, 177–178
Beginning in the early 1800s with the invention of the Fourdrinier machine, paper was produced in long rolls and the deckle became mostly obsolete. [2]
Paper with a feathered edge is described as having a deckle edge, in contrast to a cut edge. [2] Machine-made paper may artificially have its edges produced to resemble a deckle edge. [1] : 456, 458
In photographic film manufacturing, deckles are die inserts that set the coating width of a slot die coater or the extrusion width of an extrusion die. They work by constraining the flow as the material exits the die. Since some materials have a tendency to neck in or spread out after leaving the die, workers may need to adjust the deckle position to achieve target width.
Deckle can also refer to the fatty part of a cut of brisket. [3]
Corrugated fiberboard, corrugated cardboard, or corrugated is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.25 millimetres (0.01 in) thick.
Papermaking is the manufacture of paper and cardboard, which are used widely for printing, writing, and packaging, among many other purposes. Today almost all paper is made using industrial machinery, while handmade paper survives as a specialized craft and a medium for artistic expression.
Pulp is a fibrous lignocellulosic material prepared by chemically, semi-chemically or mechanically producing cellulosic fibers from wood, fiber crops, waste paper, or rags. Mixed with water and other chemicals or plant-based additives, pulp is the major raw material used in papermaking and the industrial production of other paper products.
A paper mill is a factory devoted to making paper from vegetable fibres such as wood pulp, old rags, and other ingredients. Prior to the invention and adoption of the Fourdrinier machine and other types of paper machine that use an endless belt, all paper in a paper mill was made by hand, one sheet at a time, by specialized laborers.
A paper machine is an industrial machine which is used in the pulp and paper industry to create paper in large quantities at high speed. Modern paper-making machines are based on the principles of the Fourdrinier Machine, which uses a moving woven mesh to create a continuous paper web by filtering out the fibres held in a paper stock and producing a continuously moving wet mat of fibre. This is dried in the machine to produce a strong paper web.
A pulp mill is a manufacturing facility that converts wood chips or other plant fiber sources into a thick fiber board which can be shipped to a paper mill for further processing. Pulp can be manufactured using mechanical, semi-chemical, or fully chemical methods. The finished product may be either bleached or non-bleached, depending on the customer requirements.
Nonwoven fabric or non-woven fabric is a fabric-like material made from staple fibre (short) and long fibres, bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Some non-woven materials lack sufficient strength unless densified or reinforced by a backing. In recent years, non-wovens have become an alternative to polyurethane foam.
Molded pulp or molded fiber is a packaging material, that is typically made from recycled paperboard and/or newsprint. It is used for protective packaging or for food service trays and beverage carriers. Other typical uses are end caps, trays, plates, bowls and clamshell containers.
A Hollander beater is a machine developed by the Dutch in 1680 to produce paper pulp from cellulose containing plant fibers. It replaced stamp mills for preparing pulp because the Hollander could produce in one day the same quantity of pulp it would take a stamp mill eight days to prepare.
Laid paper is a type of paper having a ribbed texture imparted by the manufacturing process. In the pre-mechanical period of European papermaking, laid paper was the predominant kind of paper produced. Its use, however, diminished in the 19th century, when it was largely supplanted by wove paper. Laid paper is still commonly used by artists as a support for charcoal drawings.
Japanese tissue is a thin, strong paper made from vegetable fibers. Japanese tissue may be made from one of three plants, the kōzo plant, the mitsumata shrub and the gampi tree. The long, strong fibers of the kōzo plant produce very strong, dimensionally stable papers, and are the most commonly used fibers in the making of Japanese paper (washi). Tissue made from kōzo, or kōzogami (楮紙), comes in varying thicknesses and colors, and is an ideal paper to use in the mending of books. The majority of mending tissues are made from kōzo fibers, though mitsumata and gampi papers also are used. Japanese tissue is also an ideal material for kites and the covering of airplane models.
Printing and writing papers are paper grades used for newspapers, magazines, catalogs, books, notebooks, commercial printing, business forms, stationeries, copying and digital printing. About 1/3 of the total pulp and paper marked is printing and writing papers. The pulp or fibers used in printing and writing papers are extracted from wood using a chemical or mechanical process.
A writing material, also called a writing medium, is a surface that can be written on with suitable instruments, or used for symbolic or representational drawings. Building materials on which writings or drawings are produced are not included. The gross characterization of writing materials is by the material constituting the writing surface and the number, size, usage, and storage configuration of multiple surfaces into a single object. Writing materials are often paired with specific types of writing instruments. Other important attributes of writing material are its reusability, permanence, and resistance to fraudulent misuse.
Paper is a thin sheet material produced by mechanically or chemically processing cellulose fibres derived from wood, rags, grasses, herbivore dung, or other vegetable sources in water. Once the water is drained through a fine mesh leaving the fibre evenly distributed on the surface, it can be pressed and dried.
Deinking is the industrial process of removing printing ink from paperfibers of recycled paper to make deinked pulp.
Paper is a thin nonwoven material traditionally made from a combination of milled plant and textile fibres. The first paper-like plant-based writing sheet was papyrus in Egypt, but the first true papermaking process was documented in China during the Eastern Han period, traditionally attributed to the court official Cai Lun. This plant-puree conglomerate produced by pulp mills and paper mills was used for writing, drawing, and money. During the 8th century, Chinese paper making spread to the Islamic world, replacing papyrus. By the 11th century, papermaking was brought to Europe, where it replaced animal-skin-based parchment and wood panels. By the 13th century, papermaking was refined with paper mills using waterwheels in Spain. Later improvements to the papermaking process came in 19th century Europe with the invention of wood-based papers.
Electrical insulation papers are paper types that are used as electrical insulation in many applications due to pure cellulose having outstanding electrical properties. Cellulose is a good insulator and is also polar, having a dielectric constant significantly greater than one. Electrical paper products are classified by their thickness, with tissue considered papers less than 1.5 mils (0.0381 mm) thickness, and board considered more than 20 mils (0.508 mm) thickness.
Postage stamp paper is the foundation or substrate of the postage stamp to which the ink for the stamp's design is applied to one side and the adhesive is applied to the other. The paper is not only the foundation of the stamp but it has also been incorporated into the stamp's design, has provided security against fraud and has aided in the automation of the postal delivery system.
Nicolas Louis Robert was a French soldier and mechanical engineer, who is credited with a paper-making invention that became the blueprint of the Fourdrinier machine.
Paper with a feathered edge is described as having a deckle edge, in contrast to a cut edge. Before the 19th century, the deckle edge was unavoidable, a natural artifact of the papermaking process in which sheets of paper were made individually on a deckle, a wooden frame. Today, machine-made paper may artificially have its edges produced with deckle edges.