A volumetric concrete mixer (also known as volumetric mobile mixer) is a concrete mixer mounted on a truck or trailer that contains separate compartments for sand, stone, cement and water.
On arrival at the job site, the machine mixes the materials to produce the exact amount of concrete needed.
Volumetric mixers batch, measure, mix and dispense all from one unit. Volumetric concrete mixers can produce exactly the amount of concrete needed when it is needed at any time. [1] Some concrete suppliers offer general purpose concrete batched in a volumetric mixer as a practical alternative to ready-mix if quantities and scheduling are not fully known, in order to eliminate waste and prevent premature stiffening of the mix.
The volumetric mixer varies in capacity size up to 12 m3 and has a production rate around 60m3 an hour depending on the mix design. Many volumetric concrete mixer manufacturers have innovated the mixer in capacity and design, as well as added features including color, multiple admixes, fiber systems, and the ability to do gunite or shotcrete.
The advantages of a volumetric mixer include:
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In the mid-1960's, companies such as Cemen Tech, Reimer Mixers (manufactured under the name ProAll circa 2016), and Zimmerman began building their own versions of volumetric concrete mixers .
In 1999, equipment manufacturers created a trade association, Volumetric Mixer Manufacturers Bureau (VMMB). It had six charter members: Cemen Tech, Inc., Zimmerman Ind, Inc., ProAll Reimer, Bay-Lynx, Custom-Crete, and Elkin. Currently its members include (in alphabetical order): Bay-Lynx, Cemen Tech, Holcombe Mixers, ProAll Reimer Mixers, and Zimmerman Ind, Inc. [8]
Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined.
Vermiculite is a hydrous phyllosilicate mineral which undergoes significant expansion when heated. Exfoliation occurs when the mineral is heated sufficiently; commercial furnaces can routinely produce this effect. Vermiculite forms by the weathering or hydrothermal alteration of biotite or phlogopite. Large commercial vermiculite mines exist in the United States, Russia, South Africa, China, and Brazil.
Asphalt concrete is a composite material commonly used to surface roads, parking lots, airports, and the core of embankment dams. Asphalt mixtures have been used in pavement construction since the beginning of the twentieth century. It consists of mineral aggregate bound together with bitumen, laid in layers, and compacted. The process was refined and enhanced by Belgian-American inventor Edward De Smedt.
A correction fluid is an opaque, usually white fluid applied to paper to mask errors in text. Once dried, it can be handwritten or typed upon. It is typically packaged in small bottles, with lids attached to brushes that dip into the fluid. The brush applies the fluid to the paper.
A concrete mixer is a device that homogeneously combines cement, aggregate, and water to form concrete. A typical concrete mixer uses a revolving drum to mix the components. For smaller volume works, portable concrete mixers are often used so that the concrete can be made at the construction site, giving the workers ample time to use the concrete before it hardens. An alternative to a machine is mixing concrete by hand. This is usually done in a wheelbarrow; however, several companies have recently begun to sell modified tarps for this purpose.
Fly ash, flue ash, coal ash, or pulverised fuel ash – plurale tantum: coal combustion residuals (CCRs) – is a coal combustion product that is composed of the particulates that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler's combustion chamber is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash.
Ready-mix concrete (RMC) is concrete that is manufactured in a batch plant, according to each specific job requirement, then delivered to the job site "ready to use".
A mixer, depending on the type, also called a hand mixer or stand mixer, is a kitchen device that uses a gear-driven mechanism to rotate a set of "beaters" in a bowl containing the food or liquids to be prepared by mixing them.
A garbage disposal unit (also known as a waste disposal unit, food waste disposer (FWD), in-sink macerator, garbage disposer, or garburator) is a device, usually electrically powered, installed under a kitchen sink between the sink's drain and the trap. The device shreds food waste into pieces small enough—generally less than 2 mm (0.079 in) in diameter—to pass through plumbing.
Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. It is a mixture of gypsum plaster, Portland cement, and sand. The brand name Gyp-Crete, a Maxxon Corporation trademark, has come into general use as a term for gypsum concrete by construction professionals and architects.
Intermediate bulk containers are industrial-grade containers engineered for the mass handling, transport, and storage of liquids, semi-solids, pastes, or solids. The two main categories of IBC tanks are flexible IBCs and rigid IBCs. Many IBCs are reused or repurposed.
Concrete recycling is the use of rubble from demolished concrete structures. Recycling is cheaper and more ecological than trucking rubble to a landfill. Crushed rubble can be used for road gravel, revetments, retaining walls, landscaping gravel, or raw material for new concrete. Large pieces can be used as bricks or slabs, or incorporated with new concrete into structures, a material called urbanite.
A concrete pump is a machine used for transferring liquid concrete by pumping. There are different types of concrete pumps.
Production leveling, also known as production smoothing or – by its Japanese original term – heijunka (平準化), is a technique for reducing the mura (unevenness) which in turn reduces muda (waste). It was vital to the development of production efficiency in the Toyota Production System and lean manufacturing. The goal is to produce intermediate goods at a constant rate so that further processing may also be carried out at a constant and predictable rate.
Crane Carrier Company is a manufacturer that specializes in construction truck and garbage truck chassis. Located in New Philadelphia, Ohio, it was established by Robert Zeligson in 1946, along with the affiliated Zeligson Trucks.
Process manufacturing is a branch of manufacturing that is associated with formulas and manufacturing recipes, and can be contrasted with discrete manufacturing, which is concerned with discrete units, bills of materials and the assembly of components. Process manufacturing is also referred to as a 'process industry' which is defined as an industry, such as the chemical or petrochemical industry, that is concerned with the processing of bulk resources into other products.
A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate, fly ash, silica fume, slag, and cement. A concrete plant can have a variety of parts and accessories, including: mixers, cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, batch plant controls, and dust collectors.
The trucking industry serves the American economy by transporting large quantities of raw materials, works in process, and finished goods over land—typically from manufacturing plants to retail distribution centers. Trucks are also used in the construction industry, two of which require dump trucks and portable concrete mixers to move the large amounts of rocks, dirt, concrete, and other building materials used in construction. Trucks in America are responsible for the majority of freight movement over land and are tools in the manufacturing, transportation, and warehousing industries.
Gas blending is the process of mixing gases for a specific purpose where the composition of the resulting mixture is specified and controlled. A wide range of applications include scientific and industrial processes, food production and storage and breathing gases.
Schwing Stetter GmbH, headquartered in Memmingen, Germany, is a manufacturer of concrete mixers and concrete transport systems. With over 600 employees at the Memmingen site, Schwing Stetter is one of the largest employers in the city. In 1982, it was taken over by the company Schwing and integrated into the Group as an independent company. Stetter is currently the world's largest producer of truck mixers.
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