A volumetric concrete mixer (also known as volumetric mobile mixer) is a concrete mixer mounted on a truck or trailer that contains separate compartments for sand, stone, cement and water.
On arrival at the job site, the machine mixes the materials to produce the exact amount of concrete needed.
Volumetric mixers batch, measure, mix and dispense all from one unit. Volumetric concrete mixers can produce exactly the amount of concrete needed when it is needed at any time. [1] Some concrete suppliers offer general purpose concrete batched in a volumetric mixer as a practical alternative to ready-mix if quantities and schedules are not fully known, to eliminate waste and prevent premature stiffening of the mix.
The volumetric mixer varies in capacity size up to 12 m3 and has a production rate of around 60m3 an hour depending on the mix design. Many volumetric concrete mixer manufacturers have innovated the mixer in capacity and design, as well as added features including color, multiple admixes, fiber systems, and the ability to do gunite or shotcrete.
The advantages of a volumetric mixer include:
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In the mid-1960's, companies such as Cemen Tech, Reimer Mixers (manufactured under the name ProAll circa 2016), and Zimmerman began building their own versions of volumetric concrete mixers .
In 1999, equipment manufacturers created a trade association, Volumetric Mixer Manufacturers Bureau (VMMB). It had six charter members: Cemen Tech, Inc., Zimmerman Ind, Inc., ProAll Reimer, Bay-Lynx, Custom-Crete, and Elkin. Currently its members include (in alphabetical order): Bay-Lynx, Cemen Tech, Holcombe Mixers, ProAll Reimer Mixers, and Zimmerman Ind, Inc. [8]
Concrete is a composite material composed of aggregate bonded together with a fluid cement that cures to a solid over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminium combined.
Vermiculite is a hydrous phyllosilicate mineral which undergoes significant expansion when heated. Exfoliation occurs when the mineral is heated sufficiently; commercial furnaces can routinely produce this effect. Vermiculite forms by the weathering or hydrothermal alteration of biotite or phlogopite. Large commercial vermiculite mines exist in the United States, Russia, South Africa, China, and Brazil.
A correction fluid is an opaque, usually white fluid applied to paper to mask errors in text. Once dried, it can be handwritten or handdrawn upon. It is typically packaged in small bottles, with lids attached to brushes that dip into the fluid. The brush applies the fluid to the paper.
In industrial process engineering, mixing is a unit operation that involves manipulation of a heterogeneous physical system with the intent to make it more homogeneous. Familiar examples include pumping of the water in a swimming pool to homogenize the water temperature, and the stirring of pancake batter to eliminate lumps (deagglomeration).
A concrete mixer is a device that homogeneously combines cement, aggregate, and water to form concrete. A typical concrete mixer uses a revolving drum to mix the components. For smaller volume works, portable concrete mixers are often used so that the concrete can be made at the construction site, giving the workers ample time to use the concrete before it hardens. An alternative to a machine is mixing concrete by hand. This is usually done in a wheelbarrow; however, several companies have recently begun to sell modified tarps for this purpose.
Ready-mix concrete (RMC) is concrete that is manufactured in a batch plant, according to each specific job requirement, then delivered to the job site "ready to use".
A mixer is a kitchen device that uses a gear-driven mechanism to rotate a set of "beaters" in a bowl containing the food or liquids to be prepared by mixing them.
Gypsum concrete is a building material used as a floor underlayment used in wood-frame and concrete construction for fire ratings, sound reduction, radiant heating, and floor leveling. It is a mixture of gypsum plaster, Portland cement, and sand.
Concrete recycling is the use of rubble from demolished concrete structures. Recycling is cheaper and more ecological than trucking rubble to a landfill. Crushed rubble can be used for road gravel, revetments, retaining walls, landscaping gravel, or raw material for new concrete. Large pieces can be used as bricks or slabs, or incorporated with new concrete into structures, a material called urbanite.
A concrete pump is a machine used for transferring liquid concrete by pumping. There are different types of concrete pumps.
Production leveling, also known as production smoothing or – by its Japanese original term – heijunka (平準化), is a technique for reducing the mura (unevenness) which in turn reduces muda (waste). It was vital to the development of production efficiency in the Toyota Production System and lean manufacturing. The goal is to produce intermediate goods at a constant rate so that further processing may also be carried out at a constant and predictable rate.
Crane Carrier Company (CCC) is a manufacturer that specializes in construction truck and garbage truck chassis. Located in New Philadelphia, Ohio, it was established by Robert Zeligson in 1946, along with the affiliated Zeligson Trucks. Since 2021, CCC has been owned by electric vehicle developer Battle Motors.
A grease trap is a plumbing device designed to intercept most greases and solids before they enter a wastewater disposal system. Common wastewater contains small amounts of oils which enter into septic tanks and treatment facilities to form a floating scum layer. This scum layer is very slowly digested and broken down by microorganisms in the anaerobic digestion process. Large amounts of oil from food preparation in restaurants can overwhelm a septic tank or treatment facility, causing the release of untreated sewage into the environment. High-viscosity fats and cooking grease such as lard solidify when cooled, and can combine with other disposed solids to block drain pipes.
Process manufacturing is a branch of manufacturing that is associated with formulas and manufacturing recipes, and can be contrasted with discrete manufacturing, which is concerned with discrete units, bills of materials and the assembly of components. Process manufacturing is also referred to as a 'process industry' which is defined as an industry, such as the chemical or petrochemical industry, that is concerned with the processing of bulk resources into other products.
A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate, fly ash, silica fume, slag, and cement. A concrete plant can have a variety of parts and accessories, including: mixers, cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers, cement silos, batch plant controls, and dust collectors.
Industrial Tomography Systems plc, occasionally abbreviated to ITOMS or simply ITS, is a manufacturer of process visualization systems based upon the principles of tomography. Headquartered in Manchester, UK, the company provides instrumentation to a variety of organisations across a range of sectors; including oil refining, chemical manufacturing, nuclear engineering, dairy manufacturing, and research/academia.
Gas blending is the process of mixing gases for a specific purpose where the composition of the resulting mixture is defined, and therefore, controlled. A wide range of applications include scientific and industrial processes, food production and storage and breathing gases.
The cement industry in the United States produced 82.8 million tonnes of cement in 2015, worth US$9.8 billion, and was used to manufacture concrete worth about US$50 billion. The US was the world's third-largest producer of cement, after China and India. The US cement industry includes 99 cement mills in 34 states, plus two plants in Puerto Rico. The industry directly employed 10,000 workers in 2015. Ten percent of the cement used in the United States in 2015 was imported.
Schwing Stetter GmbH, headquartered in Memmingen, Germany, is a manufacturer of concrete mixers and concrete transport systems. With over 600 employees at the Memmingen site, Schwing Stetter is one of the largest employers in the city. In 1982, it was taken over by the company Schwing and integrated into the Group as an independent company. Stetter is currently the world's largest producer of truck mixers.
Taiwan has one of the most efficient recycling programs globally, with a 55% collection rate from households and businesses and a 77% collection rate from industrial waste in 2019. Taiwan’s high recycling rates are unattainable in most countries due to Taiwanese geographical advantages along with efficient waste processing technologies and systems.
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