Cover meter

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A cover meter is an instrument to locate rebars and measure the exact concrete cover. Rebar detectors are less sophisticated devices that can only locate metallic objects below the surface. Due to the cost-effective design, the pulse-induction method is one of the most commonly used solutions. [1]

Contents

Method

The pulse-induction method is based on electromagnetic pulse induction technology to detect rebars. Coils in the probe are periodically charged by current pulses and thus generate a magnetic field. On the surface of any electrically conductive material which is in the magnetic field eddy currents are produced. They induce a magnetic field in opposite directions. The resulting change in voltage can be utilized for the measurement. Rebars that are closer to the probe or of larger size produce a stronger magnetic field.

Modern rebar detectors use different coil arrangements to generate several magnetic fields. Advanced signal processing supports not only the localization of rebars but also the determination of the cover and the estimation of the bar diameter. This method is unaffected by all non conductive materials such as concrete, wood, plastics, bricks, etc. However any kind of conductive materials within the magnetic field will have an influence on the measurement.

Advantages of the pulse induction method:

Disadvantage of the pulse induction method:

Standards

Application

Early diagnosis and analysis of seemingly healthy concrete cover and reinforcement status allows pre-emptive corrosion control measures to reduce unwanted risks to structural safety. [3] Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing, Germany) has developed a sensor equipped robotic system to accelerate the collection of several criteria used for diagnostics. Besides ultrasonic, ground-penetrating radar, concrete resistance, potential field, the eddy current method implemented in the Profometer 5 was used to measure the concrete cover. [4]

See also

Related Research Articles

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Electromagnetic or magnetic induction is the production of an electromotive force across an electrical conductor in a changing magnetic field.

Electromagnet Magnet created with an electric current

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Metal detector Electronic instrument which detects the presence of metal nearby

A metal detector is an instrument that detects the presence of metal nearby. Metal detectors are useful for finding metal inclusions hidden within objects, or metal object buried underground. They often consist of a handheld unit with a sensor probe which can be swept over the ground or other objects. If the sensor comes near a piece of metal this is indicated by a changing tone in earphones, or a needle moving on an indicator. Usually the device gives some indication of distance; the closer the metal is, the higher the tone in the earphone or the higher the needle goes. Another common type are stationary "walk through" metal detectors used at access points in prisons, courthouses, and airports to detect concealed metal weapons on a person's body.

Rebar Steel reinforcement

Rebar, known when massed as reinforcing steel or reinforcement steel, is a steel bar or mesh of steel wires used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and aid the concrete under tension. Concrete is strong under compression, but has weak tensile strength. Rebar significantly increases the tensile strength of the structure. Rebar's surface is often "deformed" with ribs, lugs or indentations to promote a better bond with the concrete and reduce the risk of slippage.

Nondestructive testing Evaluating the properties of a material, component, or system without causing damage

Nondestructive testing (NDT) is any of a wide group of analysis techniques used in science and technology industry to evaluate the properties of a material, component or system without causing damage. The terms nondestructive examination (NDE), nondestructive inspection (NDI), and nondestructive evaluation (NDE) are also commonly used to describe this technology. Because NDT does not permanently alter the article being inspected, it is a highly valuable technique that can save both money and time in product evaluation, troubleshooting, and research. The six most frequently used NDT methods are eddy-current, magnetic-particle, liquid penetrant, radiographic, ultrasonic, and visual testing. NDT is commonly used in forensic engineering, mechanical engineering, petroleum engineering, electrical engineering, civil engineering, systems engineering, aeronautical engineering, medicine, and art. Innovations in the field of nondestructive testing have had a profound impact on medical imaging, including on echocardiography, medical ultrasonography, and digital radiography.

Geophysical survey (archaeology) Non-invasive physical sensing techniques used for archaeological imaging or mapping

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Magnetic particle inspection

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Electromagnetic forming

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Eddy current brake

An eddy current brake, also known as an induction brake, electric brake or electric retarder, is a device used to slow or stop a moving object by dissipating its kinetic energy as heat. Unlike friction brakes, where the drag force that stops the moving object is provided by friction between two surfaces pressed together, the drag force in an eddy current brake is an electromagnetic force between a magnet and a nearby conductive object in relative motion, due to eddy currents induced in the conductor through electromagnetic induction.

Eddy-current testing is one of many electromagnetic testing methods used in nondestructive testing (NDT) making use of electromagnetic induction to detect and characterize surface and sub-surface flaws in conductive materials.

Remote field testing (RFT) is a method of nondestructive testing using low-frequency AC. whose main application is finding defects in steel pipes and tubes. RFT is also referred to as remote field eddy current testing. RFET is sometimes expanded as remote field electromagnetic technique, although a magnetic, rather than electromagnetic field is used. An RFT probe is moved down the inside of a pipe and is able to detect inside and outside defects with approximately equal sensitivity. Although RFT works in nonferromagnetic materials such as copper and brass, its sister technology eddy-current testing is preferred.

An inductive sensor is a device that uses the principle of electromagnetic induction to detect or measure objects. An inductor develops a magnetic field when a current flows through it; alternatively, a current will flow through a circuit containing an inductor when the magnetic field through it changes. This effect can be used to detect metallic objects that interact with a magnetic field. Non-metallic substances such as liquids or some kinds of dirt do not interact with the magnetic field, so an inductive sensor can operate in wet or dirty conditions.

Transient electromagnetics,, is a geophysical exploration technique in which electric and magnetic fields are induced by transient pulses of electric current and the subsequent decay response measured. TEM / TDEM methods are generally able to determine subsurface electrical properties, but are also sensitive to subsurface magnetic properties in applications like UXO detection and characterization. TEM/TDEM surveys are a very common surface EM technique for mineral exploration, groundwater exploration, and for environmental mapping, used throughout the world in both onshore and offshore applications.

Electromagnetic acoustic transducer

Electromagnetic acoustic transducer (EMAT) is a transducer for non-contact acoustic wave generation and reception in conducting materials. Its effect is based on electromagnetic mechanisms, which do not need direct coupling with the surface of the material. Due to this couplant-free feature, EMATs are particularly useful in harsh, i.e., hot, cold, clean, or dry environments. EMATs are suitable to generate all kinds of waves in metallic and/or magnetostrictive materials. Depending on the design and orientation of coils and magnets, shear horizontal (SH) bulk wave mode, surface wave, plate waves such as SH and Lamb waves, and all sorts of other bulk and guided-wave modes can be excited. After decades of research and development, EMAT has found its applications in many industries such as primary metal manufacturing and processing, automotive, railroad, pipeline, boiler and pressure vessel industries, in which they are typically used for nondestructive testing (NDT) of metallic structures.

Alternating current field measurement (ACFM) is an electromagnetic technique for non-destructive testing detection and sizing of surface breaking discontinuities. It was derived from the methods used in eddy-current testing and works on all metals, ferrous or non-ferrous. Since it doesn't require direct electrical contact with the surface it can work through thin coatings such as paint. This practice is intended for use on welds in any metallic material.

Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual components of a composite material. Its usage is common for large, unusually shaped, or delicate parts that would be difficult to weld through other methods.

References

  1. Tse, P.W.; Mathew, J.; Wong, K.; Lam, R.; Ko, C.N. (2014). Engineering Asset Management - Systems, Professional Practices and Certification: Proceedings of the 8th World Congress on Engineering Asset Management (WCEAM 2013) & the 3rd International Conference on Utility Management & Safety (ICUMAS). Lecture Notes in Mechanical Engineering. Springer International Publishing. p. 852. ISBN   978-3-319-09507-3 . Retrieved 2022-05-02.
  2. L. Fernández Luco (2005) "Non-destructive evaluation of the concrete cover: Comparative test – Part II: Comparative test of covermeters, Materials and Structures", v.38, n.284.
  3. Deutscher Beton- und Bautechnik-Verein e.V., "Betondeckung und Bewehrung", (2002).
  4. "BETOSCAN-Robot controlled non-destructive diagnosis of reinforced concrete decks", NDTCE'09, Non-destructive Testing in Civil Engineering Nantes, France, (2009).