Forest Products Laboratory

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USDA Forest Products Laboratory
Forestservice-shield.svg
Logo of the US Forest Service.
Agency overview
FormedJune 4, 1910
Jurisdiction Federal Government of the United States
Headquarters1 Gifford Pinchot Drive, Madison, WI 53726
Agency executive
  • Dr. Cynthia West, Director
Parent agency US Department of Agriculture United States Forest Service
Website www.fpl.fs.usda.gov @fsWoodLab

The Forest Products Laboratory (FPL) is the national research laboratory of the United States Forest Service, which is part of USDA. Since its opening in 1910, the FPL has provided scientific research on wood, wood products and their commercial uses in partnership with academia, industry, tribal, state, local and other government agencies. [1] The laboratory is headquartered in Madison, Wisconsin. The focus of the Forest Products Laboratory is to promote healthy forests and forest-based economies through the efficient, sustainable use of the Nation's wood resources. [2]

Contents

History

By the late 1800s, awareness was growing that timber resources were finite and careful use could extend them. In 1887 B.E. Fernow, chief of the Division of Forestry in the Department of Agriculture reported:

The properties upon which the use of wood, its technology, are based, should be well known to the forest manager if he wishes to produce a crop of given quality useful for definite purposes. Our ignorance of this direction has been most fruitful in fostering a wasteful use of our natural forests, and the same ignorance misleads even the forest planter of today in choosing the timber he plants and the locality to which he adapts it. How the Black Walnut has been sacrificed for fence material, how the valuable Chestnut Oak has rotted in the forests unused, how the Hemlock has been despised and passed by when it might have been successfully used to lengthen the duration of White Pine supplies, how timbers are now used in unnecessarily large sizes and applied to uses for which they are not adapted, while other timbers are neglected for uses for which they are adapted --- all these unfortunate misapplications are or have been due to lack of knowledge of the technological properties of our timbers. [3]

Between 1890 and 1910 research into timber management and reforestation was scattered across various U.S. universities. Research into the mechanical properties of various woods was done at Purdue and universities in Washington, California, Oregon and Colorado. Yale hosted studies on preservation and kiln drying. An experimental pulp mill was at Boston, along with studies of wood chemistry and preservation. [3]

The old Forest Products Laboratory (1910) on the University of Wisconsin-Madison campus, at 1509 University Avenue, is also listed on the National Register of Historic Places. Old U.S. Forest Products Lab.jpg
The old Forest Products Laboratory (1910) on the University of Wisconsin-Madison campus, at 1509 University Avenue, is also listed on the National Register of Historic Places.

The Forest Products Laboratory was conceived of in 1907 by McGarvey Cline, chief of the U.S. Forest Service Office of Wood Utilization. Cline saw the need for a centralized research facility in order to improve coordination among regional research centers. Along with Forest Service Chief Gifford Pinchot, Cline selected the University of Wisconsin campus as the site for this new laboratory because Madison had good access to rail lines, was close to timber resources, and the UW had a good reputation for scientific research. [3]

In 1910 the Forest Products building at 1509 University Avenue (now Materials Science and Engineering Building) was completed, housing 45 researchers in eight divisions: Timber Physics, Timber Testing, Pulp and Paper, Wood Preservation, Wood Chemistry, Wood Distillation, Wood Engineering, and Pathology. [3] Raphael Zon's advocacy of research led to the organization of the first Federal Forest Experiment Stations and the Forest Products Laboratory under the Branch of Research, which was formed in 1915. [4] [5]

The new Laboratory location, illustrated between the 1930s and 40s Forest Products Building, U.S. Government, taken from the Lake Drive, Madison, Wisconsin (63064).jpg
The new Laboratory location, illustrated between the 1930s and 40s

The lab's work grew and in 1919 there was already a proposal for a new facility. It was finally funded in 1928. The UW provided 10 acres (4.0 ha) on the west end of campus and the Forest Service built the new lab in 1931 and 1932. The building was designed by Holabird and Root of Chicago in International Style, reflected in the absence of ornament, the ribbon windows, and the corner windows. The building's footprint is U-shaped, with the central block six stories tall. Inside, the lobby floor is terrazzo and the doors and wood trim are stained and varnished American Walnut. The second floor is trimmed in white and red oak, the third in chestnut, the fourth in clear birch, and the fifth in redgum. Low annexes were added to the main lab building in 1935 and in the 1950s, and various detached outbuildings have been added over the years, like the 1934 Fire Test Building. [3]

Results of strength tests for different designs of a DeHaviland wing rib during World War I. "Strength tests on DH-4 airplane wing ribs Project-L-225-2" from- Forest Products Laboratory for Research Work during the war. Illustrating the development in designing a wing rib for De Haviland airplane - NARA - 17341228 (cropped).jpg
Results of strength tests for different designs of a DeHaviland wing rib during World War I.

Research at the FPL has improved quality of life for nearly every American by facilitating breakthroughs in housing, packaging, recycling, and conservation of forest resources. [6] Specifically, researchers at the FPL developed particle board, glued laminated wood, the laminated arch, pulp paper processes, and fiberboard boxes, and wood crates. [7] The FPL has also made numerous important contributions to the country during its history, including crucial research for the armed forces during times of war. [6]

Overview

The mission of the Forest Products Laboratory is to identify and conduct innovative wood and fiber utilization research that contributes to conservation and productivity of the forest resource, thereby sustaining forests, the economy, and quality of life. The FPL is organized into seven primary Research Work Units. These units utilize the testing resources of several laboratories and informational repositories located within numerous FPL campus facilities. Five primary Areas of Focus are the center of all FPL research. Collaboration on this research takes place with various other Federal agencies; state, local, and tribal governments; private industry and academic institutions.

Research Emphasis Areas

Research Work Units

Laboratory Units

Resources & Technical Assistance

Research & Testing Facilities

Centennial Research Facility

The USDA Forest Products Laboratory's Centennial Research Facility in Madison, Wisconsin. CRF rendering02.tif
The USDA Forest Products Laboratory's Centennial Research Facility in Madison, Wisconsin.

The most advanced large-scale addition to the FPL in over 70 years is the new Centennial Research Facility (CRF), a 87,000-square-foot (8,100 m2) multi-use laboratory. This facility was built to meet qualifications for Silver certification by the Leadership in Energy and Environmental Design (LEED) rating system developed by the U.S. Green Building Council. As such, the CRF was designed and built using strategies to improve performance across the most important efficiency metrics: energy savings, water usage, greenhouse gas emissions reduction, improved indoor environmental quality, and stewardship of resources including sensitivity to their impacts. CRF researchers in engineering mechanics can test the strength of full-scale structures while durability researchers put wood products to the test in a rather punishing weather simulation chamber. Modern preservation testing equipment will replace the older vessels previously used, while an efficient and manufacturing-friendly floor plan will help advance research in wood- and bio-based composites. [12]

Research Demonstration House and Carriage House

FPL has constructed two full-scale structures, the Research Demonstration House and Carriage House, for research and educational activities. Both of these structures allow researchers to conduct housing-related studies in a real-world setting, which can significantly extend knowledge obtained in a laboratory environment. These structures are a result of collaboration through the Advanced Housing Research Center, [13] established by FPL in 2000, which includes a wide range of partners from both the public and privates sectors working to improve housing technologies.

Fire Test Lab

The fire testing facility at FPL is key to developing safe, durable building products. The current facility is equipped to perform standardized tests for flame retardancy and fire resistance. Plans for construction of a new fire test facility are underway, and current capabilities will be enhanced by enabling simulation of actual fire scenarios on a larger scale. The new facility will allow researchers to better address wildland fire threats to structures and development of performance-based building codes.

Pulp & Paper Plant

FPL's fiber processing pilot plant is equipped to replicate industrial pulping and papermaking processes on a pilot scale. With capabilities in chip production, pulping, paper and fiberboard production, and even recycling, researchers can test new methods and evaluate their effectiveness on equipment similar to that used by commercial manufacturers.

Nanocellulose Pilot Plant

In August, 2012, the FPL unveiled a $1.7 million production facility for renewable, forest-based nanomaterials. This facility is the first of its kind in the United States and one that positions the laboratory as the country's leading producer of nanocellulose materials. Nanocellulose is simply wood fiber broken down to the nanoscale. For perspective, a nanometer is roughly one-millionth the thickness of an American dime. Materials at this minute scale have unique properties; nanocellulose-based materials can be stronger than Kevlar fiber and provide high strength properties with low weight. Applications for nanocellulose materials, for example, include use in lightweight armor and ballistic glass. Companies in the automotive, aerospace, electronics, consumer products, and medical device industries also see high potential for these innovative materials in a wide variety of applications.

The facility will support an emerging market for wood-derived renewable nanomaterials, helping to spur forest-based job growth and contribute an estimated $600 billion to the American economy by 2020. The U.S. and other nations will see numerous benefits from the commercialization of wood-derived cellulosic nanomaterials. Development and commercialization of new lightweight, high-performance wood-derived products can help reduce fossil fuel consumption and greenhouse gas emissions while increasing the potential for rural manufacturing opportunities, including the creation of many new high-paying jobs. The Forest Product Lab's new facility will aid in the commercialization of these materials by providing researchers and early adopters of the technology with working quantities of forest-based nanomaterials.

Related Research Articles

<span class="mw-page-title-main">Wood</span> Fibrous material from trees or other plants

Wood is a structural tissue found in the stems and roots of trees and other woody plants. It is an organic material – a natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or more broadly to include the same type of tissue elsewhere, such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, woodchips, or fiber.

<span class="mw-page-title-main">Lumber</span> Wood that has been processed into beams and planks

Lumber is wood that has been processed into uniform and useful sizes, including beams and planks or boards. Lumber is mainly used for construction framing, as well as finishing. Lumber has many uses beyond home building. Lumber is sometimes referred to as timber in the United Kingdom, Europe, Australia, and New Zealand, while in other parts of the world the term timber refers specifically to unprocessed wood fiber, such as cut logs or standing trees that have yet to be cut.

<span class="mw-page-title-main">Engineered wood</span> Range of derivative wood products engineered for uniform and predictable structural performance

Engineered wood, also called mass timber, composite wood, human-made wood, or manufactured board, includes a range of derivative wood products which are manufactured by binding or fixing the strands, particles, fibres, or veneers or boards of wood, together with adhesives, or other methods of fixation to form composite material. The panels vary in size but can range upwards of 64 by 8 feet and in the case of cross-laminated timber (CLT) can be of any thickness from a few inches to 16 inches (410 mm) or more. These products are engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products. The products can be used for joists and beams that replace steel in many building projects. The term mass timber describes a group of building materials that can replace concrete assemblies.

<span class="mw-page-title-main">Building material</span> Material which is used for construction purposes

Building material is material used for construction. Many naturally occurring substances, such as clay, rocks, sand, wood, and even twigs and leaves, have been used to construct buildings. Apart from naturally occurring materials, many man-made products are in use, some more and some less synthetic. The manufacturing of building materials is an established industry in many countries and the use of these materials is typically segmented into specific specialty trades, such as carpentry, insulation, plumbing, and roofing work. They provide the make-up of habitats and structures including homes.

<span class="mw-page-title-main">Structural insulated panel</span>

A structural insulated panel, or structural insulating panel, (SIP), is a form of sandwich panel used in the construction industry.

<span class="mw-page-title-main">Glued laminated timber</span> Building material

Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional lumber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed laminating stock or lamstock.

Cellulosic ethanol is ethanol produced from cellulose rather than from the plant's seeds or fruit. It can be produced from grasses, wood, algae, or other plants. It is generally discussed for use as a biofuel. The carbon dioxide that plants absorb as they grow offsets some of the carbon dioxide emitted when ethanol made from them is burned, so cellulosic ethanol fuel has the potential to have a lower carbon footprint than fossil fuels.

Fiber-reinforced concrete or fibre-reinforced concrete (FRC) is concrete containing fibrous material which increases its structural integrity. It contains short discrete fibers that are uniformly distributed and randomly oriented. Fibers include steel fibers, glass fibers, synthetic fibers and natural fibers – each of which lend varying properties to the concrete. In addition, the character of fiber-reinforced concrete changes with varying concretes, fiber materials, geometries, distribution, orientation, and densities.

<span class="mw-page-title-main">Parallel-strand lumber</span> Form of engineered wood

Parallel-strand lumber (PSL) is a form of engineered wood made from parallel wood strands bonded together with adhesive. It is used for beams, headers, columns, and posts, among other uses. The strands in PSL are clipped veneer elements having a least dimension of not more than 14 inch (6.4 mm) and an average length of at least 300 times this least dimension. It is a member of the structural composite lumber (SCL) family of engineered wood products.

<span class="mw-page-title-main">Cross-laminated timber</span> Wood panel product made from solid-sawn lumber

Cross-laminated timber (CLT) is a subcategory of engineered wood with panel product made from gluing together at least three layers of solid-sawn lumber. Each layer of boards is usually oriented perpendicular to adjacent layers and glued on the wide faces of each board, usually in a symmetric way so that the outer layers have the same orientation. An odd number of layers is most common, but there are configurations with even numbers as well. Regular timber is an anisotropic material, meaning that the physical properties change depending on the direction at which the force is applied. By gluing layers of wood at right angles, the panel is able to achieve better structural rigidity in both directions. It is similar to plywood but with distinctively thicker laminations.

<span class="mw-page-title-main">Cellulose fiber</span> Fibers made with ethers or esters of cellulose

Cellulose fibers are fibers made with ethers or esters of cellulose, which can be obtained from the bark, wood or leaves of plants, or from other plant-based material. In addition to cellulose, the fibers may also contain hemicellulose and lignin, with different percentages of these components altering the mechanical properties of the fibers.

Carbon fiber-reinforced polymers, carbon-fibre-reinforced polymers, carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic, also known as carbon fiber, carbon composite, or just carbon, are extremely strong and light fiber-reinforced plastics that contain carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and stiffness (rigidity) are required, such as aerospace, superstructures of ships, automotive, civil engineering, sports equipment, and an increasing number of consumer and technical applications.

Bioproducts or bio-based products are materials, chemicals and energy derived from renewable biological material.

<span class="mw-page-title-main">Nanocellulose</span> Material composed of nanosized cellulose fibrils

Nanocellulose is a term referring to nano-structured cellulose. This may be either cellulose nanocrystal, cellulose nanofibers (CNF) also called nanofibrillated cellulose (NFC), or bacterial nanocellulose, which refers to nano-structured cellulose produced by bacteria.

Impregnation resins are slightly viscous, organic liquids that are used in the forest products industry for wood modification. They typically contain formaldehyde and are composed of dimers and trimers of the main molecule. These can become polymer solutions upon curing inside of a wood substrate, imparting stabilizing properties. Impregnation of these resins involves a vacuum chamber procedure that completely disperses the resin into the wood. Once inside of the wood, the resin can diffuse into the cell wall and enhance the physical strength of the wood even further.

<span class="mw-page-title-main">Wood science</span> The scientific discipline of wood

Wood science is the scientific field which predominantly studies and investigates elements associated with the formation, composition and macro- and microstructure of wood. It additionally delves into the biological, chemical, physical, and mechanical properties and characteristics of wood, as a natural lignocellulosic material.

Curran is a microcrystalline nanocellulose fibre derived from the pulp of root vegetables. It was developed by Scottish scientists David Hepworth and Eric Whale, with funding from the Scottish Government. The sources of root vegetable pulp used to manufacture Curran include carrots, sugar beets, and turnips. It is named after curran, the Scottish Gaelic word for "carrot". The material was developed as a potential substitute for carbon fibre and is often used in polymer composites. It has numerous industrial and technological applications, especially for the production of paints and sporting equipment.

The Automobili Lamborghini Advanced Composite Structures Laboratory (ACSL), commonly referred to as the Lamborghini Lab, was a research and development facility based in Seattle, Washington from 2007 to 2018, which focused on the development of carbon fiber composite technologies for Automobili Lamborghini S.p.A. The ACSL also designed and developed carbon fiber products for other organizations in other industries. The hallmark technology pioneered by the Lamborghini Lab is the forged composite technology.

<span class="mw-page-title-main">Paolo Feraboli</span> Italian inventor and businessman (born 1976)

Paolo Feraboli is a carbon fiber technology inventor and businessman. He is the founder and CTO of Gemini Composites, LLC, a wholly owned subsidiary of Mitsubishi Chemical Carbon Fiber and Composites, and founder and former Director of the Automobili Lamborghini Advanced Composite Structures Laboratory (ACSL). He is known for having invented the Forged Composite technology, and his contributions to the Lamborghini Sesto Elemento and Aventador programs.

<span class="mw-page-title-main">Carbon12</span> Mixed-use in Oregon, United States

Carbon12 is a wooden building in Portland, Oregon's Eliot neighborhood, in the United States. The eight-story structure built with Oregon-made cross-laminated timber (CLT) became the tallest wood building in the United States upon its completion.

References

  1. "Find Local Contractors - Home Remodeling Contractors on Ecnext". goliath.ecnext.com.
  2. "The Federally Funded Laboratory Conducting Experiments on All Things Wooden". January 12, 2017 via Slate.
  3. 1 2 3 4 5 E. Gail Throop; Joyce McKay (January 31, 1994), National Register of Historic Places Registration Form: Forest Products Laboratory, National Park Service , retrieved May 27, 2022 With eight photos.
  4. "December 1, 1874: A [Red] Star is Born". December 1, 2008.
  5. "FSEEE". Archived from the original on April 2, 2012. Retrieved September 10, 2011.
  6. 1 2 Risbrudt, C.D., Ross, R.J., Blankenburg, J.J., Nelson, C.A. (2007). Forest Products Laboratory: Supporting the Nation's Armed Forces with valuable wood research for 90 years. Forest Products Journal, Vol. 57(1&2), pp. 6-14.
  7. "Forest Products Laboratory". Wisconsin Historical Society. Retrieved May 31, 2022.
  8. "Forest Products Laboratory - USDA Forest Service". www.fpl.fs.fed.us.
  9. "Forest Products Laboratory - USDA Forest Service". www.fpl.fs.fed.us.
  10. "Forest Products Laboratory - USDA Forest Service". Archived from the original on May 28, 2010. Retrieved July 8, 2010.
  11. "Forest Products Laboratory - USDA Forest Service". www.fpl.fs.fed.us.
  12. Forest Products Journal, October, 2009, A Century of Research Working for You. Vol. 59(10) pp. 6-20.
  13. "Forest Products Laboratory - USDA Forest Service". www.fpl.fs.fed.us.

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