MAN Energy Solutions

Last updated
MAN Energy Solutions SE
Formerly
  • MAN Diesel & Turbo SE
Company type Subsidiary (Societas Europaea)
Industry Manufacturing, automotive industry, marine engineering
Predecessor MAN Diesel
and MAN Turbo
Founded2010
Headquarters Augsburg, Bavaria, Germany
Products reactors, compressors, diesel and other engines, turbomachinery
Revenue3.4 billion EUR (2013) [1]
Number of employees
14,413 (2013) [1]
Parent Volkswagen Group
Website www.man-es.com

MAN Energy Solutions SE is a German multinational company based in Augsburg that produces large-bore gas and diesel engines and also turbomachinery for marine, rail and stationary applications, as locomotive and marine propulsion systems, power plant applications, and turbochargers. The company was formed in 2010 from the merger of MAN Diesel and MAN Turbo. [2] MAN Energy Solutions is a subsidiary of the German carmaker Volkswagen Group.

Contents

The Danish part of the company was formed out of the Burmeister & Wain ship engine design and building company, and the marketing name for the largest two-stroke engines still has "B&W" in it.

MAN Energy Solutions designs two-stroke and four-stroke engines that are manufactured both by the company and by its licensees. The engines have power outputs ranging from 450 kW to 87 MW. The company also designs and manufactures gas turbines of up to 50 MW, steam turbines of up to 150 MW and compressors with volume flows of up to 1.5 million m3/h and pressures of up to 1,000 bar. The product range is rounded off by turbochargers, CP propellers, gas engines and chemical reactors. The product range of MAN Energy Solutions includes complete marine propulsion systems, turbomachinery units for the oil & gas as well as the process industries and turnkey power plants. Customers receive worldwide after-sales services marketed under the "MAN PrimeServ" brand. The company employs around 14,413 staff (2013) at more than 100 international sites, primarily in Germany, Denmark, France, Switzerland, the Czech Republic, Italy, India, China and U.A.E. MAN Energy Solutions is a company of the Power Engineering business area of the Volkswagen Group.

MAN Diesel & Turbo view from Lueginslandbastion MAN1.jpg
MAN Diesel & Turbo view from Lueginslandbastion

Products

Marine Engines

MAN marine engine Schiffsmotor MAN.JPG
MAN marine engine

Two-stroke engines are developed at the company's base in Copenhagen, Denmark, and have a range of outputs from 2 MW to 90 MW. In view of their size, the engines are manufactured by international licensees in the immediate vicinity of dockyards. The engines propel large container vessels, freighters and oil tankers. Low-speed diesel engines do not require a transmission system because they are directly connected to the propellers by drive shafts.

MAN Energy Solutions also offers medium-speed four-stroke engines that cover a performance range from 450 kW to 21,600 kW and can be operated using liquid or gaseous fuel. Medium-speed engines are deployed to propel all types of merchant vessels, but are also used in passenger ships thanks to their compact nature and their amenability to flexible mounting.

As well as cruise liners, other areas of use for medium-speed engines include specialist vessels such as tugs, dredgers or cable-laying ships. Smaller medium-speed four-stroke engines are also used in high-speed ferries and naval vessels.

Turbocharger

MAN Energy Solutions builds exhaust-gas turbochargers using single-stage radial and axial turbines to create high charging pressures. The performance spectrum of these chargers, which are used both in two-stroke and four-stroke marine engines and in stationary systems, ranges from around 300 kW to 30,000 kW of engine power.

Power Plants

In the stationary sector, MAN diesel engines are primarily used for power plants and emergency power supplies. MAN Energy Solutions products range from small emergency power generators to turnkey power plants with outputs of up to 400 MW. The range of stationary systems comprises four-stroke engines with a unit output of 450 kW to 21,600 kW. MAN diesel engines are operated using heavy fuel oil, diesel, gas or renewable fuels such as Jatropha oil, animal fat or recycled vegetable oils. Under the brand MAN Power Management, the firm supplies integrated solutions[ buzzword ] for the management, operation and maintenance of diesel-fueled power plants.

Turbomachinery

MAN steam turbine SteamTurbine.jpg
MAN steam turbine

For industrial processes, including the production of fertilizers, iron and steel, as well as for petrochemical-manufacturing applications, MAN Energy Solutions develops and produces a variety of compressors, as well as steam and gas turbines for power generation. Furthermore, the company offers gas-compression systems for the oil and gas industry (Upstream, Midstream and Downstream). This includes hermetically sealed compressors using magnetic bearings as well as high-pressure barrel compressors, with exit pressures ranging from 300 to 1,000 bar.

MAN Energy Solutions also produces isothermal compressors for use in the production of industrial gases. These are supplied for standard industrial applications such as in the manufacture of specialty chemicals and metal products. Other applications include the handling of bulk carbon dioxide and the production of bulk quantities of oxygen and nitrogen.

Production Locations are based in Oberhausen, Berlin, Hamburg, Zürich (Switzerland), South Africa and Schio (Italy).

Gas Turbines

  • MGT-6000 up to 7 MW, 1S single shaft 6.63 MW, 2S twin shaft 6.9 MW
  • THM 9 - 13 MW, THM1304
  • THM 3401, MGT6100, MGT6200

Steam Turbines

  • MST050
  • MST080

Chemical reactors and apparatus

In Deggendorf (Germany) MAN Energy Solutions produces Tubular Reactor Systems for the Chemical and Petrochemical Industries and research organisations under the brand DWE Reactors.

Related Research Articles

<span class="mw-page-title-main">Turbocharger</span> Exhaust-powered forced-induction device for engines

In an internal combustion engine, a turbocharger is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake air, forcing more air into the engine in order to produce more power for a given displacement.

<span class="mw-page-title-main">Gas turbine</span> Type of internal and continuous combustion engine

A gas turbine, gas turbine engine, or also known by its old name internal combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part and are, in the direction of flow:

<span class="mw-page-title-main">Roots blower</span> A positive displacement lobe pump

The Roots blower is a positive displacement lobe pump which operates by pumping a fluid with a pair of meshing lobes resembling a set of stretched gears. Fluid is trapped in pockets surrounding the lobes and carried from the intake side to the exhaust.

<span class="mw-page-title-main">Centrifugal compressor</span> Sub-class of dynamic axisymmetric work-absorbing turbomachinery

Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery.

<span class="mw-page-title-main">Brayton cycle</span> Thermodynamic cycle

The Brayton cycle, also known as the Joule cycle, is a thermodynamic cycle that describes the operation of certain heat engines that have air or some other gas as their working fluid. It is characterized by isentropic compression and expansion, and isobaric heat addition and rejection, though practical engines have adiabatic rather than isentropic steps.

<span class="mw-page-title-main">Compressor</span> Machine to increase pressure of gas by reducing its volume

A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor.

A microturbine (MT) is a small gas turbine with similar cycles and components to a heavy gas turbine. The MT power-to-weight ratio is better than a heavy gas turbine because the reduction of turbine diameters causes an increase in shaft rotational speed. Heavy gas turbine generators are too large and too expensive for distributed power applications, so MTs are developed for small-scale power like electrical power generation alone or as combined cooling, heating, and power (CCHP) systems. The MT are 25 to 500 kW (34 to 671 hp) gas turbines evolved from piston engine turbochargers, aircraft auxiliary power units (APU) or small jet engines, the size of a refrigerator. Early turbines of 30–70 kW (40–94 hp) grew to 200–250 kW (270–340 hp).

<span class="mw-page-title-main">Wärtsilä</span> Finnish energy and marine technology company

Wärtsilä Oyj Abp, trading internationally as Wärtsilä Corporation, is a Finnish company which manufactures and services power sources and other equipment in the marine and energy markets. The core products of Wärtsilä include technologies for the energy sector, including gas, multi-fuel, liquid fuel and biofuel power plants and energy storage systems; and technologies for the marine sector, including cruise ships, ferries, fishing vessels, merchant ships, navy ships, special vessels, tugs, yachts and offshore vessels. Ship design capabilities include ferries, tugs, and vessels for the fishing, merchant, offshore and special segments. Services offerings include online services, underwater services, turbocharger services, and also services for the marine, energy, and oil and gas markets. At the end of December 2022, the company employed 17,500 workers.

<span class="mw-page-title-main">Turbomachinery</span> Machine for exchanging energy with a fluid

Turbomachinery, in mechanical engineering, describes machines that transfer energy between a rotor and a fluid, including both turbines and compressors. While a turbine transfers energy from a fluid to a rotor, a compressor transfers energy from a rotor to a fluid. It is an important application of fluid mechanics.

A compressor map is a chart which shows the performance of a turbomachinery compressor. This type of compressor is used in gas turbine engines, for supercharging reciprocating engines and for industrial processes, where it is known as a dynamic compressor. A map is created from compressor rig test results or predicted by a special computer program. Alternatively the map of a similar compressor can be suitably scaled. This article is an overview of compressor maps and their different applications and also has detailed explanations of maps for a fan and intermediate and high-pressure compressors from a three-shaft aero-engine as specific examples.

<span class="mw-page-title-main">Gas engine</span> Internal combustion engine powered by gaseous fuel

A gas engine is an internal combustion engine that runs on a fuel gas, such as coal gas, producer gas, biogas, landfill gas, natural gas or hydrogen. In the United Kingdom and British English-speaking countries, the term is unambiguous. In the United States, due to the widespread use of "gas" as an abbreviation for gasoline (petrol), such an engine is sometimes called by a clarifying term, such as gaseous-fueled engine or natural gas engine.

<span class="mw-page-title-main">SEMT Pielstick</span> Rolling stock manufacturer

SEMT Pielstick was a French company that designed and built large diesel engines. Its full name was Société d’Etudes des Machines Thermiques.

<span class="mw-page-title-main">EMD 567</span> Reciprocating internal combustion engine

The EMD 567 is a line of large medium-speed diesel engines built by General Motors' Electro-Motive Division. This engine, which succeeded Winton's 201A, was used in EMD's locomotives from 1938 until its replacement in 1966 by the EMD 645. It has a bore of 8+12 in (216 mm), a stroke of 10 in (254 mm) and a displacement of 567 cu in (9.29 L) per cylinder. Like the Winton 201A, the EMD 645 and the EMD 710, the EMD 567 is a two-stroke engine.

<span class="mw-page-title-main">Rotary-screw compressor</span> Gas compressor using a rotary positive-displacement mechanism

A rotary-screw compressor is a type of gas compressor, such as an air compressor, that uses a rotary-type positive-displacement mechanism. These compressors are common in industrial applications and replace more traditional piston compressors where larger volumes of compressed gas are needed, e.g. for large refrigeration cycles such as chillers, or for compressed air systems to operate air-driven tools such as jackhammers and impact wrenches. For smaller rotor sizes the inherent leakage in the rotors becomes much more significant, leading to this type of mechanism being less suitable for smaller compressors than piston compressors.

<span class="mw-page-title-main">Turbo-diesel</span> Diesel engine with a turbocharger

The term turbo-diesel, also written as turbodiesel and turbo diesel, refers to any diesel engine equipped with a turbocharger. As with other engine types, turbocharging a diesel engine can significantly increase its efficiency and power output, especially when used in combination with an intercooler.

<span class="mw-page-title-main">EMD 710</span> Train diesel engine

The EMD 710 is a line of diesel engines built by Electro-Motive Diesel. The 710 series replaced the earlier EMD 645 series when the 645F series proved to be unreliable in the early 1980s 50-series locomotives which featured a maximum engine speed of 950 rpm. The EMD 710 is a relatively large medium-speed two-stroke diesel engine that has 710 cubic inches displacement per cylinder, and a maximum engine speed of 900 rpm.

<span class="mw-page-title-main">Elliott Company</span>

Elliott Company designs, manufactures, installs, and services turbo-machinery for prime movers and rotating machinery. Headquartered in Jeannette, Pennsylvania, Elliott Company is a wholly owned subsidiary of the Japan-based Ebara Corporation, and is a unit of Elliott Group, Ebara Corporation's worldwide turbomachinery business. Elliott Group employs more than 2000 employees worldwide at 32 locations, with approximately 900 in Jeannette.

<span class="mw-page-title-main">Two-stroke diesel engine</span> Engine type

A two-stroke diesel engine is a diesel engine that uses compression ignition in a two-stroke combustion cycle. It was invented by Hugo Güldner in 1899.

<span class="mw-page-title-main">Garrett AiResearch</span> Former American manufacturer of aircraft engines

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch. In 1964, Garrett AiResearch merged with Signal Oil & Gas, to form a company renamed in 1968 to Signal Companies. In 1985, it merged with Allied Corporation, forming AlliedSignal. In 1999 AlliedSignal acquired Honeywell and adopted the Honeywell name.

<span class="mw-page-title-main">Internal combustion engine</span> Engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber

An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.

References

  1. 1 2 "MAN Diesel & Turbo | MAN SE". www.corporate.man.eu. Archived from the original on 2015-09-23. Retrieved 2015-11-01.
  2. "MAN SE: Pressemitteilungen". Man.eu. Retrieved 2010-04-04.