In metalworking and jewelry making, casting is a process in which a liquid metal is delivered into a mold that contains a negative impression of the intended shape. The metal is poured into the mold through a hollow channel called a sprue. The metal and mold are then cooled, and the metal part is extracted. Casting is most often used for making complex shapes that would be difficult or uneconomical to make by other methods.
Heat treating is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching. Although the term heat treatment applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding.
STS-50 was a NASA Space Shuttle mission, the 12th mission of the Columbia orbiter. Columbia landed at Kennedy Space Center for the first time ever due to bad weather at Edwards Air Force Base caused by the remnants of Hurricane Darby.
STS-62 was a Space Shuttle program mission flown aboard Space ShuttleColumbia. The primary payloads were the USMP-02 microgravity experiments package and the OAST-2 engineering and technology payload, both in the orbiter's cargo bay. The two-week mission also featured a number of biomedical experiments focusing on the effects of long duration spaceflight. The landing was chronicled by the 1994 Discovery Channel special about the Space Shuttle program and served as the show's opening. A C.F. Martin backpacker guitar was also flown aboard Columbia during the mission.
STS-65 was a Space Shuttle program mission of Columbia launched from Kennedy Space Center, Florida, 8 July 1994. The flight carried a crew of 7 and was commanded by Robert D. Cabana who would go on later to lead the Kennedy Space Center. STS-65 was an international science mission that carried the International Microgravity Laboratory (IML-2) on an 15-day mission. Columbia returned to the Kennedy Space Center on 23 July 1994.
STS-83 was a NASA Space Shuttle mission flown by Columbia. It was a science research mission that achieved orbit successfully, but the planned duration was a failure due to a technical problem with a fuel cell that resulted in the abort of the 15 day duration. Columbia returned to Earth just shy of four days. The mission was re-flown as STS-94 with the same crew later that year.
STS-94 was a mission of the United States Space Shuttle Columbia, launched on 1 July 1997.
STS-87 was a Space Shuttle mission launched from Launch Complex 39B of the Kennedy Space Center on 19 November 1997. It was the 88th flight of the Space Shuttle and the 24th flight of Columbia. The mission goals were to conduct experiments using the United States Microgravity Payload (USMP-4), conduct two EVAs, and deploy the SPARTAN-201 experiment. This mission marked the first time an EVA was performed from Columbia. EVAs from Columbia were originally planned for STS-5 in 1982 and STS-80 in 1996, but were canceled due to spacesuit and airlock problems, respectively. It also marked the first EVA conducted by a Japanese astronaut, Takao Doi.
In physics and materials science, a drop tower or drop tube is a structure used to produce a controlled period of weightlessness for an object under study. Air bags, polystyrene pellets, and magnetic or mechanical brakes are sometimes used to arrest the fall of the experimental payload. In other cases, high-speed impact with a substrate at the bottom of the tower is an intentional part of the experimental protocol.
Space manufacturing or In-space manufacturing is the fabrication, assembly or integration of tangible goods beyond Earth's atmosphere, involving the transformation of raw or recycled materials into components, products, or infrastructure in space, where the manufacturing process is executed either by humans or automated systems by taking advantage of the unique characteristics of space. Synonyms of Space/In-space manufacturing are In-orbit manufacturing, Off-Earth manufacturing, Space-based manufacturing, Orbital manufacturing, In-situ manufacturing, In-space fabrication, In-space production, etc.
A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals processed are aluminum and cast iron. However, other metals, such as bronze, brass, steel, magnesium, and zinc, are also used to produce castings in foundries. In this process, parts of desired shapes and sizes can be formed.
In metallurgy and materials science, annealing is a heat treatment that alters the physical and sometimes chemical properties of a material to increase its ductility and reduce its hardness, making it more workable. It involves heating a material above its recrystallization temperature, maintaining a suitable temperature for an appropriate amount of time and then cooling.
Spray forming, also known as spray casting, spray deposition and in-situ compaction, is a method of casting near net shape metal components with homogeneous microstructures via the deposition of semi-solid sprayed droplets onto a shaped substrate. In spray forming an alloy is melted, normally in an induction furnace, then the molten metal is slowly poured through a conical tundish into a small-bore ceramic nozzle. The molten metal exits the furnace as a thin free-falling stream and is broken up into droplets by an annular array of gas jets, and these droplets then proceed downwards, accelerated by the gas jets to impact onto a substrate. The process is arranged such that the droplets strike the substrate whilst in the semi-solid condition, this provides sufficient liquid fraction to 'stick' the solid fraction together. Deposition continues, gradually building up a spray formed billet of metal on the substrate.
Directional solidification(DS) and progressive solidification are types of solidification within castings. Directional solidification is solidification that occurs from farthest end of the casting and works its way towards the sprue. Progressive solidification, also known as parallel solidification, is solidification that starts at the walls of the casting and progresses perpendicularly from that surface.
Dual-phase steel (DP steel) is a high-strength steel that has a ferritic–martensitic microstructure. DP steels are produced from low or medium carbon steels that are quenched from a temperature above A1 but below A3 determined from continuous cooling transformation diagram. This results in a microstructure consisting of a soft ferrite matrix containing islands of martensite as the secondary phase (martensite increases the tensile strength). Therefore, the overall behaviour of DP steels is governed by the volume fraction, morphology (size, aspect ratio, interconnectivity, etc.), the grain size and the carbon content. For achieving these microstructures, DP steels typically contain 0.06–0.15 wt.% C and 1.5-3% Mn (the former strengthens the martensite, and the latter causes solid solution strengthening in ferrite, while both stabilize the austenite), Cr & Mo (to retard pearlite or bainite formation), Si (to promote ferrite transformation), V and Nb (for precipitation strengthening and microstructure refinement). The desire to produce high strength steels with formability greater than microalloyed steel led the development of DP steels in the 1970s.
Austempering is heat treatment that is applied to ferrous metals, most notably steel and ductile iron. In steel it produces a bainite microstructure whereas in cast irons it produces a structure of acicular ferrite and high carbon, stabilized austenite known as ausferrite. It is primarily used to improve mechanical properties or reduce / eliminate distortion. Austempering is defined by both the process and the resultant microstructure. Typical austempering process parameters applied to an unsuitable material will not result in the formation of bainite or ausferrite and thus the final product will not be called austempered. Both microstructures may also be produced via other methods. For example, they may be produced as-cast or air cooled with the proper alloy content. These materials are also not referred to as austempered.
The International Space Station is a platform for scientific research that requires one or more of the unusual conditions present in low Earth orbit. The primary fields of research include human research, space medicine, life sciences, physical sciences, astronomy and meteorology. The 2005 NASA Authorization Act designated the American segment of the International Space Station as a national laboratory with the goal of increasing the use of the ISS by other federal agencies and the private sector.
Selective laser melting (SLM) is one of many proprietary names for a metal additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering (DMLS), the ASTM standard term is powder bed fusion (PBF). PBF is a rapid prototyping, 3D printing, or additive manufacturing technique designed to use a high power-density laser to melt and fuse metallic powders together.
ELIPS - European Programme for Life and Physical Sciences in Space and applications utilising the International Space Station started in 2001 and was intended to cover the activities for the following 5 years. This Microgravity Programme at the European Space Agency (ESA) is an optional programme, with currently 17 ESA member states participating. The ELIPS programme prepares and performs research on the International Space Station, and other uncrewed mission platforms like Sounding Rockets, in fundamental and applied life and physical sciences. ELIPS is the continuation of the earlier European microgravity programmes EMIR 1&2, and the Microgravity Facilities for Columbus, MFC.
The following page is a list of scientific research that is currently underway or has been previously studied on the International Space Station by the European Space Agency.
