Portable sawmills are sawmills small enough to be moved easily and set up in the field. They have existed for over 100 years but grew in popularity in the United States starting in the 1970s, when the 1973 oil crisis and the back-to-the-land movement had led to renewed interest in small woodlots and in self-sufficiency. Their popularity has grown exponentially since 1982, when the portable bandsaw mill was first commercialized.
Arguably, as once used in early Canadian forest logging, the donkey engine was one of the earliest portable sawmills. It was used to winch and haul log booms across lakes and water, then winch itself across land or water to its next site, and finally it would be reconfigured to run a saw to mill the timber.
The first dedicated portable sawmills were typified by the "One Man Farmer's Sawmills" that featured large circular blades and were marketed during the early twentieth century by companies like Sears, Montgomery Ward and JC Penney. These mail-order examples were "private label" machines manufactured by the Belsaw Company. [1] Another company that built such mills was the American Sawmill Machinery Company. [2] Many early sawmills were designed to be belt-driven from a steam traction engine (which could also be used to transport the saw).
Prior to the advent of the portable mill, small-scale sawmills were generally cobbled-together affairs constructed and operated by (almost always) two men with a penchant for tinkering. This was, and remains, a traditional occupation for Amish men; unlike most mechanical systems, small sawmills typically do not use electricity.
More recently, with the invention of the Wood-Mizer in 1982, [3] portable bandsaw mills represented a dramatic shift in design. Unlike traditional mills, they used a thin-kerf blade of the type used on a band saw rather than a circular blade, which reduced weight and cost, and reduced the size and weight of the bearings and support blocks. The smaller kerf on these blades dramatically increased the yield from a given log. Use of band blades also allowed for a different design where the head, consisting of the blade and a power source, moves back and forth while the log remains stationary. [4] This is in contrast to traditional mills where the log moves on a trolley while the blade remains fixed. Many companies now manufacture and sell personal and portable sawmills. [5]
Larger mills have recently come on the market which are portable only in sections. These cut faster and can handle larger logs but do require additional set up. [6]
Portable mills can be trailered and set up on site, next to the trees being cut. Some businesses transport their mill to harvest urban timber where moving the logs would be impractical.
Purchasing bandsaw blades and having them sharpened is more expensive than circular saw blades such as those used on a swingblade sawmill.
Most trailered mills position the log on top of the trailer; some models have hydraulic log loading arms and some do not. Raising heavy logs without hydraulics can be a problem. There are portable mills with rails on the ground allowing a log to be positioned easily without hydraulics.
The portable mills can cut lumber with speed and accuracy, though the subsequent steps of planing and drying must still be performed to produce finished lumber. Commodity lumber in standard sizes can be made this way.
The more common use, however, is in the production of specialty timber products not readily available through lumber yards. The most common ways they are used to generate an income are - sawing lumber for customers as a mobile service, cutting and selling lumber locally, and cutting lumber that is directly used to create a final product. [7] Portable mills are particularly effective for truing up logs for use in log building, replacing the traditional use of a drawknife, which is inordinately time-consuming. They are also used for low-volume production of specialty hardwoods used in furniture, and can be used to produce the large timbers used in post-and-beam framing techniques.
Portable sawmill owners often use their mills to build their own projects, [8] finding that the money saved by producing their own lumber for their projects justifies the expense of the mill.
Portable mills have also been used in conjunction with salvage logging operations. In salvage logging, logs that were lost underwater during nineteenth-century river-borne log drives are recovered by divers. These logs are often worth many thousands of dollars. The thin kerf blade of the portable sawmill allows for much higher board foot yields from these valuable logs.
Timberjigs allow a chainsaw equipped with a ripping chain to be used like a sawmill.
Lumber is wood that has been processed into uniform and useful sizes, including beams and planks or boards. Lumber is mainly used for construction framing, as well as finishing. Lumber has many uses beyond home building. Lumber is sometimes referred to as timber in England, Europe, Australia, and New Zealand, while in other parts of the world the term timber refers specifically to unprocessed wood fiber, such as cut logs or standing trees that have yet to be cut.
A circular saw or a buzz saw, is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.
A chainsaw is a saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar. Modern chainsaws are used in activities such as tree felling, limbing, bucking, pruning, cutting firebreaks in wildland fire suppression, harvesting of firewood, for use in chainsaw art and chainsaw mills, for cutting concrete, and cutting ice. Precursors to modern chainsaws were first used in surgery, with patents for wood chainsaws beginning in the late 19th century.
In woodworking, a rip-cut is a type of cut that severs or divides a piece of wood parallel to the grain. The other typical type of cut is a cross-cut, a cut perpendicular to the grain. Unlike cross-cutting, which shears the wood fibers, a rip saw works more like a series of chisels, lifting off small splinters of wood. The nature of the wood grain requires the shape of the saw teeth to be different thus the need for both rip saws and crosscut saws; however some circular saw blades are combination blades and can make both types of cuts. A rip cut is the fundamental type of cut made at a sawmill.
A sawmill or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes. The "portable" sawmill is simple to operate. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig, with similar horizontal operation.
A saw filer is a person who maintains and repairs saws in a saw mill. A saw filer's work area in the mill is called the filing room.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.
A skidder is any type of heavy vehicle used in a logging operation for pulling cut trees out of a forest in a process called "skidding", in which the logs are transported from the cutting site to a landing. There they are loaded onto trucks, and sent to the mill. One exception is that in the early days of logging, when distances from the timberline to the mill were shorter, the landing stage was omitted altogether, and the "skidder" would have been used as the main road vehicle, in place of the trucks, railroad, or flume. Modern forms of skidders can pull trees with a cable and winch, just like the old steam donkeys, or with a hydraulic grapple either on boom or on the back of the frame (clambunk skidder).
A crosscut saw is any saw designed for cutting wood perpendicular to (across) the wood grain. Crosscut saws may be small or large, with small teeth close together for fine work like woodworking or large for coarse work like log bucking, and can be a hand tool or power tool.
A miter saw or mitre saw is a saw used to make accurate crosscuts and miters in a workpiece by positioning a mounted blade onto a board. A miter saw in its earliest form was composed of a back saw in a miter box, but in modern implementation consists of a powered circular saw that can be positioned at a variety of angles and lowered onto a board positioned against a backstop called the fence.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
The Washington Winch sits in the forests of eastern Victoria near Swifts Creek and is also known as the Washington Iron Works Skidder.
A head saw, framesaw, gang saw or head rig is the saw that makes the initial cuts in a log at a sawmill, turning a log into cants, or planks of wood.
A resaw is a large band saw optimized for cutting timber along the grain to reduce larger sections into smaller sections or veneers. Resawing veneers requires a wide blade – commonly 2 to 3 inches (52–78 mm) – with a small kerf to minimize waste. Resaw blades of up to 1 inch may be fitted to a standard band saw. Many small and medium-sized sawmills use 1- to 1+1⁄2-inch band saw blades.
A frame saw or sash saw is a type of saw which consists of a relatively narrow and flexible blade held under tension within a rectangular frame. They are used for cutting wood or stone. The blade is held perpendicular to the plane of the frame, so that the material being cut passes through the center of the frame. Frame saws for use with wood are rip saws operated as a hand saw or powered in a sawmill. Frame saws used for cutting stone were powered saws in stone mills.
A chainsaw mill or PortaMill or Logosol sawmill is a type of sawmill incorporating a chainsaw, that is used by one or two operators to mill logs into lumber for use in furniture, construction and other uses. Although often used as a generic term, Alaskan Mill is a registered trademark of Granberg International.
A firewood processor is a machine designed to cut and split firewood with minimal manual handling of the logs. There are typically four main parts of the machine, each dedicated to a separate function. Processing begins with a log pile – a pile of logs that have been de-limbed and cut to an appropriate length, generally 12–20 feet (3.7–6.1 m). Popular brands include Multitek, Eastonmade, Cord King, Wood Beaver, DYNA, Hakki Pilke, and Blockbuster. Many individuals use processors commercially, while some use them privately as a hobby. If someone has a small amount of wood they'd like to split but don't want to spend a lot of money, there's options to rent processors as an alternative to purchasing.
A log pond is a small natural lake or reservoir used for storage of wooden logs in readiness for milling at a sawmill. Although some mill ponds served this purpose for water-powered sawmills, steam-powered sawmills used log ponds for transportation of logs near the mill; and did not require the elevation drop of watermill reservoirs.
A swingblade sawmill utilizes a single circular sawblade which pivots about a 90 degree point, to saw in both vertical and horizontal planes. The single blade travels horizontally in one direction down the log, and returns in vertical position, thus removing a sawn piece of timber. The swingblade head unit is normally mounted on a moving frame that travels along a track or tracks, up and down a stationary log.
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