A log house moulder is a machine used to shape logs for building a log home. Shaping creates the correct profile for stacking and joining logs. This process may involve removing the bark, milling into a cylinder, and/or planing into flat surfaces. Log house moulders may be machines capable of processing large volumes of unlimited length logs, or more portable units which leverage a chainsaw as a motor.
Industiral log through-pass moulders centralize several steps of wood preparation, weighting up to 11,000 kilograms and able to process up to 1,000 meters of logs per 8 hours [1] . Barked or debarked green or dry logs are fed into such a machine one after other. Logs are milled into shape which, depending on style, results in cylindrical or square beams [1] . These different profiles are customizable depending on construction method: Swedish cope, Tongue&groove, D-log, bevel-edged, etc. This configuration is accomplished through affixing different saw teeth to produce flat, curved, or notched cuts [2] [3] : 7 . While permanent log house moulders are powered by electricity, portable sawmills use a chainsaw driven milling cutter [3] : 1 .
The router is a power tool with a flat base and a rotating blade extending past the base. The spindle may be driven by an electric motor or by a pneumatic motor. It routs an area in hard material, such as wood or plastic. Routers are used most often in woodworking, especially cabinetry. They may be handheld or affixed to router tables. Some woodworkers consider the router one of the most versatile power tools.
Logging is the process of cutting, processing, and moving trees to a location for transport. It may include skidding, on-site processing, and loading of trees or logs onto trucks or skeleton cars. In forestry, the term logging is sometimes used narrowly to describe the logistics of moving wood from the stump to somewhere outside the forest, usually a sawmill or a lumber yard. In common usage, however, the term may cover a range of forestry or silviculture activities.
Lumberjack is a mostly North American term for workers in the logging industry who perform the initial harvesting and transport of trees. The term usually refers to loggers in the era before 1945 in the United States, when trees were felled using hand tools and dragged by oxen to rivers.
A circular saw or a buzz saw, is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. Circular saws may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in sawmills in the United States by the middle of the 19th century.
In woodworking, hewing is the process of converting a log from its rounded natural form into lumber (timber) with more or less flat surfaces using primarily an axe. It is an ancient method, and before the advent the sawmills, it was a standard way of squaring up wooden beams for timber framing. Today it is still used occasionally for that purpose by anyone who has logs, needs beams, and cannot or would prefer not to pay for finished lumber. Thus, homesteaders on frugal budgets, for example, may hew their own lumber rather than buy it.
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws.
A chainsaw is a portable handheld power saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar.
Portable sawmills are sawmills small enough to be moved easily and set up in the field. They have existed for over 100 years but grew in popularity in the United States starting in the 1970s, when the 1973 oil crisis and the back-to-the-land movement had led to renewed interest in small woodlots and in self-sufficiency. Their popularity has grown exponentially since 1982, when the portable bandsaw mill was first commercialized.
In woodworking, a rip-cut is a type of cut that severs or divides a piece of wood parallel to the grain. The other typical type of cut is a cross-cut, a cut perpendicular to the grain. Unlike cross-cutting, which shears the wood fibers, a rip saw works more like a series of chisels, lifting off small splinters of wood. The nature of the wood grain requires the shape of the saw teeth to be different, thus the need for both rip saws and crosscut saws; however, some circular saw blades are combination blades and can make both types of cuts. A rip cut is the fundamental type of cut made at a sawmill.
A sawmill or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes. The "portable" sawmill is simple to operate. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig, with similar horizontal operation.
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing, which uses controlled addition of material.
A saw filer is a person who maintains and repairs saws in a saw mill. A saw filer's work area in the mill is called the filing room.
A bandsaw is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches, which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Band saw is recommended for use in cutting metal as it produces much less toxic fumes and particulates when compared with angle grinder and reciprocating saw.
The Portsmouth Block Mills form part of the Portsmouth Dockyard at Portsmouth, Hampshire, England, and were built during the Napoleonic Wars to supply the British Royal Navy with pulley blocks. They started the age of mass-production using all-metal machine tools, and are regarded as one of the seminal buildings of the British Industrial Revolution. They are also the site of the first stationary steam engines used by the Admiralty.
A log house, or log building, is a structure built with horizontal logs interlocked at the corners by notching. Logs may be round, squared or hewn to other shapes, either handcrafted or milled. The term "log cabin" generally refers to a smaller, more rustic log house, such as a hunting cabin in the woods, that may or may not have electricity or plumbing.
Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses. Typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork.
Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.
A firewood processor is a machine designed to cut and split firewood with minimal manual handling of the logs. There are typically four main parts of the machine, each dedicated to a separate function. Processing begins with a log pile – a pile of logs that have been de-limbed and cut to an appropriate length, generally 12–20 feet (3.7–6.1 m). Popular brands include DYNA, Multitek, Cord King, Wood Beaver, Hakki Pilke, Timberwolf, and Blockbuster. Many individuals use processors commercially, while some use them privately as a hobby. If someone has a small amount of wood they'd like to split but don't want to spend a lot of money, there's options to rent processors as an alternative to purchasing.
A log pond is a small natural lake or reservoir used for storage of wooden logs in readiness for milling at a sawmill. Although some mill ponds served this purpose for water-powered sawmills, steam-powered sawmills used log ponds for transportation of logs near the mill; and did not require the elevation drop of watermill reservoirs.
A swingblade sawmill utilizes a single circular sawblade which pivots about a 90 degree point, to saw in both vertical and horizontal planes. The single blade travels horizontally in one direction down the log, and returns in vertical position, thus removing a sawn piece of timber. The swingblade head unit is normally mounted on a moving frame that travels along a track or tracks, up and down a stationary log.
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