List of blade materials

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A variety of blade materials can be used to make the blade of a knife or other simple edged hand tool or weapon, such as a sickle, hatchet, or sword. The most common blade materials are carbon steel, stainless steel, tool steel, and alloy steel. Less common materials in blades include cobalt and titanium alloys, ceramic, obsidian, and plastic.

Contents

The hardness of steel is usually stated as a number on the Rockwell C scale (HRC). The Rockwell scale is a hardness scale based on the resistance to indentation a material has. This differs from other scales such as the Mohs scale (scratch resistance testing), which is used in mineralogy. As hardness increases, the blade becomes more capable of taking and holding an edge but is more difficult to sharpen and increasingly more brittle (commonly called less "tough").[ citation needed ] Laminating harder steel between softer steel is an expensive process, though it gives the benefits of both "hard" and "soft" steels to some extent (see San mai and Damascus steel).

Steel

Alloy steels

Tool steels

Tool steel grades used in cutlery: A, D, O, M, T, S, L, W. See also AISI Tool Steel Grades.
The following are tool steels, which are alloy steels commonly used to produce hardened cutting tools:

CPM Tool Steel

Crucible Industries [13] produces Crucible Particle Metallurgy (CPM) tool steels using a powder metal forge process. [14]

  • CPM 1V, [15] a proprietary steel with a very high toughness that is several times higher than A2 with the same level of wear resistance.
  • CPM 3V, [16] a proprietary steel with a very high toughness of less than CPM 1V but more than A2 along with high wear resistance that is better than CPM 1V. Used by several custom knife makers and factories, including Jerry Hossom, Mike Stewart [Bark River], Reese Weiland, Nathan Carothers, and Dan Keffeler.
  • CPM 4V, [17] a proprietary steel, high-impact toughness and a very good wear resistance. Gaining popularity in Bladesports Competition Cutting knives.
  • CPM 9V, [18] a modification of CPM 10V with lower carbon and vanadium to improve toughness and heat check resistance.
  • CPM 10V (AISI A11), [19] highly wear-resistant cold work tool steel, toughness comparable with D2 tool steel. Currently used by a few custom knife makers. Phil Wilson pioneered the use of CPM 10V and numerous other CPM steels in sporting knives. [20] Composition is equivalent to Bölher K294 [21] .[ citation needed ]
  • CPM 15V, [22] a proprietary steel, extremely high wear-resistant tool steel, thanks to 14.5% Vanadium content. Not common in production knives.[ citation needed ]
  • CPM CRU-WEAR, [23] a proprietary steel designed as a CPM upgrade to conventional Cru-Wear and D2 steels, it offers better wear resistance, toughness, and hardness than ingot made Cru-Wear.
  • CPM S7, a shock-resistant medium carbon tool steel, with outstanding impact toughness and high strength, along with medium wear resistance. It has maximum shock resistance and high compression strength, which gives it good deformation resistance in use while retaining good toughness.

Chrome steel

Chrome steel is one of a class of non-stainless steels which are used for applications such as bearings, tools and drills.

Semi-stainless steels

Steels that did not fit into the stainless category because they may not have enough of a certain element, such as chromium.

Stainless steel

Stainless steel is a popular class of material for knife blades because it resists corrosion and is easy to maintain. However, it is not impervious to corrosion or rust. In order for a steel to be considered stainless it must have a Chromium content of at least 10.5%. [24]

154CM / ATS-34 steels

These two steels are practically identical in composition. [25] They were introduced into custom knives by Bob Loveless c.1972.[ citation needed ]

The latter two are considered premium cutlery steels for both folding knives and fixed blades. [7]

300 series

Because the 300 series is non-hardenable (non-Martensitic), they are primarily used in entry-level dive knives and used as the outer layers in a San Mai blade.

400 series

420 series contain several types with various carbon content between 0.15% and 0.40% this steel grade is widely used to make high-end razor blades, surgical scalpels, etc. It obtains about 57 HRC after suitable heat treatment.

420HC (420C) is a higher carbon content 420 stainless steel. The HC stands for "high carbon" and it can be brought to a higher hardness than regular 420 and should not be mistaken for it. Buck Knives, Gerber Knives and Leatherman use 420HC extensively. [7] 420A (420J1) and 420B (420J2) are economical, highly corrosion-resistant stainless steel grades. Knife manufacturers use this material in budget knives, also in diving knives due to its high resistance to corrosion. [7]

440 series has three types: 440A, 440B, and 440C. 440A is a relatively low-cost, highly corrosion-resistant stainless steel. In China, Ahonest ChangJiang Stainless Steel developed 7Cr17MoV, a modified 440A, by adding more Vanadium. [34] 440B is almost identical to 440A but has a higher carbon content range compared to 440A. [34] 440C is also highly corrosion-resistant but is capable of having a very high hardness. The hardenability of 440C is due to it having the highest carbon content in the 440 group. Because of this, 440C is one of the most common stainless alloys used for knife making. [34] The once ubiquitous American Buck Model 110 Folding Hunter was made of 440C before 1981.[ citation needed ] Böhler n695 is equivalent to 440C.[ citation needed ] Knife blades specified as being "440" can typically be assumed to be the lower-hardness 440A grade.[ citation needed ]

AUS series

The AUS stainless steel series is produced by Aichi Steel Corporation of Japan. They differ from the AISI 4xx series because they have vanadium added to them. Vanadium improves the wear resistance, toughness, and ease of sharpening. [7] In the alloy name the appended 'A' indicates the alloy has been annealed.

CPM SxxV series

The SxxV series are Crucible Industries [13] stainless steels produced using CPM process. [14]

VG series

Japanese stainless advanced alloy steels, manufactured by Takefu Special Steels. [42] As all Steel manufacturers have their secret undisclosed elements in their alloys, the main parts are mostly known to public, and when there was a demand for High-end Cutlery in the kitchen Takefu was one of the first with a so-called Alloy Steel that required little to no maintenance for daily home cook users as well as the professional kitchen. Even today it remains one of the most looked for Steels worldwide.

Due to extreme demand 10 years ago and Chinese counterfeits the steel has been excluded for Japanese market only and no longer can be exported from outside Japan. Chinese counterfeiting of steels where not even close of resembling the original steel and quality and therefore the decision was purely made for retaining the high quality of VG steels and makes the steel exclusively available for Japanese blacksmiths and manufacturers only making it nowadays a rare and exclusive high-end steel. Although old retailers outside Japan may have had a large quantity from the early days, it is officially no longer available outside Japan and only the finished products can be exported from Japan.[ citation needed ]

Due to small vanadium content and several undisclosed changes VG-10 has a finer grain content compared to VG-1. Cobalt and nickel improve toughness. Overall, it has way better edge stability compared to VG-1. VG-10 is widely used in Japanese kitchen knives, several manufacturers have used it in various folders and fixed blade knives, but no longer use it, including Spyderco, Cold Steel and Fallkniven. [7]

CTS series

American stainless steels produced by Carpenter Technology using vacuum-melt technology.

CrMo/CrMoV Series

Chinese and American stainless steels; the manufacturers are unknown with the exception of 14-4CrMo which is manufactured by Latrobe Specialty Metals.

(The following are sorted by first number.)

Sandvik series [44]

DSR series

Daido stainless tool steels used for kitchen knives and scissors.

  • DSR1K6(M), similar to AUS-6 and VG2
  • DSR7F, used for high-hardness cutting parts.
  • DSR1K7, a steel known to exist. No further information is available.
  • DSR1K8, a steel known to exist. No further information is available.
  • DSR1K9, a steel known to exist. No further information is available.
  • DSR10UA, used for small scissors.
  • DSR1K11, a steel known to exist. No further information is available.

High-chrome / high-vanadium stainless steel

The following Powder Metallurgy steels contain very high levels of Chromium, which at 18–20% produces a steel matrix that is highly corrosion resistant. They also contain relatively high levels of vanadium (3.0% to 4.0%), producing a high volume of vanadium carbides in the steel matrix, associated with excellent abrasion-resistant edge holding.
  • M390 – Bohler M390 Microclean. Third-generation powder metallurgy technology steel. Developed for knife blades requiring good corrosion resistance and very high hardness for excellent wear resistance. Chromium, molybdenum, vanadium, and tungsten are added for excellent sharpness and edge retention. Can be polished to an extremely high finish. Hardens and tempers to 60–62 HRC, where it best balances edge holding and toughness. Due to its alloying concept, this steel offers extremely high wear resistance and high corrosion resistance. [45]
  • CPM-20CV – essentially Crucible's version of M390.
  • CTS 204P – essentially Carpenter's version of M390.
  • Elmax – Produced by Bohler-Uddeholm, Elmax is a through-hardening corrosion resistant mold steel using third-generation powder metallurgy process. Often said to be superior to CPM S30V and CPM S35VN for edge retention and ease of sharpening.[ citation needed ] Used in most of the 2013 and forward Microtech knives. Elmax is very similar to M390, CPM 20CV, and CTS 204P, but has somewhat lower Vanadium content, and lacks any Tungsten content.
Other stainless
  • ATS-55, produced by Hitachi Metals. [28] Has lower molybdenum content than ATS-34, is less wear-resistant than ATS-34 and has been reported to be also less rust-resistant than ATS-34. [7]
  • BG-42 Slightly higher in carbon, chrome and moly than ATS-34. Must be forged and heat-treated at very high and exact temperatures. Can be used at very high hardness, such as RC 64–66. Not supposed to be brittle, but high alloy steels usually are. Very expensive and hard to work. It is a martensitic stainless high-speed steel that combines the tempering, hot hardness and hardness retention characteristics of M50 high-speed steels, with the corrosion and oxidation resistance of Type 440C stainless. Although often used for aerospace bearings and other critical applications, its excellent wear resistance and corrosion resistance makes it a superior choice for use in cutlery applications.
  • Kin-2, Medium-carbon Molybdenum, Vanadium stainless blade steel.
  • BNG10, a steel known to exist. No further information is available.
  • Co-Special, a steel known to exist. No further information is available.

Several steel alloys have carbon amounts close to or above 3%. As usual, those steels can be hardened to extremely high levels, 65–67 HRC. Toughness levels are not high compared to CPM S90V steel, however, they have high wear resistance and edge strength, making them a good choice for the knives designed for light cutting and slicing works.

  • Cowry-X is produced by Daido steel using PM process. Contains 3% carbon, 20% chromium, 1.7% molybdenum and less than 1% vanadium. Other elements are not published or may not even exist. Used by Hattori knives in their kitchen knives KD series.
  • ZDP-189 is produced by Hitachi steel using the PM process. It contains 3% carbon and 20% chromium and contains tungsten and molybdenum. Used by several custom knife makers and factory makers including Spyderco and Kershaw in the limited run of the Ken Onion Shallot folders. The Henckels Miyabi line markets this steel with the name "MC66".
  • R2 is a PM steel made by Kobe Steel Japan (Kobelco). It is also known as SG2 (Special Gold 2) when it is marked by Takefu Specialty Steel.
  • SRS-15 is a High-Speed Tool Steel (HSS) where the 15 represents 1.5% C. One of the earliest known Japanese "super steels". The maker is unknown. A SRS-13 with 1.3% Carbon also exists.

High-speed steel

CPM REX series
Others

Super stainless steels

The steels in this category have much higher resistance to elements and corrosion than conventional stainless steels. These steels are austenitic and non-magnetic. They are used in knives designed for use in aggressive, highly corrosive environments, such as saltwater, and areas with high humidity like tropical forests, swamps, etc. These steels can contain 26% to 42% chromium as well as 10% to 22% nickel and 1.5 to 10% of titanium, tantalum, vanadium, niobium, aluminum silicon, copper, or molybdenum etc., or some combination thereof.[ citation needed ]

Carbon steel

The Hippekniep is a folding pocket knife made by the Herder knife-making company in Solingen, Germany. The blade is made of non-rustproof carbon steel, blue-plastered by hand and finely forged from the base to the tip of the knife. The 90 mm (3.5 in) long blade shows patina (dark spots) caused by decades of use. It can easily be sharpened to a shaving sharp edge. Herder Hippekniep knife 1.jpg
The Hippekniep is a folding pocket knife made by the Herder knife-making company in Solingen, Germany. The blade is made of non-rustproof carbon steel, blue-plastered by hand and finely forged from the base to the tip of the knife. The 90 mm (3.5 in) long blade shows patina (dark spots) caused by decades of use. It can easily be sharpened to a shaving sharp edge.

Carbon steel is a popular choice for rough use knives and cheaper options. Carbon steel used to be much tougher, much more durable, and easier to sharpen than stainless steel. This is no longer the case since the coming of super-advanced alloy metallurgy such as VG-10 and SG-2 powder steel for example. These high-end stainless alloys now have all the benefits including hardness, toughness and the corrosion resistance and passed the limits of Carbon steel. Carbon steels lack the chromium content of stainless steel, making them very susceptible to corrosion. [7]

Carbon steels have less carbon than typical stainless steels do, but it is the main alloy element. They are more homogeneous than stainless than other high alloy steels, having carbide only in very small inclusions in the iron. The bulk material is a little bit harder than standard stainless steel such as St-304 (high-end alloys excluded), allowing them to hold a sharper and more acute edge without bending over in contact with hard materials. But they dull by abrasion much quicker, because they lack hard inclusions to take the friction. This also makes them quicker to sharpen but less edge resistant. The only advantage they now hold over high-end stainless steel alloys is much lower production costs. This keeps product prices fairly low.

10xx series

The 10xx series is the most popular choice for carbon steel used in knives as well as katanas. They can take and keep a very sharp edge. [59]

V-x series
Aogami/Blue-Series

a Japanese exotic, high-end steel made by Hitachi. The "Blue" refers to, not the color of the steel itself, but the color of the paper in which the raw steel comes wrapped.

Shirogami/White-series
Kigami/Yellow-Series Steel
Other proprietary steels
Other carbon steel

These steels did not exist in a series.

Unassigned steels

The group of these steels is unknown at this time.

Common blade alloying elements

Carbon (C)
Chromium (Cr)
Cobalt (Co)
Copper (Cu)
Manganese (Mn)
Molybdenum (Mo)
Nickel (Ni)
Niobium (Nb)
Nitrogen (N)
Phosphorus (P)
Silicon (Si)
Sulfur (S)
Tantalum (Ta)
Tungsten (W)
Titanium (Ti)
Vanadium (V)

Ceramics

Ceramics are harder than metals but more brittle. Ceramic knives can be sharpened with silicon carbide or diamond sandpaper but chip when sharpened on a hard stone or lap.

The harder ceramics may be used in composite form to make them workable.

Aluminum oxide ceramic (Al2O3)

Marketech AO series

Zirconium oxide (ZrO2)

Very hard, strong and corrosion-resistant, but expensive. Used by Böker.

Other materials

Historical

A modern recreation of a ceremonial Mesoamerican macuahuitl, edged with obsidian. Ceremonial Macuahuitl.jpg
A modern recreation of a ceremonial Mesoamerican macuahuitl, edged with obsidian.

Related Research Articles

<span class="mw-page-title-main">Alloy</span> Mixture or metallic solid solution composed of two or more elements

An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, opacity, and luster, but may have properties that differ from those of the pure metals, such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties to the constituent metal elements such as corrosion resistance or mechanical strength.

<span class="mw-page-title-main">Stainless steel</span> Steel alloy resistant to corrosion

Stainless steel, also known as inox, corrosion-resistant steel (CRES) and rustless steel, is an alloy of iron that is resistant to rusting and corrosion. It contains at least 10.5% chromium and usually nickel, as well as 0.2 to 2.11% carbon. Stainless steel's resistance to corrosion results from the chromium, which forms a passive film that can protect the material and self-heal in the presence of oxygen.

<span class="mw-page-title-main">High-strength low-alloy steel</span> Type of alloy steel

High-strength low-alloy steel (HSLA) is a type of alloy steel that provides better mechanical properties or greater resistance to corrosion than carbon steel. HSLA steels vary from other steels in that they are not made to meet a specific chemical composition but rather specific mechanical properties. They have a carbon content between 0.05 and 0.25% to retain formability and weldability. Other alloying elements include up to 2.0% manganese and small quantities of copper, nickel, niobium, nitrogen, vanadium, chromium, molybdenum, titanium, calcium, rare-earth elements, or zirconium. Copper, titanium, vanadium, and niobium are added for strengthening purposes. These elements are intended to alter the microstructure of carbon steels, which is usually a ferrite-pearlite aggregate, to produce a very fine dispersion of alloy carbides in an almost pure ferrite matrix. This eliminates the toughness-reducing effect of a pearlitic volume fraction yet maintains and increases the material's strength by refining the grain size, which in the case of ferrite increases yield strength by 50% for every halving of the mean grain diameter. Precipitation strengthening plays a minor role, too. Their yield strengths can be anywhere between 250–590 megapascals (36,000–86,000 psi). Because of their higher strength and toughness HSLA steels usually require 25 to 30% more power to form, as compared to carbon steels.

Stellite alloys are a range of cobalt-chromium alloys designed for wear resistance. "Stellite" is also a registered trademark of Kennametal Inc. and is used in association with cobalt-chromium alloys.

<span class="mw-page-title-main">Japanese kitchen knife</span> Type of knife used for food preparation

A Japanese kitchen knife is a type of a knife used for food preparation. These knives come in many different varieties and are often made using traditional Japanese blacksmithing techniques. They can be made from stainless steel, or hagane, which is the same kind of steel used to make Japanese swords. Most knives are referred to as hōchō or the variation -bōchō in compound words but can have other names including -kiri. There are four general categories used to distinguish the Japanese knife designs: handle, blade grind, steel, and construction.

<span class="mw-page-title-main">Martensitic stainless steel</span> One of the 5 crystalline structures of stainless steel

Martensitic stainless steel is a type of stainless steel alloy that has a martensite crystal structure. It can be hardened and tempered through aging and heat treatment. The other main types of stainless steel are austenitic, ferritic, duplex, and precipitation hardened.

<span class="mw-page-title-main">Carbon steel</span> Steel in which the main interstitial alloying constituent is carbon

Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states:

<span class="mw-page-title-main">Tool steel</span> Any of various steels that are particularly well-suited to be made into tools and tooling

Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials, as for example in cutting, machining, stamping, or forging.

<span class="mw-page-title-main">High-speed steel</span> Subset of tool steels

High-speed steel is a subset of tool steels, commonly used as cutting tool material.

In cooking, a chef's knife, also known as a cook's knife, is a cutting tool used in food preparation. The chef's knife was originally designed primarily to slice and disjoint large cuts of beef. Today it is the primary general-utility knife for most Western cooks.

<span class="mw-page-title-main">Case-hardening</span> Process of hardening the surface of a metal object

Case-hardening or Carburization is the process of introducing carbon to the surface of a low carbon iron or much more commonly low carbon steel object in order to enable the surface to be hardened.

<span class="mw-page-title-main">Tempering (metallurgy)</span> Process of heat treating used to increase the toughness of iron-based alloys

Tempering is a process of heat treating, which is used to increase the toughness of iron-based alloys. Tempering is usually performed after hardening, to reduce some of the excess hardness, and is done by heating the metal to some temperature below the critical point for a certain period of time, then allowing it to cool in still air. The exact temperature determines the amount of hardness removed, and depends on both the specific composition of the alloy and on the desired properties in the finished product. For instance, very hard tools are often tempered at low temperatures, while springs are tempered at much higher temperatures.

Spyderco is an American cutlery company based in Golden, Colorado, producing knives and knife sharpeners. Spyderco pioneered many features that are now common in folding knives, including the pocket clip, serrations, and the opening hole. Spyderco has collaborated with 30 custom knife makers, athletes, and self-defense instructors for designs and innovated the usage of 20 different blade materials.

<span class="mw-page-title-main">Knife making</span> Process of manufacturing a knife

Knife making is the process of manufacturing a knife by any one or a combination of processes: stock removal, forging to shape, welded lamination or investment cast. Typical metals used come from the carbon steel, tool, or stainless steel families. Primitive knives have been made from bronze, copper, brass, iron, obsidian, and flint.

<span class="mw-page-title-main">SAE steel grades</span> Standard alloy numbering system for steel grades

The SAE steel grades system is a standard alloy numbering system for steel grades maintained by SAE International.

Alloy steel is steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties.

CPM S30V is a martensitic (hardened) powder-made (sintered) wear and corrosion-resistant stainless steel developed by Dick Barber of Crucible Industries in collaboration with knifemaker Chris Reeve. Its chemistry promotes the formation and even distribution of vanadium carbides, which are harder and more resistant to abrasion than chromium carbides. The powdered metallurgy process reduces the size of the carbides and gives the steel a very refined grain, further improving toughness. It contains carbon 1.45%, chromium 14.00%, vanadium 4.00%, and molybdenum 2.00%. Barber received feedback from a number of other knife users and knifemakers such as Sal Glesser, Ernest Emerson, Tony Marfione, Phil Wilson, William Harsey Jr., Tom Mayo, Jerry Hossom, and Paul Bos in the development of CPM S30V.

<span class="mw-page-title-main">Mangalloy</span> Alloy steel containing around 13% manganese

Mangalloy, also called manganese steel or Hadfield steel, is an alloy steel containing an average of around 13% manganese. Mangalloy is known for its high impact strength and resistance to abrasion once in its work-hardened state.

VG-1 is a high Carbon (C) Molybdenum (Mo) stainless steel manufactured by Takefu Special Steel Co., Ltd. It is not the same steel as VG-10.

440C is a martensitic 400 series stainless steel, and has the highest carbon content of the 400 stainless steel series. It can be heat treated to reach hardness of 58 to 60 HRC. It can be used to make rolling contact stainless bearings, e.g. ball bearings and roller bearings. It is also used to make knife blades.

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