Pad-mounted transformer

Last updated
Large pad-mount transformers supplying power to a computer data center. No live wires are exposed. CERN Computer Centre for LHC - Transformers.jpg
Large pad-mount transformers supplying power to a computer data center. No live wires are exposed.
Padmounted transformers in Caguas, Puerto Rico. Prolec GE Pad Mounted.jpg
Padmounted transformers in Caguas, Puerto Rico.

A padmount or pad-mounted transformer is a ground-mounted electric power distribution transformer in a locked steel cabinet mounted on a concrete pad. Since all energized connection points are securely enclosed in a grounded metal housing, a padmount transformer can be installed in places that do not have room for a fenced enclosure. Padmount transformers are used with underground electric power distribution lines at service drops to step down the primary voltage on the line to the lower secondary voltage supplied to utility customers. A single transformer may serve one large building or many homes.

Contents

Pad-mounted transformers are made in power ratings from around 15 to around 5000 kVA and often include built-in fuses and switches. Primary power cables may be connected with elbow connectors, which can be operated when energized using a hot stick and allows for flexibility in repair and maintenance.

Design

Pad-mount transformers are available in various electrical and mechanical configurations. Pad-mount transformers operate on medium-voltage distribution systems, up to about 35 kV. The low-voltage winding matches the customer requirement and may be single-phase or three-phase.

Pad-mount transformers are (nearly always) oil-filled units and so must be mounted outdoors only. The core and coils are enclosed in a steel oil-filled tank, with terminals for the transformer accessible in an adjacent lockable wiring cabinet. The wiring cabinet has high and low-voltage wiring compartments. High and low-voltage underground cables from below enter the terminal compartments directly. The top of the tank has a cover secured with carriage bolt-nut assemblies. The wiring cabinet has sidewalls on two ends with doors that open sideways to expose the high and low voltage wiring compartments. [1]

Pad-mount transformers have self-protecting fuses consisting of a bayonet mount fuse placed in a high voltage compartment, with a backup high energy current limiting fuse in series to protect against secondary faults and transformer overload. The bayonet mount fuse protects against secondary faults and transformer overload and is a field replaceable device. The backup current-limiting fuse operates only during transformer failure; therefore, it is not field replaceable. These transformers also serve the conventional low voltage fusing requirements.

The use of a polymeric cable and load break elbows enable switching and isolation to be carried out in the HV chamber in what is known as a "dead front" environment, i.e., all terminations are fully screened and watertight. [2]

Single- and three-phase pad-mounted transformers are used in underground industrial and residential power distribution systems, where there is a need for safe, reliable, and aesthetically appealing transformer design. Their enclosed construction allows the installation of pad-mount transformers in public areas without protective fencing. Pad-mount transformers are usually located on the street easements and supply multiple households in residential areas.

While most traditional pad-mount transformers are fixed on a concrete 'pad,' today, small single-phase designs are also available with the transformer already mounted on a 'polypad' base to be mounted on hard ground, connected, and switched on.

Standards

American National Standards Institute /Institute of Electrical and Electronics Engineers (ANSI/IEEE)

National Electrical Manufacturers Association (NEMA) Standards

Related Research Articles

Mains electricity Type of lower-voltage electricity most commonly provided by utilities

Mains electricity, also known by the American English terms utility power, power grid, domestic power, and wall power, or in some parts of Canada as hydro, is a general-purpose alternating-current (AC) electric power supply. It is the form of electrical power that is delivered to homes and businesses through the electric grid in many parts of the world. People use this electricity to power everyday items—such as domestic appliances, televisions and lamps—by plugging them into a wall outlet.

Circuit breaker Automatic circuit protection device

A circuit breaker is an electrical safety device designed to protect an electrical circuit from damage caused by an overcurrent or short circuit. Its basic function is to interrupt current flow to protect equipment and to prevent the risk of fire. Unlike a fuse, which operates once and then must be replaced, a circuit breaker can be reset to resume normal operation.

Single-wire earth return

Single-wire earth return (SWER) or single-wire ground return is a single-wire transmission line which supplies single-phase electric power from an electrical grid to remote areas at low cost. Its distinguishing feature is that the earth is used as the return path for the current, to avoid the need for a second wire to act as a return path.

Fuse (electrical) Electrical safety device that provides overcurrent protection

In electronics and electrical engineering, a fuse is an electrical safety device that operates to provide overcurrent protection of an electrical circuit. Its essential component is a metal wire or strip that melts when too much current flows through it, thereby stopping or interrupting the current. It is a sacrificial device; once a fuse has operated it is an open circuit, and must be replaced or rewired, depending on its type.

A distribution board is a component of an electricity supply system that divides an electrical power feed into subsidiary circuits while providing a protective fuse or circuit breaker for each circuit in a common enclosure. Normally, a main switch, and in recent boards, one or more residual-current devices (RCDs) or residual current breakers with overcurrent protection (RCBOs) are also incorporated.

Electric switchboard

An electric switchboard is a device that distributes electricity from one or more sources of supply to several smaller load circuits. It is an assembly of one or more panels, each of which contains switching devices for the protection and control of circuits fed from the switchboard. Several manufacturers make switchboards used in industry, commercial buildings, telecommunication facilities, oil and gas plants, data centers, health care, and other buildings, and onboard large ships. A switchboard is divided into different interconnected sections, generally consisting of a main section and a distribution section. These two sections are sometimes replaced by a combination section, which is a section that can fulfill the roles of both aforementioned sections. Switchboards can also sometimes come with an auxiliary section that is used to house devices that cannot be housed in the same section as other devices.

Split-phase electric power Type of single-phase electric power distribution

A split-phase or single-phase three-wire system is a type of single-phase electric power distribution. It is the alternating current (AC) equivalent of the original Edison Machine Works three-wire direct-current system. Its primary advantage is that, for a given capacity of a distribution system, it saves conductor material over a single-ended single-phase system, while only requiring a single phase on the supply side of the distribution transformer.

Electrical wiring Electrical installation of cabling

Electrical wiring is an electrical installation of cabling and associated devices such as switches, distribution boards, sockets, and light fittings in a structure.

Electrical wiring in the United Kingdom is commonly understood to be an electrical installation for operation by end users within domestic, commercial, industrial, and other buildings, and also in special installations and locations, such as marinas or caravan parks. It does not normally cover the transmission or distribution of electricity to them.

Current transformer Transformer used to scale alternating current, used as sensor for AC power

A current transformer (CT) is a type of transformer that is used to reduce or multiply an alternating current (AC). It produces a current in its secondary which is proportional to the current in its primary.

Distribution transformer Transformer that provides the final voltage transformation in an electric power distribution system


A distribution transformer or service transformer is a transformer that provides the final voltage transformation in the electric power distribution system, stepping down the voltage used in the distribution lines to the level used by the customer. The invention of a practical efficient transformer made AC power distribution feasible; a system using distribution transformers was demonstrated as early as 1882.

Switchgear Control gear of an electric power system

In an electric power system, switchgear is composed of electrical disconnect switches, fuses or circuit breakers used to control, protect and isolate electrical equipment. Switchgear is used both to de-energize equipment to allow work to be done and to clear faults downstream. This type of equipment is directly linked to the reliability of the electricity supply.

Extra-low voltage

Extra-low voltage (ELV) is an electricity supply voltage and is a part of the Low voltage band in a range which carries a low risk of dangerous electrical shock. There are various standards that define extra-low voltage. The International Electrotechnical Commission member organizations and the UK IET define an ELV device or circuit as one in which the electrical potential between conductor or electrical conductor and earth (ground) does not exceed 50 V AC or 120 V DC.

Polarity (mutual inductance) Magnetically coupled transformer winding polarities

In electrical engineering, dot marking convention, or alphanumeric marking convention, or both, can be used to denote the same relative instantaneous polarity of two mutually inductive components such as between transformer windings. These markings may be found on transformer cases beside terminals, winding leads, nameplates, schematic and wiring diagrams.

NEMA connector Power plugs and receptacles used in North America and some other regions

NEMA connectors are power plugs and receptacles used for AC mains electricity in North America and other countries that use the standards set by the US National Electrical Manufacturers Association. NEMA wiring devices are made in current ratings from 15 to 60 amperes (A), with voltage ratings from 125 to 600 volts (V). Different combinations of contact blade widths, shapes, orientations, and dimensions create non-interchangeable connectors that are unique for each combination of voltage, electric current carrying capacity, and grounding system.

Transformer types Overview of electrical transformer types

A variety of types of electrical transformer are made for different purposes. Despite their design differences, the various types employ the same basic principle as discovered in 1831 by Michael Faraday, and share several key functional parts.

Motor control center

A motor control center (MCC) is an assembly to control some or all electric motors in a central location. It consists of multiple enclosed sections having a common power bus and with each section containing a combination starter, which in turn consists of motor starter, fuses or circuit breaker, and power disconnect. A motor control center can also include push buttons, indicator lights, variable-frequency drives, programmable logic controllers, and metering equipment. It may be combined with the electrical service entrance for the building.

Low-voltage network

A low-voltage network or secondary network is a part of electric power distribution which carries electric energy from distribution transformers to electricity meters of end customers. Secondary networks are operated at a low voltage level, which is typically equal to the mains voltage of electric appliances.

Mr. Ouch Symbol indicating electrical hazards

Mr. Ouch is a hazard symbol developed by the National Electrical Manufacturers Association (NEMA) to represent electrical hazards. Unlike other high-voltage warning symbols, Mr. Ouch was specifically designed with young children in mind.

In an electrical power distribution system, a ring main unit (RMU) is a factory assembled, metal enclosed set of switchgear used at the load connection points of a ring-type distribution network. It includes in one unit two switches that can connect the load to either or both main conductors, and a fusible switch or circuit breaker and switch that feed a distribution transformer. The metal enclosed unit connects to the transformer either through a bus throat of standardized dimensions, or else through cables and is usually installed outdoors. Ring main cables enter and leave the cabinet. This type of switchgear is used for medium-voltage power distribution, from 7200 volts to about 36000 volts.

References

  1. "Padmount Transformer". The Electricity Forum. Retrieved 2022-02-02.
  2. Langley Engineering. The information contained within this site is copyrighted to Langley Engineering unless otherwise stated. "Pad Mount Transformers". Langley Engineering. Archived from the original on 2010-12-03. Retrieved 2011-01-02.