Upflow anaerobic sludge blanket digestion

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Schematic of an upflow anaerobic sludge blanket reactor (UASB): Wastewater enters the reactor from the bottom and flows upward. Schematic of the Upflow Anaerobic Sludge Blanket Reactor UASB.jpg
Schematic of an upflow anaerobic sludge blanket reactor (UASB): Wastewater enters the reactor from the bottom and flows upward.

Upflow anaerobic sludge blanket (UASB) technology, normally referred to as UASB reactor, is a form of anaerobic digester that is used for wastewater treatment.

Contents

The UASB reactor is a methanogenic (methane-producing) digester that evolved from the anaerobic clarigester. A similar but variant technology to UASB is the expanded granular sludge bed (EGSB) digester.

Process description

UASB uses an anaerobic process whilst forming a blanket of granular sludge which suspends in the tank. Wastewater flows upwards through the blanket and is processed (degraded) by the anaerobic microorganisms. The upward flow combined with the settling action of gravity suspends the blanket with the aid of flocculants. The blanket begins to reach maturity at around three months. Small sludge granules begin to form whose surface area is covered in aggregations of bacteria. In the absence of any support matrix, the flow conditions create a selective environment in which only those microorganisms capable of attaching to each other survive and proliferate. Eventually the aggregates form into dense compact biofilms referred to as "granules". [2]

Biogas with a high concentration of methane is produced as a by-product, and this may be captured and used as an energy source, to generate electricity for export and to cover its own running power. The technology needs constant monitoring when put into use to ensure that the sludge blanket is maintained, and not washed out (thereby losing the effect). The heat produced as a by-product of electricity generation can be reused to heat the digestion tanks.

The blanketing of the sludge enables a dual solid and hydraulic (liquid) retention time in the digesters. Solids requiring a high degree of digestion can remain in the reactors for periods up to 90 days. [3] Sugars dissolved in the liquid waste stream can be converted into gas quickly in the liquid phase which can exit the system in less than a day.

UASB reactors are typically suited to dilute waste water streams (3% TSS with particle size >0.75mm).

Historical course

Over time, the UASB model has been upgraded, pain points have been addressed, and design has been optimized - ultimately resulting in the following types of systems.

Design

UASB reactor shown is the larger tank. Hiriya, Tel Aviv, Israel MBT anaerobicdigesters.jpg
UASB reactor shown is the larger tank. Hiriya, Tel Aviv, Israel

With UASB (but also EGSB and ECSB), the process of settlement and digestion occurs in one or more large tank(s). The effluent from the UASB, which has a much reduced biochemical oxygen demand (BOD) concentration, usually needs to be treated further, for example with the activated sludge process, depending on the effluent quality requirements.[ citation needed ]

See also

Related Research Articles

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Wastewater treatment Converting wastewater into an effluent for return to the water cycle

Wastewater treatment is a process used to remove contaminants from wastewater and convert it into an effluent that can be returned to the water cycle. Once returned to the water cycle, the effluent creates an acceptable impact on the environment or is reused for various purposes. The treatment process takes place in a wastewater treatment plant. There are several kinds of wastewater which are treated at the appropriate type of wastewater treatment plant. For domestic wastewater, the treatment plant is called a sewage treatment plant. For industrial wastewater, treatment either takes place in a separate industrial wastewater treatment plant, or in a sewage treatment plant. Further types of wastewater treatment plants include agricultural wastewater treatment plants and leachate treatment plants.

Waste stabilization pond Ponds designed and built for wastewater treatment

Waste stabilization ponds are ponds designed and built for wastewater treatment to reduce the organic content and remove pathogens from wastewater. They are man-made depressions confined by earthen structures. Wastewater or "influent" enters on one side of the waste stabilization pond and exits on the other side as "effluent", after spending several days in the pond, during which treatment processes take place.

Activated sludge Wastewater treatment process using aeration and a biological floc

The activated sludgeprocess is a type of biological wastewater treatment process for treating sewage or industrial wastewaters using aeration and a biological floc composed of bacteria and protozoa. It uses air and microorganisms to biologically oxidize organic pollutants, producing a waste sludge containing the oxidized material. The general arrangement of an activated sludge process for removing carbonaceous pollution includes the following items: An aeration tank where air is injected in the mixed liquor. This is followed by a settling tank to allow the biological flocs to settle, thus separating the biological sludge from the clear treated water. Part of the waste sludge is recycled to the aeration tank and the remaining waste sludge is removed for further treatment and ultimate disposal.

Anaerobic digestion Processes by which microorganisms break down biodegradable material in the absence of oxygen

Anaerobic digestion is a sequence of processes by which microorganisms break down biodegradable material in the absence of oxygen. The process is used for industrial or domestic purposes to manage waste or to produce fuels. Much of the fermentation used industrially to produce food and drink products, as well as home fermentation, uses anaerobic digestion.

An anaerobic lagoon or manure lagoon is a man-made outdoor earthen basin filled with animal waste that undergoes anaerobic respiration as part of a system designed to manage and treat refuse created by concentrated animal feeding operations (CAFOs). Anaerobic lagoons are created from a manure slurry, which is washed out from underneath the animal pens and then piped into the lagoon. Sometimes the slurry is placed in an intermediate holding tank under or next to the barns before it is deposited in a lagoon. Once in the lagoon, the manure settles into two layers: a solid or sludge layer and a liquid layer. The manure then undergoes the process of anaerobic respiration, whereby the volatile organic compounds are converted into carbon dioxide and methane. Anaerobic lagoons are usually used to pretreat high strength industrial wastewaters and municipal wastewaters. This allows for preliminary sedimentation of suspended solids as a pretreatment process.

Secondary treatment Biological treatment process for wastewater or sewage

Secondary treatment is the removal of biodegradable organic matter from sewage or similar kinds of wastewater. The aim is to achieve a certain degree of effluent quality in a sewage treatment plant suitable for the intended disposal or reuse option. A "primary treatment" step often precedes secondary treatment, whereby physical phase separation is used to remove settleable solids. During secondary treatment, biological processes are used to remove dissolved and suspended organic matter measured as biochemical oxygen demand (BOD). These processes are performed by microorganisms in a managed aerobic or anaerobic process depending on the treatment technology. Bacteria and protozoa consume biodegradable soluble organic contaminants while reproducing to form cells of biological solids. Secondary treatment is widely used in sewage treatment and is also applicable to many agricultural and industrial wastewaters.

Sequencing batch reactor Type of activated sludge process for the treatment of wastewater

Sequencing batch reactors (SBR) or sequential batch reactors are a type of activated sludge process for the treatment of wastewater. SBR reactors treat wastewater such as sewage or output from anaerobic digesters or mechanical biological treatment facilities in batches. Oxygen is bubbled through the mixture of wastewater and activated sludge to reduce the organic matter. The treated effluent may be suitable for discharge to surface waters or possibly for use on land.

Sewage sludge treatment Processes to manage and dispose of sludge during sewage treatment

Sewage sludge treatment describes the processes used to manage and dispose of sewage sludge produced during sewage treatment. Sludge treatment is focused on reducing sludge weight and volume to reduce transportation and disposal costs, and on reducing potential health risks of disposal options. Water removal is the primary means of weight and volume reduction, while pathogen destruction is frequently accomplished through heating during thermophilic digestion, composting, or incineration. The choice of a sludge treatment method depends on the volume of sludge generated, and comparison of treatment costs required for available disposal options. Air-drying and composting may be attractive to rural communities, while limited land availability may make aerobic digestion and mechanical dewatering preferable for cities, and economies of scale may encourage energy recovery alternatives in metropolitan areas.

An expanded granular sludge bed (EGSB) reactor is a variant of the upflow anaerobic sludge blanket digestion (UASB) concept for anaerobic wastewater treatment. The distinguishing feature is that a faster rate of upward-flow velocity is designed for the wastewater passing through the sludge bed. The increased flux permits partial expansion (fluidisation) of the granular sludge bed, improving wastewater-sludge contact as well as enhancing segregation of small inactive suspended particle from the sludge bed. The increased flow velocity is either accomplished by utilizing tall reactors, or by incorporating an effluent recycle. A scheme depicting the EGSB design concept is shown in this EGSB diagram.

The anaerobic clarigester is a form of anaerobic digester. It is regarded as being the ancestor of the upflow anaerobic sludge blanket digestion (UASB) anaerobic digester. A clarigester treats dilute biodegradable feedstocks and separates out solid and hydraulic (liquid) retention times. A diagram comparing the UASB, anaerobic clarigester and anaerobic contact processes can be found here.

Anaerobic digester types

The following is a partial list of types of anaerobic digesters. These processes and systems harness anaerobic digestion for purposes such as treatment of biowaste, animal manure, sewage and biogas generation. Anaerobic digesters can be categorized according to several criteria: by whether the biomass is fixed to a surface or can mix freely with the reactor liquid ; by the organic loading rate ; by centralized plants and decentralized plants. Most anaerobic digesters worldwide are built based on wet-type anaerobic digestion, wherein biomass and water are mixed in equal amounts to form a slurry in which the content of total solids (TS) is about 10-15%. While this type is suitable for most regions, it becomes a challenge in large plants where it necessitates the use of large quantities of water every day, often in water-scare areas. Solid-state type digesters, as opposed to the wet-type digesters, reduces the need to dilute the biomass before using it for digestion. solid-state type digesters can handle dry, stackable biomass with a high percentage of solids, and consists of gas-tight chambers called fermenter boxes working in batch-mode that are periodically loaded and unloaded with solid biomass and manure. The widely used UASB reactor, for example, is a suspended-growth high-rate digester, with its biomass clumped into granules that will settle relatively easily and with typical loading rates in the range 5-10 kgCOD/m3/d.

Powdered Activated Carbon Treatment (PACT) is a wastewater technology in which powdered activated carbon is added to an anaerobic or aerobic treatment system. The carbon in the biological treatment process adsorbs recalcitrant compounds that are not readily biodegradable, thereby reducing the chemical oxygen demand of the wastewater and removing toxins. The carbon also acts as a "buffer" against the effects of toxic organics in the wastewater.

Aerobic digestion is a process in sewage treatment designed to reduce the volume of sewage sludge and make it suitable for subsequent use. More recently, technology has been developed that allows the treatment and reduction of other organic waste, such as food, cardboard and horticultural waste. It is a bacterial process occurring in the presence of oxygen. Bacteria rapidly consume organic matter and convert it into carbon dioxide, water and a range of lower molecular weight organic compounds. As there is no new supply of organic material from sewage, the activated sludge biota begin to die and are used as food by saprotrophic bacteria. This stage of the process is known as endogenous respiration and it is process that reduces the solid concentration in the sludge.

The internal circulation reactor is a form of anaerobic digester. It is primarily designed to treat wastewater. The IC reactor is an evolution of the UASB and EGSB digestion systems. The digester typically produces biogas with a high concentration methane (c80%). In essence the IC to improve digestion rates and gas yields. The foot print for the IC reactor is therefore typically smaller. However, it is taller due to the increased complexity of the reactor.

Sewage treatment Process of removing contaminants from municipal wastewater

Sewage treatment is a type of wastewater treatment which aims to remove contaminants from sewage to produce an effluent that is suitable for discharge to the surrounding environment or an intended reuse application, thereby preventing water pollution from raw sewage discharges. Sewage contains wastewater from households and businesses and possibly pre-treated industrial wastewater. There are a high number of sewage treatment processes to choose from. These can range from decentralized systems to large centralized systems involving a network of pipes and pump stations which convey the sewage to a treatment plant. For cities that have a combined sewer, the sewers will also carry urban runoff (stormwater) to the sewage treatment plant. Sewage treatment often involves two main stages, called primary and secondary treatment, while advanced treatment also incorporates a tertiary treatment stage with polishing processes and nutrient removal. Secondary treatment can reduce organic matter from sewage,  using aerobic or anaerobic biological processes.

Aerobic granulation

The biological treatment of wastewater in the sewage treatment plant is often accomplished using conventional activated sludge systems. These systems generally require large surface areas for treatment and biomass separation units due to the generally poor settling properties of the sludge. Aerobic granules are a type of sludge that can self-immobilize flocs and microorganisms into spherical and strong compact structures. The advantages of aerobic granular sludge are excellent settleability, high biomass retention, simultaneous nutrient removal and tolerance to toxicity. Recent studies show that aerobic granular sludge treatment could be a potentially good method to treat high strength wastewaters with nutrients, toxic substances.

The adsorption/bio-oxidation process is a two-stage modification of the activated sludge process used for wastewater treatment. It consists of a high-loaded A-stage and low-loaded B-stage. The process is operated without a primary clarifier, with the A-stage being an open dynamic biological system. Both stages have separate settling tanks and sludge recycling lines, thus maintaining unique microbial communities in both reactors.

Vermifilter Aerobic treatment system, consisting of a biological reactor containing media

A vermifilter is an aerobic treatment system, consisting of a biological reactor containing media that filters organic material from wastewater. The media also provides a habitat for aerobic bacteria and composting earthworms that purify the wastewater by removing pathogens and oxygen demand. The "trickling action" of the wastewater through the media dissolves oxygen into the wastewater, ensuring the treatment environment is aerobic for rapid decomposition of organic substances.

References

  1. Tilley, E., Ulrich, L., Lüthi, C., Reymond, Ph., Zurbrügg, C. (2014) Compendium of Sanitation Systems and Technologies - (2nd Revised Edition) . Swiss Federal Institute of Aquatic Science and Technology (Eawag), Duebendorf, Switzerland. ISBN   978-3-906484-57-0.
  2. "What are sludge granules? UASB Homepage". Archived from the original on 2006-07-17. Retrieved 2006-08-24.
  3. Finstein, M.S.; Zadik, Y.; Marshall, A.T.; Brody, D. (2004). "The ArrowBio Process for Mixed Municipal Solid Waste – Responses to "Requests for Information"" (PDF). In Papadimitriou, E.K.; Stentiford, E.I. (eds.). Biodegradable and Residual Waste Management. 1st UK Conference and Exhibition on Biodegradable and Residual Waste Management, February 18–19, 2004, Harrogate, UK. Leeds: CalRecovery Europe Ltd. pp. 407–413. ISBN   0-9544708-1-8.

Further reading