Sewage sludge treatment describes the processes used to manage and dispose of sewage sludge produced during sewage treatment. Sludge treatment is focused on reducing sludge weight and volume to reduce transportation and disposal costs, and on reducing potential health risks of disposal options. Water removal is the primary means of weight and volume reduction, while pathogen destruction is frequently accomplished through heating during thermophilic digestion, composting, or incineration. The choice of a sludge treatment method depends on the volume of sludge generated, and comparison of treatment costs required for available disposal options. Air-drying and composting may be attractive to rural communities, while limited land availability may make aerobic digestion and mechanical dewatering preferable for cities, and economies of scale may encourage energy recovery alternatives in metropolitan areas.
Sludge is mostly water with some amounts of solid material removed from liquid sewage. Primary sludge includes settleable solids removed during primary treatment in primary clarifiers. Secondary sludge is sludge separated in secondary clarifiers that are used in secondary treatment bioreactors or processes using inorganic oxidizing agents. In intensive sewage treatment processes, the sludge produced needs to be removed from the liquid line on a continuous basis because the volumes of the tanks in the liquid line have insufficient volume to store sludge. [1] This is done in order to keep the treatment processes compact and in balance (production of sludge approximately equal to the removal of sludge). The sludge removed from the liquid line goes to the sludge treatment line. Aerobic processes (such as the activated sludge process) tend to produce more sludge compared with anaerobic processes. On the other hand, in extensive (natural) treatment processes, such as ponds and constructed wetlands, the produced sludge remains accumulated in the treatment units (liquid line) and is only removed after several years of operation. [2]
Sludge treatment options depend on the amount of solids generated and other site-specific conditions. Composting is most often applied to small-scale plants with aerobic digestion for mid-sized operations, and anaerobic digestion for the larger-scale operations. The sludge is sometimes passed through a so-called pre-thickener which de-waters the sludge. Types of pre-thickeners include centrifugal sludge thickeners, [3] rotary drum sludge thickeners and belt filter presses. [4] Dewatered sludge may be incinerated or transported offsite for disposal in a landfill or use as an agricultural soil amendment. [5]
Energy may be recovered from sludge through methane gas production during anaerobic digestion or through incineration of dried sludge, but energy yield is often insufficient to evaporate sludge water content or to power blowers, pumps, or centrifuges required for dewatering. Coarse primary solids and secondary sewage sludge may include toxic chemicals removed from liquid sewage by sorption onto solid particles in clarifier sludge. Reducing sludge volume may increase the concentration of some of these toxic chemicals in the sludge. [6]
"Biosolids" is a term often used in wastewater engineering publications and public relations efforts by local water authorities when they want to put the focus on reuse of sewage [7] sludge, after the sludge has undergone suitable treatment processes. In fact, biosolids are defined as organic wastewater solids that can be reused after stabilization processes such as anaerobic digestion and composting. [8] The term "biosolids" was introduced by the Water Environment Federation in the U.S. in 1998. [8] However, some people argue that the term is a euphemism to hide the fact that sewage sludge may also contain substances that could be harmful to the environment when the treated sludge is applied to land, for example environmental persistent pharmaceutical pollutants and heavy metal compounds. [7]
The sludges accumulated in a wastewater treatment process must be treated and disposed of in a safe and effective manner. In many large plants the raw sludges are reduced in volume by a process of digestion.
Thickening is often the first step in a sludge treatment process. Sludge from primary or secondary clarifiers may be stirred (often after addition of clarifying agents) to form larger, more rapidly settling aggregates. [9] Primary sludge may be thickened to about 8 or 10 percent solids, while secondary sludge may be thickened to about 4 percent solids. Thickeners often resemble a clarifier with the addition of a stirring mechanism. [10] Thickened sludge with less than ten percent solids may receive additional sludge treatment while liquid thickener overflow is returned to the sewage treatment process.
Water content of sludge may be reduced by centrifugation, filtration, and/or evaporation to reduce transportation costs of disposal, or to improve suitability for composting. Centrifugation may be a preliminary step to reduce sludge volume for subsequent filtration or evaporation. Filtration may occur through underdrains in a sand drying bed or as a separate mechanical process in a belt filter press. Filtrate and centrate are typically returned to the sewage treatment process. After dewatering sludge may be handled as a solid containing 50 to 75 percent water. Dewatered sludges with higher moisture content are usually handled as liquids. [11]
Many sludges are treated using a variety of digestion techniques, the purpose of which is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The most common treatment options include anaerobic digestion, aerobic digestion, and composting. Sludge digestion offers significant cost advantages by reducing sludge quantity by nearly 50% and providing biogas as a valuable energy source. [12]
The purpose of digestion is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The process is often optimized to generate methane gas which can be used as a fuel to provide energy to power the plant or for sale.
Anaerobic digestion is a bacterial process that is carried out in the absence of oxygen. The process can either be thermophilic digestion, in which sludge is fermented in tanks at a temperature of 55 °C, or mesophilic , at a temperature of around 36 °C. Though allowing shorter retention time (and thus smaller tanks), thermophilic digestion is more expensive in terms of energy consumption for heating the sludge.
Mesophilic anaerobic digestion (MAD) is also a common method for treating sludge produced at sewage treatment plants. The sludge is fed into large tanks and held for a minimum of 12 days to allow the digestion process to perform the four stages necessary to digest the sludge. These are hydrolysis, acidogenesis, acetogenesis, and methanogenesis. In this process the complex proteins and sugars are broken down to form more simple compounds such as water, carbon dioxide, and methane. [13]
Anaerobic digestion generates biogas with a high proportion of methane that may be used to both heat the tank and run engines or microturbines for other on-site processes. Methane generation is a key advantage of the anaerobic process. Its key disadvantage is the long time required for the process (up to 30 days) and the high capital cost. Many larger sites utilize the biogas for combined heat and power, using the cooling water from the generators to maintain the temperature of the digestion plant at the required 35 ± 3 °C. Sufficient energy can be generated in this way to produce more electricity than the machines require.
The Sludge Treatment Facility ("T-PARK") is able to provide electricity for its own operation and even to the Hong Kong public power grid by making use of the heat generated during the process of the sludge incineration. [14] [15]
Aerobic digestion is a bacterial process occurring in the presence of oxygen resembling a continuation of the activated sludge process. Under aerobic conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide. Once there is a lack of organic matter, bacteria die and are used as food by other bacteria. This stage of the process is known as endogenous respiration. Solids reduction occurs in this phase. Because the aerobic digestion occurs much faster than anaerobic digestion, the capital costs of aerobic digestion are lower. However, the operating costs are characteristically much greater for aerobic digestion because of energy used by the blowers, pumps and motors needed to add oxygen to the process. However, recent technological advances include non-electric aerated filter systems that use natural air currents for the aeration instead of electrically operated machinery.
Aerobic digestion can also be achieved by using diffuser systems or jet aerators to oxidize the sludge. Fine bubble diffusers are typically the more cost-efficient diffusion method, however, plugging is typically a problem due to sediment settling into the smaller air holes. Coarse bubble diffusers are more commonly used in activated sludge tanks or in the flocculation stages. A key component for selecting diffuser type is to ensure it will produce the required oxygen transfer rate.
Sludge treatment technologies that are used for thickening or dewatering of sludge have two products: the thickened or dewatered sludge, and a liquid fraction which is called sludge treatment liquids, sludge dewatering streams, liquors, centrate (if it stems from a centrifuge), filtrate (if it stems from a belt filter press) or similar. This liquid requires further treatment as it is high in nitrogen and phosphorus, particularly if the sludge has been anaerobically digested. The treatment can take place in the sewage treatment plant itself (by recycling the liquid to the start of the treatment process) or as a separate process.
One method for treating sludge dewatering streams is by using a process that is also used for phosphorus recovery. Another benefit for sewage treatment plant operators of treating sludge dewatering streams for phosphorus recovery is that it reduces the formation of obstructive struvite scale in pipes, pumps and valves. Such obstructions can be a maintenance headache particularly for biological nutrient removal plants where the phosphorus content in the sewage sludge is elevated. For example, the Canadian company Ostara Nutrient Recovery Technologies is marketing a process based on controlled chemical precipitation of phosphorus in a fluidized bed reactor that recovers struvite in the form of crystalline pellets from sludge dewatering streams. The resulting crystalline product is sold to the agriculture, turf and ornamental plants sectors as fertilizer under the registered trade name "Crystal Green". [16]
Composting is an aerobic process of mixing sewage sludge with agricultural byproduct sources of carbon such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digesting both the sewage sludge and the plant material generate heat to kill disease-causing microorganisms and parasites. [17] : 20 Maintenance of aerobic conditions with 10 to 15 percent oxygen requires bulking agents allowing air to circulate through the fine sludge solids. Stiff materials like corn cobs, nut shells, shredded tree-pruning waste, or bark from lumber or paper mills better separate sludge for ventilation than softer leaves and lawn clippings. [6] Light, biologically inert bulking agents like shredded tires may be used to provide structure where small, soft plant materials are the major source of carbon. [18]
Uniform distribution of pathogen-killing temperatures may be aided by placing an insulating blanket of previously composted sludge over aerated composting piles. Initial moisture content of the composting mixture should be about 50 percent; but temperatures may be inadequate for pathogen reduction where wet sludge or precipitation raises compost moisture content above 60 percent. Composting mixtures may be piled on concrete pads with built-in air ducts to be covered by a layer of unmixed bulking agents. Odors may be minimized by using an aerating blower drawing vacuum through the composting pile via the underlying ducts and exhausting through a filtering pile of previously composted sludge to be replaced when moisture content reaches 70 percent. Liquid accumulating in the underdrain ducting may be returned to the sewage treatment plant; and composting pads may be roofed to provide better moisture content control. [6]
After a composting interval sufficient for pathogen reduction, composted piles may be screened to recover undigested bulking agents for re-use; and composted solids passing through the screen may be used as a soil amendment material with similar benefits to peat. The optimum initial carbon-to-nitrogen ratio of a composting mixture is between 26-30:1; but the composting ratio of agricultural byproducts may be determined by the amount required to dilute concentrations of toxic chemicals in the sludge to acceptable levels for the intended compost use. [6] Although toxicity is low in most agricultural byproducts, suburban grass clippings may have residual herbicide levels detrimental to some agricultural uses; and freshly composted wood byproducts may contain phytotoxins inhibiting germination of seedlings until detoxified by soil fungi. [19]
Incineration is also used, albeit to a much lesser degree. [20] : 19–21 Incineration of sludge is less common because of air emissions concerns and the supplemental fuel (typically natural gas or fuel oil) required to burn the low calorific value sludge and vaporize residual water. On a dry solids basis, the fuel value of sludge varies from about 9,500 British thermal units per pound (5,300 cal/g) of undigested sewage sludge to 2,500 British thermal units per pound (1,400 cal/g) of digested primary sludge. [21] Stepped multiple hearth incinerators with high residence time and fluidized bed incinerators are the most common systems used to combust wastewater sludge. Co-firing in municipal waste-to-energy plants is occasionally done, this option being less expensive assuming the facilities already exist for solid waste and there is no need for auxiliary fuel. [17] : 20–21 Incineration tends to maximize heavy metal concentrations in the remaining solid ash requiring disposal; but the option of returning wet scrubber effluent to the sewage treatment process may reduce air emissions by increasing concentrations of dissolved salts in sewage treatment plant effluent. [22]
Simple sludge drying beds are used in many countries, particularly in developing countries, as they are a cheap and simple method to dry sewage sludge. Drainage water must be captured; drying beds are sometimes covered but usually left uncovered. Mechanical devices to turn over the sludge in the initial stages of the drying process are also available on the market.
Drying beds are typically composed of four layers consisting of gravel and sand. The first layer is coarse gravel that is 15 to 20 centimeters thick. Followed by fine gravel that is 10 centimeters thick. The third layer is sand that can be between 10 and 15 centimeters and serves as the filter between the sludge and gravel. Sludge dries up and water percolates to the first layer that is collected at the drainage pipe that is beneath all layers. [23]
When a liquid sludge is produced, further treatment may be required to make it suitable for final disposal. Sludges are typically thickened and/or dewatered to reduce the volumes transported off-site for disposal. Processes for reducing water content include lagooning in drying beds to produce a cake that can be applied to land or incinerated; pressing, where sludge is mechanically filtered, often through cloth screens to produce a firm cake; and centrifugation where the sludge is thickened by centrifugally separating the solid and liquid. Sludges can be disposed of by liquid injection to land or by disposal in a landfill.
There is no process which completely eliminates the need to dispose of treated sewage sludge.
Much sludge originating from commercial or industrial areas is contaminated with toxic materials that are released into the sewers from industrial or commercial processes or from domestic sources. [33] Elevated concentrations of such materials may make the sludge unsuitable for agricultural use and it may then have to be incinerated or disposed of to landfill.
Despite the apparent unsuitability of at least some sewage sludge, application to farm-land remains a commonly used option [34]
The Edmonton Composting Facility, in Edmonton, Alberta, Canada, is the largest sewage sludge composting site in North America. [35]
Sewage sludge can be superheated and converted it into pelletized granules that are high in nitrogen and other organic materials. In New York City, for example, several sewage treatment plants have dewatering facilities that use large centrifuges along with the addition of chemicals such as polymer to further remove liquid from the sludge. The product which is left is called "cake," and that is picked up by companies which turn it into fertilizer pellets. This product, also called biosolid, is then sold to local farmers and turf farms as a soil amendment or fertilizer, reducing the amount of space required to dispose of sludge in landfills. [36]
In the very large metropolitan areas of southern California inland communities return sewage sludge to the sewer system of communities at lower elevations to be reprocessed at a few very large treatment plants on the Pacific coast. This reduces the required size of interceptor sewers and allows local recycling of treated wastewater while retaining the economy of a single sludge processing facility and is an example of how sewage sludge can help solve an energy crisis. [37]
Sewage sludge is the residual, semi-solid material that is produced as a by-product during sewage treatment of industrial or municipal wastewater. The term "septage" also refers to sludge from simple wastewater treatment but is connected to simple on-site sanitation systems, such as septic tanks.
Waste management or waste disposal includes the processes and actions required to manage waste from its inception to its final disposal. This includes the collection, transport, treatment, and disposal of waste, together with monitoring and regulation of the waste management process and waste-related laws, technologies, and economic mechanisms.
Wastewater treatment is a process which removes and eliminates contaminants from wastewater. It thus converts it into an effluent that can be returned to the water cycle. Once back in the water cycle, the effluent creates an acceptable impact on the environment. It is also possible to reuse it. This process is called water reclamation. The treatment process takes place in a wastewater treatment plant. There are several kinds of wastewater which are treated at the appropriate type of wastewater treatment plant. For domestic wastewater the treatment plant is called a Sewage Treatment. Municipal wastewater or sewage are other names for domestic wastewater. For industrial wastewater, treatment takes place in a separate Industrial wastewater treatment, or in a sewage treatment plant. In the latter case it usually follows pre-treatment. Further types of wastewater treatment plants include Agricultural wastewater treatment and leachate treatment plants.
A composting toilet is a type of dry toilet that treats human waste by a biological process called composting. This process leads to the decomposition of organic matter and turns human waste into compost-like material. Composting is carried out by microorganisms under controlled aerobic conditions. Most composting toilets use no water for flushing and are therefore called "dry toilets".
Biosolids are solid organic matter recovered from a sewage treatment process and used as fertilizer. In the past, it was common for farmers to use animal manure to improve their soil fertility. In the 1920s, the farming community began also to use sewage sludge from local wastewater treatment plants. Scientific research over many years has confirmed that these biosolids contain similar nutrients to those in animal manures. Biosolids that are used as fertilizer in farming are usually treated to help to prevent disease-causing pathogens from spreading to the public. Some sewage sludge can not qualify as biosolids due to persistent, bioaccumulative and toxic chemicals, radionuclides, and heavy metals at levels sufficient to contaminate soil and water when applied to land.
Agricultural wastewater treatment is a farm management agenda for controlling pollution from confined animal operations and from surface runoff that may be contaminated by chemicals in fertilizer, pesticides, animal slurry, crop residues or irrigation water.
Articles related to waste management include:
A mechanical biological treatment (MBT) system is a type of waste processing facility that combines a sorting facility with a form of biological treatment such as composting or anaerobic digestion. MBT plants are designed to process mixed household waste as well as commercial and industrial wastes.
Digestate is the material remaining after the anaerobic digestion of a biodegradable feedstock. Anaerobic digestion produces two main products: digestate and biogas. Digestate is produced both by acidogenesis and methanogenesis and each has different characteristics. These characteristics stem from the original feedstock source as well as the processes themselves.
An aerobic treatment system (ATS), often called an aerobic septic system, is a small scale sewage treatment system similar to a septic tank system, but which uses an aerobic process for digestion rather than just the anaerobic process used in septic systems. These systems are commonly found in rural areas where public sewers are not available, and may be used for a single residence or for a small group of homes.
Aerobic digestion is a process in sewage treatment designed to reduce the volume of sewage sludge and make it suitable for subsequent use. More recently, technology has been developed that allows the treatment and reduction of other organic waste, such as food, cardboard and horticultural waste. It is a bacterial process occurring in the presence of oxygen. Bacteria rapidly consume organic matter and convert it into carbon dioxide, water and a range of lower molecular weight organic compounds. As there is no new supply of organic material from sewage, the activated sludge biota begin to die and are used as food by saprotrophic bacteria. This stage of the process is known as endogenous respiration and it is process that reduces the solid concentration in the sludge.
Sewage treatment is a type of wastewater treatment which aims to remove contaminants from sewage to produce an effluent that is suitable to discharge to the surrounding environment or an intended reuse application, thereby preventing water pollution from raw sewage discharges. Sewage contains wastewater from households and businesses and possibly pre-treated industrial wastewater. There are a high number of sewage treatment processes to choose from. These can range from decentralized systems to large centralized systems involving a network of pipes and pump stations which convey the sewage to a treatment plant. For cities that have a combined sewer, the sewers will also carry urban runoff (stormwater) to the sewage treatment plant. Sewage treatment often involves two main stages, called primary and secondary treatment, while advanced treatment also incorporates a tertiary treatment stage with polishing processes and nutrient removal. Secondary treatment can reduce organic matter from sewage, using aerobic or anaerobic biological processes. A so-called quarternary treatment step can also be added for the removal of organic micropollutants, such as pharmaceuticals. This has been implemented in full-scale for example in Sweden.
The belt filter is an industrial machine, used for solid/liquid separation processes, particularly the dewatering of sludges in the chemical industry, mining and water treatment. Belt filter presses are also used in the production of apple juice, cider and winemaking. The process of filtration is primarily obtained by passing a pair of filtering cloths and belts through a system of rollers. The system takes a sludge or slurry as a feed, and separates it into a filtrate and a solid cake.
A solid bowl centrifuge is a type of centrifuge that uses the principle of sedimentation. A centrifuge is used to separate a mixture that consists of two substances with different densities by using the centrifugal force resulting from continuous rotation. It is normally used to separate solid-liquid, liquid-liquid, and solid-solid mixtures. Solid bowl centrifuges are widely used in various industrial applications, such as wastewater treatment, coal manufacturing, and polymer manufacturing. One advantage of solid bowl centrifuges for industrial uses is the simplicity of installation compared to other types of centrifuge. There are three design types of solid bowl centrifuge, which are conical, cylindrical, and conical-cylindrical.
Sludge is a semi-solid slurry that can be produced from a range of industrial processes, from water treatment, wastewater treatment or on-site sanitation systems. It can be produced as a settled suspension obtained from conventional drinking water treatment, as sewage sludge from wastewater treatment processes or as fecal sludge from pit latrines and septic tanks. The term is also sometimes used as a generic term for solids separated from suspension in a liquid; this soupy material usually contains significant quantities of interstitial water. Sludge can consist of a variety of particles, such as animal manure.
Reuse of human excreta is the safe, beneficial use of treated human excreta after applying suitable treatment steps and risk management approaches that are customized for the intended reuse application. Beneficial uses of the treated excreta may focus on using the plant-available nutrients that are contained in the treated excreta. They may also make use of the organic matter and energy contained in the excreta. To a lesser extent, reuse of the excreta's water content might also take place, although this is better known as water reclamation from municipal wastewater. The intended reuse applications for the nutrient content may include: soil conditioner or fertilizer in agriculture or horticultural activities. Other reuse applications, which focus more on the organic matter content of the excreta, include use as a fuel source or as an energy source in the form of biogas.
Fecal sludge management (FSM) is the storage, collection, transport, treatment and safe end use or disposal of fecal sludge. Together, the collection, transport, treatment and end use of fecal sludge constitute the "value chain" or "service chain" of fecal sludge management. Fecal sludge is defined very broadly as what accumulates in onsite sanitation systems and specifically is not transported through a sewer. It is composed of human excreta, but also anything else that may go into an onsite containment technology, such as flushwater, cleansing materials, menstrual hygiene products, grey water, and solid waste. Fecal sludge that is removed from septic tanks is called septage.
The Thomas P. Smith Water Reclamation Facility (TPSWRF) is owned and operated by the city of Tallahassee, Florida. The facility provides sewage treatment services for Tallahassee, Florida and the surrounding areas.
The Crossness Sewage Treatment Works is a sewage treatment plant located at Crossness in the London Borough of Bexley. It was opened in 1865 and is Europe's second largest sewage treatment works, after its counterpart Beckton Sewage Treatment Works located north of the river. Crossness treats the waste water from the Southern Outfall Sewer serving South and South East London, and is operated by Thames Water.
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