Soft Growing Robotics is a subset of soft robotics concerned with designing and building robots that use robot body expansion to move and interact with the environment.
Soft growing robots are built from compliant materials and attempt to mimic how vines, plant shoots, and other organisms reach new locations through growth. While other forms of robots use locomotion to achieve their objectives, soft growing robots elongate their body through addition of new material, or expansion of material. This gives them the ability to travel through constricted areas and form a wide range of useful 3-D formations. [1] Currently there are two main soft growing robot designs: additive manufacturing and tip extension. [2] [3] Some goals of soft growing robotics development are the creation of robots that can explore constricted areas and improve surgical procedures. [4] [5] [6]
One way of extending the robot body is through additive manufacturing. Additive manufacturing generally refers to 3-D printing, or the fabrication of three dimensional objects through the conjoining of many layers of material. [7] Additive manufacturing design of a soft growing robot utilizes a modified 3-D printer at the tip of the robot to deposit thermoplastics (material that is rigid when cooled and flexible when heated) to extend the robot in the desired orientation. [3]
The body of the robot consists of:
The additive manufacturing process involves polylactic acid filament (a thermoplastic) being pulled through the tubular body of the robot by a motor in the tip. At the tip, the filament passes through a heating element, making it pliable. The filament is then turned perpendicular to the direction of robot growth and deposited onto the outer edge of a rotating disk facing the base of the robot. As the disk (known as the deposition head) rotates, new filament is deposited in spiraling layers. This filament solidifies in front of the previous layer of filament, pushing the tip of the robot forward. [3] The interactions between the temperature of the heating element, the rotation of the deposition head, and the speed the filament is fed through the heating element is precisely controlled to ensure the robot grows in the desired manner. [8]
The speed of the robot is controlled by changing the temperature of the heating element, the speed at which filament is fed through the heating element, and the speed the deposition head is spun. Speed can be defined as the function:
Where is the thickness of the deposited layer of filament, and is the angle of the helix in which the filament material is deposited.
Controlling the direction of growth (and thus the direction of robot "movement") can be done in two ways:
One of the major advantages of soft growing robots is that minimal friction exists between the outside environment and the robot. This is because only the robot tip moves relative to the environment. [3] [9] Multiple robots using additive manufacturing for growth were designed for burrowing into the soil, as less friction with the environment reduces energy required to move through the environment. [3] [8]
A second form of soft growing robot design is tip extension. This design is characterized by a tube of material (common materials include nylon fabric, low density polyethylene, and silicone coated nylon) [10] [4] [9] pressurized with air or water that is folded into itself. By letting out the folded material, the robot extends from the tip as the pressurized tube pushes out the inner folded material. [2] [10] [4]
In contrast with additive manufacturing where new material is deposited behind the tip of the robot to push the tip forward, tip extension utilizes the internal pressure within the robot body to push out new material at the tip of the robot. Often, the tubing inside the robot body is stored on a reel to make it easier to control the release of tubing and thus robot growth. [2] [4]
Multiple methods of turning a tip extension robot have been developed. They include:
Robots utilizing the tip extension design are retractable. Current designs use a wire attached to the tip of the robot that is used to pull the tip of the robot back into the robot body. [4] [10]
The theoretical force the tip grows under can be modelled as:
Where represents the force the tip grows under, represents internal pressure, and represents cross sectional area of the robot tip. However, the experimental force the tip expands under has been found to be less than this largely due to axial tension in the robot body. A model that approximates more accurately is:
Here, is an experimentally determined constant and is yield pressure when no growth occurs. , , and , are force terms dependent on velocity, length, and curvature or the robot respectively. [9] [11]
Additionally, multiple mathematical models for various forms of turning, twisting, and retracting have been developed. [2] [1] [4]
Soft growing robots can be controlled in various ways depending on how well the objective and growth path are defined. Without a clearly defined goal or robot growth path, teleoperation is used. When a clearly defined goal exists (such as a light source), computer vision can be used to find a path to the goal and grow a robot along that path. [2] If the desired path of robot growth is known before the robot is deployed, pre-planned turning positions can be used to control the robot. [11]
Possible applications of soft growing robots focus on their low friction/interaction with the environment, their simple method of growth, and their ability to grow through cramped environments.