Soft robotics

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Soft-legged wheel-based robot with terrestrial locomotion abilities Soft Robotics 1.jpg
Soft-legged wheel-based robot with terrestrial locomotion abilities

Soft robotics is a subfield of robotics that concerns the design, control, and fabrication of robots composed of compliant materials, instead of rigid links. [1] [2] In contrast to rigid-bodied robots built from metals, ceramics and hard plastics, the compliance of soft robots can improve their safety when working in close contact with humans. [2]

Contents

Types and designs

3D printed model resembling an octopus Soft Robotics.png
3D printed model resembling an octopus

The goal of soft robotics is the design and construction of robots with physically flexible bodies and electronics. In some applications, softness is restricted to a localized region of a machine. For example, rigid-bodied robotic arms can employ soft end effectors to gently grab and manipulate delicate or irregularly shaped objects. [3] Most rigid-bodied mobile robots also strategically employ soft components, such as foot pads to absorb shock or springy joints to store/release elastic energy. However, the field of soft robotics generally focuses on the creation of machines that are predominately or entirely soft. Robots with entirely soft bodies have tremendous potential such as flexibility which allows them to squeeze into places rigid bodies cannot, which could prove useful in disaster relief scenarios. Soft robots are also safer for human interaction and for internal deployment inside a human body. [4]

Nature is often a source of inspiration for soft robot design given that animals themselves are mostly composed of soft components and they appear to exploit their softness for efficient movement in complex environments almost everywhere on Earth. [5] Thus, soft robots are often designed to look like familiar creatures, especially entirely soft organisms like octopuses. However, it is extremely difficult to manually design and control soft robots given their low mechanical impedance. The very thing that makes soft robots beneficial—their flexibility and compliance—makes them difficult to control. The mathematics developed over the past centuries for designing rigid bodies generally fail to extend to soft robots. Thus, soft robots are commonly designed in part with the help of automated design tools, such as evolutionary algorithms, which enable a soft robot's shape, material properties, and controller to all be simultaneously and automatically designed and optimized together for a given task. [6]

Bio-mimicry

Plant cells can inherently produce hydrostatic pressure due to a solute concentration gradient between the cytoplasm and external surroundings (osmotic potential). Further, plants can adjust this concentration through the movement of ions across the cell membrane. This then changes the shape and volume of the plant as it responds to this change in hydrostatic pressure. This pressure derived shape evolution is desirable for soft robotics and can be emulated to create pressure adaptive materials through the use of fluid flow. [7] The following equation [8] models the cell volume change rate:

is the rate of volume change.
is area of the cell membrane.
is the hydraulic conductivity of the material.
is the change in hydrostatic pressure.
is the change in osmotic potential.

This principle has been leveraged in the creation of pressure systems for soft robotics. These systems are composed of soft resins and contain multiple fluid sacs with semi-permeable membranes. The semi-permeability allows for fluid transport that then leads to pressure generation. This combination of fluid transport and pressure generation then leads to shape and volume change. [7]

Another biologically inherent shape changing mechanism is that of hygroscopic shape change. In this mechanism, plant cells react to changes in humidity. When the surrounding atmosphere has a high humidity, the plant cells swell, but when the surrounding atmosphere has a low humidity, the plant cells shrink. This volume change has been observed in pollen grains [9] and pine cone scales. [7] [10]

Similar approaches to hydraulic soft joints can also be derived from arachnid locomotion, where strong and precise control over a joint can be primarily controlled through compressed hemolymph.

Manufacturing

Conventional manufacturing techniques, such as subtractive techniques like drilling and milling, are unhelpful when it comes to constructing soft robots as these robots have complex shapes with deformable bodies. Therefore, more advanced manufacturing techniques have been developed. Those include Shape Deposition Manufacturing (SDM), the Smart Composite Microstructure (SCM) process, and 3D multi-material printing. [2] [11]

SDM is a type of rapid prototyping whereby deposition and machining occur cyclically. Essentially, one deposits a material, machines it, embeds a desired structure, deposits a support for said structure, and then further machines the product to a final shape that includes the deposited material and the embedded part. [11] Embedded hardware includes circuits, sensors, and actuators, and scientists have successfully embedded controls inside of polymeric materials to create soft robots, such as the Stickybot [12] and the iSprawl. [13]

SCM is a process whereby one combines rigid bodies of carbon fiber reinforced polymer (CFRP) with flexible polymer ligaments. The flexible polymer act as joints for the skeleton. With this process, an integrated structure of the CFRP and polymer ligaments is created through the use of laser machining followed by lamination. This SCM process is utilized in the production of mesoscale robots as the polymer connectors serve as low friction alternatives to pin joints. [11]

Additive manufacturing processes such as 3D printing can now be used to print a wide range of silicone inks using techniques such as direct ink writing (DIW, also known as Robocasting). [14] This manufacturing route allows for a seamless production of fluidic elastomer actuators with locally defined mechanical properties. It further enables a digital fabrication of pneumatic silicone actuators exhibiting programmable bioinspired architectures and motions. [15] A wide range of fully functional soft robots have been printed using this method including bending, twisting, grabbing and contracting motion. This technique avoids some of the drawbacks of conventional manufacturing routes such as delamination between glued parts. Another additive manufacturing method that produces shape morphing materials whose shape is photosensitive, thermally activated, or water responsive. Essentially, these polymers can automatically change shape upon interaction with water, light, or heat. One such example of a shape morphing material was created through the use of light reactive ink-jet printing onto a polystyrene target. [16]

Additionally, shape memory polymers have been rapid prototyped that comprise two different components: a skeleton and a hinge material. Upon printing, the material is heated to a temperature higher than the glass transition temperature of the hinge material. This allows for deformation of the hinge material, while not affecting the skeleton material. Further, this polymer can be continually reformed through heating. [16]

Control methods and materials

All soft robots require an actuation system to generate reaction forces, to allow for movement and interaction with its environment. Due to the compliant nature of these robots, soft actuation systems must be able to move without the use of rigid materials that would act as the bones in organisms, or the metal frame that is common in rigid robots. For actuation that involves bending, some sort of stress difference must be created across the component, such that the system has a tendency to bend towards a certain shape to relieve this said stress. Nevertheless, several control solutions to soft actuation problem exist and have found its use, each possessing advantages and disadvantages. Some examples of control methods and the appropriate materials are listed below.

Electric field

One example is utilization of electrostatic force that can be applied in:

Thermal

Pressure difference

Sensors

Sensors are one of the most important component of robots. Without surprise, soft robots ideally use soft sensors. Soft sensors can usually measure deformation, thus inferring about the robot's position or stiffness.

Here are a few examples of soft sensors:

These sensors rely on measures of:

These measurements can be then fed into a control system.

Uses and applications

Surgical assistance

Soft robots can be implemented in the medical profession, specifically for invasive surgery. Soft robots can be made to assist surgeries due to their shape changing properties. Shape change is important as a soft robot could navigate around different structures in the human body by adjusting its form. This could be accomplished through the use of fluidic actuation. [43]

Exosuits

Soft robots may also be used for the creation of flexible exosuits, for rehabilitation of patients, assisting the elderly, or simply enhancing the user's strength. A team from Harvard created an exosuit using these materials in order to give the advantages of the additional strength provided by an exosuit, without the disadvantages that come with how rigid materials restrict a person's natural movement. The exosuits are metal frameworks fitted with motorized muscles to multiply the wearer's strength. Also called exoskeletons, the robotic suits' metal framework somewhat mirrors the wearer's internal skeletal structure.

The suit makes lifted objects feel much lighter, and sometimes even weightless, reducing injuries and improving compliance. [44]

Collaborative robots

Traditionally, manufacturing robots have been isolated from human workers due to safety concerns, as a rigid robot colliding with a human could easily lead to injury due to the fast-paced motion of the robot. However, soft robots could work alongside humans safely, as in a collision the compliant nature of the robot would prevent or minimize any potential injury.

Bio-mimicry

A video showing the partly autonomous deep-sea soft robots

An application of bio-mimicry via soft robotics is in ocean or space exploration. In the search for extraterrestrial life, scientists need to know more about extraterrestrial bodies of water, as water is the source of life on Earth. Soft robots could be used to mimic sea creatures that can efficiently maneuver through water. Such a project was attempted by a team at Cornell in 2015 under a grant through NASA's Innovative Advanced Concepts (NIAC). [45] The team set out to design a soft robot that would mimic a lamprey or cuttlefish in the way it moved underwater, in order to efficiently explore the ocean below the ice layer of Jupiter's moon, Europa. But exploring a body of water, especially one on another planet, comes with a unique set of mechanical and materials challenges. In 2021, scientists demonstrated a bioinspired self-powered soft robot for deep-sea operation that can withstand the pressure at the deepest part of the ocean at the Mariana Trench. The robot features artificial muscles and wings out of pliable materials and electronics distributed within its silicone body. It could be used for deep-sea exploration and environmental monitoring. [46] [47] [48] In 2021, a team from Duke University reported a dragonfly-shaped soft robot, termed DraBot, with capabilities to watch for acidity changes, temperature fluctuations, and oil pollutants in water. [49] [50] [51]

Cloaking

Soft robots that look like animals or are otherwise hard to identify could be used for surveillance and a range of other purposes. [52] They could also be used for ecological studies such as amid wildlife. [53] Soft robots could also enable novel artificial camouflage. [54]

Robot components

Artificial muscle

Artificial muscles, also known as muscle-like actuators, are materials or devices that mimic natural muscle and can change their stiffness, reversibly contract, expand, or rotate within one component due to an external stimulus (such as voltage, current, pressure or temperature). [55] The three basic actuation responses—contraction, expansion, and rotation—can be combined within a single component to produce other types of motions (e.g. bending, by contracting one side of the material while expanding the other side). Conventional motors and pneumatic linear or rotary actuators do not qualify as artificial muscles, because there is more than one component involved in the actuation.

Owing to their high flexibility, versatility and power-to-weight ratio compared with traditional rigid actuators, artificial muscles have the potential to be a highly disruptive emerging technology. Though currently in limited use, the technology may have wide future applications in industry, medicine, robotics and many other fields. [56] [57] [58]

Robot skin with tactile perception

Examples of the current state of progress in the field of robot skins as of mid-2022 are a robotic finger covered in a type of manufactured living human skin, [59] [60] an electronic skin giving biological skin-like haptic sensations and touch/pain-sensitivity to a robotic hand, [61] [62] a system of an electronic skin and a human-machine interface that can enable remote sensed tactile perception, and wearable or robotic sensing of many hazardous substances and pathogens, [63] [64] and a multilayer tactile sensor hydrogel-based robot skin. [65] [66]
Electronic skin

Electronic skin refers to flexible, stretchable and self-healing electronics that are able to mimic functionalities of human or animal skin. [67] [68] The broad class of materials often contain sensing abilities that are intended to reproduce the capabilities of human skin to respond to environmental factors such as changes in heat and pressure. [67] [68] [69] [70]

Advances in electronic skin research focuses on designing materials that are stretchy, robust, and flexible. Research in the individual fields of flexible electronics and tactile sensing has progressed greatly; however, electronic skin design attempts to bring together advances in many areas of materials research without sacrificing individual benefits from each field. [71] The successful combination of flexible and stretchable mechanical properties with sensors and the ability to self-heal would open the door to many possible applications including soft robotics, prosthetics, artificial intelligence and health monitoring. [67] [71] [72] [73]

Recent advances in the field of electronic skin have focused on incorporating green materials ideals and environmental awareness into the design process. As one of the main challenges facing electronic skin development is the ability of the material to withstand mechanical strain and maintain sensing ability or electronic properties, recyclability and self-healing properties are especially critical in the future design of new electronic skins. [74]

Qualitative benefits

Benefits of soft robot designs over fully conventional robot designs may be lighter weight—heavy payloads are expensive to launch—and increased safety—robots may work alongside astronauts. [75]

Mechanical considerations in design

Fatigue failure from flexing

Soft robots, particularly those designed to imitate life, often must experience cyclic loading in order to move or do the tasks for which they were designed. For example, in the case of the lamprey- or cuttlefish-like robot described above, motion would require electrolyzing water and igniting gas, causing a rapid expansion to propel the robot forward. [45] This repetitive and explosive expansion and contraction would create an environment of intense cyclic loading on the chosen polymeric material. A robot in a remote underwater location or on a remote planetary body like Europa would be practically impossible to patch up or replace, so care would need to be taken to choose a material and design that minimizes initiation and propagation of fatigue-cracks. In particular, one should choose a material with a fatigue limit, or a stress-amplitude frequency above which the polymer's fatigue response is no longer dependent on the frequency. [76]

Brittle failure when cold

Secondly, because soft robots are made of highly compliant materials, one must consider temperature effects. The yield stress of a material tends to decrease with temperature, and in polymeric materials this effect is even more extreme. [76] At room temperature and higher temperatures, the long chains in many polymers can stretch and slide past each other, preventing the local concentration of stress in one area and making the material ductile. [77] But most polymers undergo a ductile-to-brittle transition temperature [78] below which there is not enough thermal energy for the long chains to respond in that ductile manner, and fracture is much more likely. The tendency of polymeric materials to turn brittle at cooler temperatures is in fact thought to be responsible for the Space Shuttle Challenger disaster, and must be taken very seriously, especially for soft robots that will be implemented in medicine. A ductile-to-brittle transition temperature need not be what one might consider "cold," and is in fact characteristic of the material itself, depending on its crystallinity, toughness, side-group size (in the case of polymers), and other factors. [78]

International journals

International events

Chris Atkeson's robot that inspired the creation of Baymax Inflatable Robotic Arm.jpg
Chris Atkeson's robot that inspired the creation of Baymax

The 2014 Disney film Big Hero 6 features a soft robot, Baymax, originally designed for use in the healthcare industry. In the film, Baymax is portrayed as a large yet unintimidating robot with an inflated vinyl exterior surrounding a mechanical skeleton. The basis of Baymax concept comes from real life research on applications of soft robotics in the healthcare field, such as roboticist Chris Atkeson's work at Carnegie Mellon's Robotics Institute. [80]

The 2018 animated Sony film Spider-Man: Into the Spider-Verse features a female version of the supervillain Doctor Octopus that uses tentacles built with soft robotics to subdue her foes.

In episode 4 of the animated series Helluva Boss , inventor Loopty Goopty uses tentacles with soft robotics tipped with various weapons to threaten the members of the I.M.P into murdering his friend, Lyle Lipton.

See also

Related Research Articles

An actuator is a component of a machine that produces force, torque, or displacement, usually in a controlled way, when an electrical, pneumatic or hydraulic input is supplied to it in a system. An actuator converts such an input signal into the required form of mechanical energy. It is a type of transducer. In simple terms, it is a "mover".

<span class="mw-page-title-main">Electroactive polymer</span>

An electroactive polymer (EAP) is a polymer that exhibits a change in size or shape when stimulated by an electric field. The most common applications of this type of material are in actuators and sensors. A typical characteristic property of an EAP is that they will undergo a large amount of deformation while sustaining large forces.

Liquid crystal polymers (LCPs) are polymers with the property of liquid crystal, usually containing aromatic rings as mesogens. Despite uncrosslinked LCPs, polymeric materials like liquid crystal elastomers (LCEs) and liquid crystal networks (LCNs) can exhibit liquid crystallinity as well. They are both crosslinked LCPs but have different cross link density. They are widely used in the digital display market. In addition, LCPs have unique properties like thermal actuation, anisotropic swelling, and soft elasticity. Therefore, they can be good actuators and sensors. One of the most famous and classical applications for LCPs is Kevlar, a strong but light fiber with wide applications, notably bulletproof vests.  

<span class="mw-page-title-main">MEMS electrothermal actuator</span>

A MEMS electrothermal actuator is a microelectromechanical device that typically generates motion by thermal expansion. It relies on the equilibrium between the thermal energy produced by an applied electric current and the heat dissipated into the environment or the substrate. Its working principle is based on resistive heating. Fabrication processes for electrothermal actuators include deep X-ray lithography, LIGA, and deep reactive ion etching (DRIE). These techniques allow for the creation of devices with high aspect ratios. Additionally, these actuators are relatively easy to fabricate and are compatible with standard Integrated Circuits (IC) and MEMS fabrication methods. These electrothermal actuators can be utilized in different kind of MEMS devices like microgrippers, micromirrors, tunable inductors and resonators.

<span class="mw-page-title-main">Dielectric elastomers</span>

Dielectric elastomers (DEs) are smart material systems that produce large strains and are promising for Soft robotics, Artificial muscle, etc. They belong to the group of electroactive polymers (EAP). DE actuators (DEA) transform electric energy into mechanical work and vice versa. Thus, they can be used as both actuators, sensors, and energy-harvesting devices. They have high elastic energy density and fast response due to being lightweight, highly stretchable, and operating under the electrostatic principle. They have been investigated since the late 1990s. Many prototype applications exist. Every year, conferences are held in the US and Europe.

<span class="mw-page-title-main">Stretchable electronics</span>

Stretchable electronics, also known as elastic electronics or elastic circuits, is a group of technologies for building electronic circuits by depositing or embedding electronic devices and circuits onto stretchable substrates such as silicones or polyurethanes, to make a completed circuit that can experience large strains without failure. In the simplest case, stretchable electronics can be made by using the same components used for rigid printed circuit boards, with the rigid substrate cut to enable in-plane stretchability. However, many researchers have also sought intrinsically stretchable conductors, such as liquid metals.

Haptic perception means literally the ability "to grasp something", and is also known as stereognosis. Perception in this case is achieved through the active exploration of surfaces and objects by a moving subject, as opposed to passive contact by a static subject during tactile perception. Haptic perception involves the cutaneous receptors of touch, and proprioceptors that sense movement and body position. The inability for haptic perception is known as astereognosis.

<span class="mw-page-title-main">Robotics</span> Design, construction, use, and application of robots


Robotics is the interdisciplinary study and practice of the design, construction, operation, and use of robots.

<span class="mw-page-title-main">Ferroelectric polymer</span> Group of crystalline polar polymers that are also ferroelectric

Ferroelectric polymers are a group of crystalline polar polymers that are also ferroelectric, meaning that they maintain a permanent electric polarization that can be reversed, or switched, in an external electric field.

<span class="mw-page-title-main">Tactile sensor</span>

A tactile sensor is a device that measures information arising from physical interaction with its environment. Tactile sensors are generally modeled after the biological sense of cutaneous touch which is capable of detecting stimuli resulting from mechanical stimulation, temperature, and pain. Tactile sensors are used in robotics, computer hardware and security systems. A common application of tactile sensors is in touchscreen devices on mobile phones and computing.

Robotic sensing is a subarea of robotics science intended to provide sensing capabilities to robots. Robotic sensing provides robots with the ability to sense their environments and is typically used as feedback to enable robots to adjust their behavior based on sensed input. Robot sensing includes the ability to see, touch, hear and move and associated algorithms to process and make use of environmental feedback and sensory data. Robot sensing is important in applications such as vehicular automation, robotic prosthetics, and for industrial, medical, entertainment and educational robots.

Artificial muscles, also known as muscle-like actuators, are materials or devices that mimic natural muscle and can change their stiffness, reversibly contract, expand, or rotate within one component due to an external stimulus. The three basic actuation responses—contraction, expansion, and rotation—can be combined within a single component to produce other types of motions. Conventional motors and pneumatic linear or rotary actuators do not qualify as artificial muscles, because there is more than one component involved in the actuation.

Electronic skin refers to flexible, stretchable and self-healing electronics that are able to mimic functionalities of human or animal skin. The broad class of materials often contain sensing abilities that are intended to reproduce the capabilities of human skin to respond to environmental factors such as changes in heat and pressure.

Projection micro-stereolithography (PμSL) adapts 3D printing technology for micro-fabrication. Digital micro display technology provides dynamic stereolithography masks that work as a virtual photomask. This technique allows for rapid photopolymerization of an entire layer with a flash of UV illumination at micro-scale resolution. The mask can control individual pixel light intensity, allowing control of material properties of the fabricated structure with desired spatial distribution.

Liquid crystal elastomers (LCEs) are slightly crosslinked liquid crystalline polymer networks. These materials combine the entropy elasticity of an elastomer with the self-organization of the liquid crystalline phase. In liquid crystalline elastomers, the mesogens can either be part of the polymer chain or are attached via an alkyl spacer.

<span class="mw-page-title-main">Stéphanie P. Lacour</span> French neurotechnologist

Stéphanie P. Lacour is a French neurotechnologist and full professor holding the Foundation Bertarelli Chair in Neuroprosthetic Technology at the Swiss Federal Institute of Technology in Lausanne (EPFL). Lacour is a pioneer in the field of stretchable electronics and directs a laboratory at EPFL which specializes in the development of Soft BioElectronic Interfaces to enable seamless integration of neuroprosthetic devices into human tissues. Lacour is also a co-founding member and director of the Center for Neuroprosthetics at the EPFL Satellite Campus in Geneva, Switzerland.

A continuum robot is a type of robot that is characterised by infinite degrees of freedom and number of joints. These characteristics allow continuum manipulators to adjust and modify their shape at any point along their length, granting them the possibility to work in confined spaces and complex environments where standard rigid-link robots cannot operate. In particular, we can define a continuum robot as an actuatable structure whose constitutive material forms curves with continuous tangent vectors. This is a fundamental definition that allows to distinguish between continuum robots and snake-arm robots or hyper-redundant manipulators: the presence of rigid links and joints allows them to only approximately perform curves with continuous tangent vectors.

Mohsen (MO) Shahinpoor is an Iranian American engineer, scientist, and academician. He is a professor and director at the University of Maine College of Engineering, Department of Mechanical Engineering. He is also a professor in the Graduate School of Biomedical Science and Engineering at the University of Maine.

<span class="mw-page-title-main">Peristaltic robot</span> Peristaltic robot based on earthworm

A peristaltic robot, also known as a worm-bot, is a robot that uses peristaltic locomotion to move, mimicking the movement of earthworms. Peristaltic locomotion relies on compressions and expansions of the metameres, or body segments, of earthworms. This method of movement is especially effective in navigating through narrow and intricate surfaces, making it particularly suitable for small millimeter-scale robots. Peristaltic robots have a wide range of applications, including endoscopy, mining operations, and pipe inspections.

<span class="mw-page-title-main">Soft exoskeleton</span> Powered exoskeleton without a rigid shell or frame

A soft exoskeleton, also known as a soft wearable robot or a soft robotic exosuit, is a type of wearable robotic device designed to augment and enhance the physical abilities of the human body. Unlike traditional rigid exoskeletons, which are typically made of hard materials like metal and are worn over the user's limbs, soft exoskeletons are constructed from flexible and lightweight materials. Soft exoskeletons are designed to assist individuals with mobility impairments, aid in rehabilitation, augment human performance, and improve overall quality of life.

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