Biodegradable polythene film

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Polyethylene or polythene film biodegrades naturally, albeit over a long period of time. Methods are available to make it more degradable under certain conditions of sunlight, moisture, oxygen, and composting and enhancement of biodegradation by reducing the hydrophobic polymer and increasing hydrophilic properties. [1]

Contents

If traditional polyethylene film is littered it can be unsightly, and a hazard to wildlife. Some people believe that making plastic shopping bags biodegradable is one way to try to allow the open litter to degrade.

Plastic recycling improves usage of resources. Biodegradable films need to be kept away from the usual recycling stream to prevent contaminating the polymers to be recycled.

If disposed of in a sanitary landfill, most traditional plastics do not readily decompose. The sterile conditions of a sealed landfill also deter degradation of biodegradable polymers.

Polyethylene is a polymer consisting of long chains of the monomer ethylene (IUPAC name ethene). The recommended scientific name polyethene is systematically derived from the scientific name of the monomer.[1] [2] In certain circumstances it is useful to use a structure–based nomenclature. In such cases IUPAC recommends poly(methylene).[2] The difference is due to the opening up of the monomer's double bond upon polymerisation.

In the polymer industry the name is sometimes shortened to PE in a manner similar to that by which other polymers like polypropylene and polystyrene are shortened to PP and PS respectively. In the United Kingdom the polymer is commonly called polythene, although this is not recognised scientifically.

The ethene molecule (known almost universally by its common name ethylene) C2H4 is CH2=CH2, Two CH2 groups connected by a double bond, thus:

Polyethylene is created through polymerization of ethene. It can be produced through radical polymerization, anionic addition polymerization, ion coordination polymerization or cationic addition polymerization. This is because ethene does not have any substituent groups that influence the stability of the propagation head of the polymer. Each of these methods results in a different type of polyethylene.

Alternatives to biodegradable polythene film

Polythene or polyethylene film will naturally fragment and biodegrade, but it can take many decades to do this. [2] There are two methods to resolve this problem. One is to modify the carbon chain of polyethylene with an additive to improve its degradability and then its biodegradability; the other is to make a film with similar properties to polyethylene from a biodegradable substance such as starch. The latter are however much more expensive.

Starch based or biobased (hydrodegradable) film

This type is made from corn (maize), potatoes or wheat. This form of biodegradable film meets the ASTM standard (American Standard for Testing Materials) and European Norm EN13432 for compostability as it degrades at least 90% within 90 days or less at 140 degrees F. However, actual products made with this type of film may not meet those standards.

Examples of polymers made from starch

The heat, moisture and aeration in an industrial composting plant are required for this type of film to biodegrade, so it will not therefore readily degrade if littered in the environment.

Pros & cons of starch based film/bag

Pros
  • It is "compostable" under industrial conditions.
  • Reduced fossil fuel content (depending on loading of filler.)
Cons
  • Is more expensive than its non-biodegradable counterpart
  • Source of starch can be problematic (competition against food use, rainforests being cleared to grow crops for bioplastics)
  • Fossil fuels are burned and CO2 produced in the agricultural production process.
  • Poorer mechanical strength than additive based example – filling a starch bag with wet leaves and placing it curbside can result in the bottom falling out when a haulier picks it up.
  • Often not strong enough for use in high-speed machines
  • Degradation in a sealed landfill takes at least 6 months.
  • Emits CO2 in aerobic conditions and methane under anaerobic conditions
  • Limited Shelf life. Conditions must be respected for stockage.
  • If mixed with other plastics for recycling, the recycling process is compromised.

Typical applications

Carrier bag, refusal sacks, vegetable bags, food films, agricultural films, mailing films. However, these applications are still very limited compared to those of petroleum based plastic films.

Additive based

Additives can be added to conventional polymers to make them either oxodegradable or more hydrophilic to facilitate microbial attack.

Oxodegradable

These films are made by incorporating an additive within normal polymers to provide an oxidative and then a biological mechanism to degrade them. This typically takes 6 months to 1 year in the environment with adequate exposure to oxygen Degradation is a two-stage process; first the plastic is converted by reaction with oxygen (light, heat and/or stress accelerates the process but is not essential) to hydrophilic low molecular-weight materials and then these smaller oxidized molecules are biodegraded, i.e. converted into carbon dioxide, water and biomass by naturally occurring microorganisms. Commercial competitors and their trade associations allege that the process of biodegradation stops at a certain point, leaving fragments, but they have never established why or at what point. In fact Oxo-biodegradation of polymer material has been studied in depth at the Technical Research Institute of Sweden and the Swedish University of Agricultural Sciences. A peer-reviewed report of the work was published in Vol 96 of the journal of Polymer Degradation & Stability (2011) at page 919–928. It shows 91% biodegradation in a soil environment within 24 months, when tested in accordance with ISO 17556. This is similar to the breakdown of woody plant material where lignin is broken down and forms a humus component improving the soil quality. There is however a lot of controversy about these types of bags. The complete biodegradation is disputed and claimed not to take place. Many countries are now also thinking to ban this type of bags altogether [3] [4] [5] [6] [7]

Enhancing hydrophilicity of the polymer

These films are inherently biodegradable over a long period of time. Enhancement of the polymer by adding in additives to change the hydrophobic nature of the resin to slightly hydrophilic allows microorganisms to consume the macromolecules of the product, these products often are confused with oxobiodegradable products, but work in a different way. Enhancing of the hydrophilicity of the polymer allows fungus and bacteria to consume the polymer at a faster rate utilizing the carbon inside the polymer chain for energy. These additives attract certain microorganisms found in nature and many tests have been completed on the mixing of synthetic and biobased materials which are inherently biodegradable for enhancing the biodegradability of synthetic polymers that are not as fast to biodegrade. [8]

Pros and cons of additive based film/bag

Pros
  • Much cheaper than starch-based plastics
  • Can be made with normal machinery, and can be used in high speed machines, so no need to change suppliers and no loss of jobs
  • Materials are well known
  • Does not compete against food production
  • These films look, act and perform just like their non-degradable counterparts, during their programmed service-life but then break down if discarded.
  • They can be recycled with normal plastics. [9]
  • They are certified non-toxic, and safe for food-contact
  • Some bags degrade at about the same rate as a leaf. In fact, when used as bin liners, bags can start degrading after three or four days of being in the bin.[ citation needed ]
Cons
  • Degradation depends on access to air
  • Not designed to degrade in landfill, but can be safely landfilled. Will degrade if oxygen is present, but will NOT emit methane in landfill
  • European or American (EN13432 D6400)Standards on compostable products are not appropriate, as not designed for composting. They should be tested according to ASTM D6954 or (as from 1 Jan 1010) UAE norm 5009:2009
  • They are not suitable for PET or PVC
  • Precise rate of degradation/biodegradation cannot be predicted, but will be faster than nature's wastes such as straw or twigs, and much faster than normal plastic
  • Like normal plastics they are made from a by-product of oil or natural gas
  • If mixed with other plastics for recycling, the recycling process is compromised.

Typical applications

Trash Bags, Garbage Bags, Compost Bags, Carrier bag, Agricultural Film, Mulch Film, produce bags, - in fact all forms of short-life plastic film packaging

See also

Related Research Articles

<span class="mw-page-title-main">Biopolymer</span> Polymer produced by a living organism

Biopolymers are natural polymers produced by the cells of living organisms. Like other polymers, biopolymers consist of monomeric units that are covalently bonded in chains to form larger molecules. There are three main classes of biopolymers, classified according to the monomers used and the structure of the biopolymer formed: polynucleotides, polypeptides, and polysaccharides. The Polynucleotides, RNA and DNA, are long polymers of nucleotides. Polypeptides include proteins and shorter polymers of amino acids; some major examples include collagen, actin, and fibrin. Polysaccharides are linear or branched chains of sugar carbohydrates; examples include starch, cellulose, and alginate. Other examples of biopolymers include natural rubbers, suberin and lignin, cutin and cutan, melanin, and polyhydroxyalkanoates (PHAs).

<span class="mw-page-title-main">Biodegradation</span> Decomposition by living organisms

Biodegradation is the breakdown of organic matter by microorganisms, such as bacteria and fungi. It is generally assumed to be a natural process, which differentiates it from composting. Composting is a human-driven process in which biodegradation occurs under a specific set of circumstances.

<span class="mw-page-title-main">Polyethylene</span> Most common thermoplastic polymer

Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bottles, etc.). As of 2017, over 100 million tonnes of polyethylene resins are being produced annually, accounting for 34% of the total plastics market.

<span class="mw-page-title-main">Polymer degradation</span> Alteration in the polymer properties under the influence of environmental factors

Polymer degradation is the reduction in the physical properties of a polymer, such as strength, caused by changes in its chemical composition. Polymers and particularly plastics are subject to degradation at all stages of their product life cycle, including during their initial processing, use, disposal into the environment and recycling. The rate of this degradation varies significantly; biodegradation can take decades, whereas some industrial processes can completely decompose a polymer in hours.

<span class="mw-page-title-main">Plastic shopping bag</span> Type of shopping bag

Plastic shopping bags, carrier bags, or plastic grocery bags are a type of plastic bag used as shopping bags and made from various kinds of plastic. In use by consumers worldwide since the 1960s, these bags are sometimes called single-use bags, referring to carrying items from a store to a home. However, it is rare for bags to be worn out after single use and in the past some retailers incentivised customers to reuse 'single use' bags by offering loyalty points to those doing so. Even after they are no longer used for shopping, reuse for storage or trash is common, and modern plastic shopping bags are increasingly recyclable or compostable. In recent decades, numerous countries have introduced legislation restricting the provision of plastic bags, in a bid to reduce littering and plastic pollution.

<span class="mw-page-title-main">Bin bag</span> Disposable bag used to contain solid waste material

A bin bag, rubbish bag, garbage bag, bin liner, trash bag or refuse sack is a disposable bag used to contain solid waste. Such bags are useful to line the insides of waste containers to prevent the insides of the receptacle from becoming coated in waste material. Most bags today are made out of plastic, and are typically black, white, or green in color.

<span class="mw-page-title-main">Polylactic acid</span> Biodegradable polymer

Polylactic acid, also known as poly(lactic acid) or polylactide (PLA), is a thermoplastic polyester with backbone formula (C
3
H
4
O
2
)
n
or [–C(CH
3
)HC(=O)O–]
n
, formally obtained by condensation of lactic acid C(CH
3
)(OH)HCOOH
with loss of water. It can also be prepared by ring-opening polymerization of lactide [–C(CH
3
)HC(=O)O–]
2
, the cyclic dimer of the basic repeating unit.

<span class="mw-page-title-main">Bioplastic</span> Plastics derived from renewable biomass sources

Bioplastics are plastic materials produced from renewable biomass sources, such as vegetable fats and oils, corn starch, straw, woodchips, sawdust, recycled food waste, etc. Some bioplastics are obtained by processing directly from natural biopolymers including polysaccharides and proteins, while others are chemically synthesised from sugar derivatives and lipids from either plants or animals, or biologically generated by fermentation of sugars or lipids. In contrast, common plastics, such as fossil-fuel plastics are derived from petroleum or natural gas.

<span class="mw-page-title-main">Biodegradable plastic</span> Plastics that can be decomposed by the action of living organisms

Biodegradable plastics are plastics that can be decomposed by the action of living organisms, usually microbes, into water, carbon dioxide, and biomass. Biodegradable plastics are commonly produced with renewable raw materials, micro-organisms, petrochemicals, or combinations of all three.

NatureWorks LLC is an international company that manufactures bioplastics—polymers derived entirely from plant resources—as an alternative to conventional plastic, which is made from petroleum. The commercial quality polymer is made from the carbon found in simple plant sugars such as corn starch to create a proprietary polylactic acid polymer (PLA) which is marketed under the brand name Ingeo. Headquartered in Plymouth, Minnesota, NatureWorks is jointly owned by Cargill and PTT Global Chemical, a Thai state-owned company.

PBAT is a biodegradable random copolymer, specifically a copolyester of adipic acid, 1,4-butanediol and terephthalic acid. PBAT is produced by many different manufacturers and may be known by the brand names ecoflex, Wango,Ecoworld, Eastar Bio, and Origo-Bi. It is also called poly(butylene adipate-co-terephthalate) and sometimes polybutyrate-adipate-terephthalate or even just "polybutyrate". It is generally marketed as a fully biodegradable alternative to low-density polyethylene, having many similar properties including flexibility and resilience, allowing it to be used for many similar uses such as plastic bags and wraps. The structure is a random-block polymer consisting of butanediol–adipic acid and butanediol-terephthalic acid blocks.

<span class="mw-page-title-main">Commodity plastics</span> Inexpensive plastics with weak mechanical properties

Commodity plastics or commodity polymers are plastics produced in high volumes for applications where exceptional material properties are not needed. In contrast to engineering plastics, commodity plastics tend to be inexpensive to produce and exhibit relatively weak mechanical properties. Some examples of commodity plastics are polyethylene, polypropylene, polystyrene, polyvinyl chloride, and poly(methyl methacrylate) .Globally, the most widely used thermoplastics include both polypropylene and polyethylene. Products made from commodity plastics include disposable plates, disposable cups, photographic and magnetic tape, clothing, reusable bags, medical trays, and seeding trays.

<span class="mw-page-title-main">Photo-oxidation of polymers</span>

In polymer chemistry photo-oxidation is the degradation of a polymer surface due to the combined action of light and oxygen. It is the most significant factor in the weathering of plastics. Photo-oxidation causes the polymer chains to break, resulting in the material becoming increasingly brittle. This leads to mechanical failure and, at an advanced stage, the formation of microplastics. In textiles the process is called phototendering.

Oxo-degradation is a process of plastic degradation utilizing oxidation to reduce the molecular weight of plastic, rendering the material accessible to bacterial and fungal decomposition. To change the Molecular structure in order to break down under sunlight, the plastic can be broken down and eaten by micro-organisms. Oxo-degradable plastics- composed of polymers such as polyethylene (PE) or polypropylene (PP) -contain a prodegradant catalyst, typically a salt of manganese or iron.

<span class="mw-page-title-main">Biodegradable bag</span> Bag capable of being decomposed

Biodegradable bags are bags that are capable of being decomposed by bacteria or other living organisms.

<span class="mw-page-title-main">Plastic</span> Material of a wide range of synthetic or semi-synthetic organic solids

Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.

Biodegradable additives are additives that enhance the biodegradation of polymers by allowing microorganisms to utilize the carbon within the polymer chain as a source of energy. Biodegradable additives attract microorganisms to the polymer through quorum sensing after biofilm creation on the plastic product. Additives are generally in masterbatch formation that use carrier resins such as polyethylene (PE), polypropylene (PP), polystyrene (PS) or polyethylene terephthalate (PET).

Biodegradable athletic footwear is athletic footwear that uses biodegradable materials with the ability to compost at the end-of-life phase. Such materials include natural biodegradable polymers, synthetic biodegradable polymers, and biodegradable blends. The use of biodegradable materials is a long-term solution to landfill pollution that can significantly help protect the natural environment by replacing the synthetic, non-biodegradable polymers found in athletic footwear.

<span class="mw-page-title-main">Polymateria</span> British private technology company

Polymateria Ltd is a British technology company developing biodegradable plastic alternatives. In 2020, the privately owned company was the first to achieve certified biodegradation of the most commonly-littered forms of plastic packaging in real-world conditions, in less than a year without creating microplastics.

<span class="mw-page-title-main">Plastic degradation by marine bacteria</span> Ability of bacteria to break down plastic polymers

Plastic degradation in marine bacteria describes when certain pelagic bacteria break down polymers and use them as a primary source of carbon for energy. Polymers such as polyethylene(PE), polypropylene (PP), and polyethylene terephthalate (PET) are incredibly useful for their durability and relatively low cost of production, however it is their persistence and difficulty to be properly disposed of that is leading to pollution of the environment and disruption of natural processes. It is estimated that each year there are 9-14 million metric tons of plastic that are entering the ocean due to inefficient solutions for their disposal. The biochemical pathways that allow for certain microbes to break down these polymers into less harmful byproducts has been a topic of study to develop a suitable anti-pollutant.

References

  1. "Biodegradable Plastic enhancing hydrophilic properties". Biosphere Plastic. Retrieved 30 June 2011.
  2. "Microbes biodegrade aromatic hydrocarbons". Biosphere Plastic. Retrieved 20 May 2011.
  3. "Oxo-degradable plastics: do they biodegrade? In search of a definite answer | OWS". Ows.be. 20 June 2014. Retrieved 16 August 2018.
  4. "Oxo-degradable plastics increasingly under fire in Europe – European Bioplastics e.V". European-bioplastics.org. 28 February 2017. Retrieved 16 August 2018.
  5. "What are the Benefits and Drawbacks to Oxo-degradable Bags? - PPRC PPRC". Pprc.org. Archived from the original on 21 October 2017. Retrieved 16 August 2018.
  6. "Environmental impact of oxo-degradable plastics". Food Packaging Forum. 24 April 2017. Retrieved 16 August 2018.
  7. The impact of the use of "oxo-degradable" plastic on the environment - EU Law and Publications. Publications.europa.eu. 20 September 2016. ISBN   9789279618284 . Retrieved 16 August 2018.
  8. Biodegradable Polymers. By Jasim Ahmed, Brijesh K. Tiwari, Syed H. Imam. 4 April 2012. ISBN   9781439851166 . Retrieved 10 March 2009.
  9. "RECYCLING OF PLASTICS". Oxobiodegradable Plastics Association. Archived from the original on 19 January 2010. Retrieved July 9, 2012.