Electrofiltration

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Electrofiltration is a method that combines membrane filtration and electrophoresis in a dead-end process.

Membrane technology covers all engineering approaches for the transport of substances between two fractions with the help of permeable membranes. In general, mechanical separation processes for separating gaseous or liquid streams use membrane technology.

Electrophoresis motion of charged particles in electric field

Electrophoresis is the motion of dispersed particles relative to a fluid under the influence of a spatially uniform electric field. Electrophoresis of positively charged particles (cations) is sometimes called cataphoresis, while electrophoresis of negatively charged particles (anions) is sometimes called anaphoresis.

Contents

Electrofiltration is regarded as an appropriate technique for concentration and fractionation of biopolymers. The film formation on the filter membrane which hinders filtration can be minimized or completely avoided by the application of electric field, improving filtration’s performance and increasing selectivity in case of fractionation. This approach reduces significantly the expenses for downstream processing in bioprocesses.

Biopolymer polymer produced by a living organism

Biopolymers are polymers produced by living organisms; in other words, they are polymeric biomolecules. Biopolymers contain monomeric units that are covalently bonded to form larger structures. There are three main classes of biopolymers, classified according to the monomeric units used and the structure of the biopolymer formed: polynucleotides, which are long polymers composed of 13 or more nucleotide monomers; polypeptides, which are short polymers of amino acids; and polysaccharides, which are often linear bonded polymeric carbohydrate structures. Other examples of biopolymers include rubber, suberin, melanin and lignin.

Electric field spatial distribution of vectors representing the force applied to a charged test particle

An electric field surrounds an electric charge, and exerts force on other charges in the field, attracting or repelling them. Electric field is sometimes abbreviated as E-field. The electric field is defined mathematically as a vector field that associates to each point in space the force per unit of charge exerted on an infinitesimal positive test charge at rest at that point. The SI unit for electric field strength is volt per meter (V/m). Newtons per coulomb (N/C) is also used as a unit of electric field strength. Electric fields are created by electric charges, or by time-varying magnetic fields. Electric fields are important in many areas of physics, and are exploited practically in electrical technology. On an atomic scale, the electric field is responsible for the attractive force between the atomic nucleus and electrons that holds atoms together, and the forces between atoms that cause chemical bonding. Electric fields and magnetic fields are both manifestations of the electromagnetic force, one of the four fundamental forces of nature.

Filtration

Filtration is any of various mechanical, physical or biological operations that separates solids from fluids by adding a medium through which only the fluid can pass. The fluid that passes through is called the filtrate. In physical filters oversize solids in the fluid are retained and in biological filters particulates are trapped and ingested and metabolites are retained and removed. However, the separation is not complete; solids will be contaminated with some fluid and filtrate will contain fine particles. Filtration occurs both in nature and in engineered systems; there are biological, geological, and industrial forms. For example, in animals, renal filtration removes waste from the blood, and in water treatment and sewage treatment, undesirable constituents are removed by people into a animal film grown on or in the filter medium, as in slow sand filtration.

Technique

Figure 1: Schematic representation of an electrofiltration chamber Electrofiltration chamber setup-EN.svg
Figure 1: Schematic representation of an electrofiltration chamber

Electrofiltration is a technique for separation and concentration of colloidal substances – for instance biopolymers. The principle of electrofiltration is based on overlaying electric field on a standard dead-end filtration. Thus the created polarity facilitates electrophoretic force which is opposite to the resistance force of the filtrate flow and directs the charged biopolymers. This provides extreme decrease in the film formation on the micro- or ultra-filtration membranes and the reduction of filtration time from several hours by standard filtration to a few minutes by electrofiltration. In comparison to cross-flow filtration electrofiltration exhibits not only increased permeate flow but also guarantees reduced shear force stress which qualifies it as particularly mild technique for separation of biopolymers that are usually unstable.

Cross-flow filtration

In chemical engineering, biochemical engineering and protein purification, crossflow filtration is a type of filtration. Crossflow filtration is different from dead-end filtration in which the feed is passed through a membrane or bed, the solids being trapped in the filter and the filtrate being released at the other end. Cross-flow filtration gets its name because the majority of the feed flow travels tangentially across the surface of the filter, rather than into the filter. The principal advantage of this is that the filter cake is substantially washed away during the filtration process, increasing the length of time that a filter unit can be operational. It can be a continuous process, unlike batch-wise dead-end filtration.

The promising application in purification of biotechnological products is based on the fact that biopolymers are difficult for filtration but on the other hand they are usually charged as a result of the presence of amino and carboxyl groups. The objective of electrofiltration is to prevent the formation of filter cake and to improve the filtration kinetic of products difficult to filtrate.

The electrophoresis of the particles and the electro-osmosis become essential when the filtration process is overlaid with electric field. By electrofiltration the conventional filtration is overlaid with an electric field (DC) which works parallel with the filtrate’s flow direction. When the electrophoretic force FE, oppositely directed to flow, overruns the hydrodynamic resistance force FW, the charged particles migrate from the filter medium, thus reducing significantly the thickness of the filter cake on the membrane.

Electro-osmosis

Electroosmotic flow is the motion of liquid induced by an applied potential across a porous material, capillary tube, membrane, microchannel, or any other fluid conduit. Because electroosmotic velocities are independent of conduit size, as long as the electrical double layer is much smaller than the characteristic length scale of the channel, electroosmotic flow will have little effect. Electroosmotic flow is most significant when in small channels. Electroosmotic flow is an essential component in chemical separation techniques, notably capillary electrophoresis. Electroosmotic flow can occur in natural unfiltered water, as well as buffered solutions.

Filter cake

A filter cake is formed by the substances that are retained on a filter. The filter cake grows in the course of filtration, becoming "thicker" as particulate matter is retained.

When the solid particles, subject to separation, are negatively charged they migrate towards the anode (positive pole) and deposit on the filter cloth situated there. As a result, on the cathode side’s membrane (negative pole) there is only a very thin film allowing nearly the whole filtrate to efflux through this membrane.

Anode Electrode through which conventional current flows into a polarized electrical device

An anode is an electrode through which the conventional current enters into a polarized electrical device. This contrasts with a cathode, an electrode through which conventional current leaves an electrical device. A common mnemonic is ACID, for "anode current into device". The direction of conventional current in a circuit is opposite to the direction of electron flow, so electrons flow out the anode into the outside circuit. In a galvanic cell, the anode is the electrode at which the oxidation reaction occurs.

A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic CCD for Cathode Current Departs. A conventional current describes the direction in which positive charges move. Electrons have a negative electrical charge, so the movement of electrons is opposite to that of the conventional current flow. Consequently, the mnemonic cathode current departs also means that electrons flow into the device's cathode from the external circuit.

Figure 1 presents schematic description of electrofiltration chamber with flushing electrodes. For the flushing circulation a buffer solution is used. This approach has been patented. [1]

Fundamental

Figure 2: Filter cake of xanthan on filter plate Electrofiltration filterplate.jpg
Figure 2: Filter cake of xanthan on filter plate

The hydrodynamic resistance force is evaluated following the Stokes’ law.

The electrophoretic force is evaluated following the Coulomb’s law.

In these equations rH presents the hydrodynamic radius of the colloids, – the speed of electrophoretic migration, – the dynamic viscosity of the solutions, dielectric constant in vacuum, is water’s relative dielectric constant at 298 K, is the zeta potential, E is the electric field. The hydrodynamic radius is the sum of particles’ radiuses and the stationary solvent interface.

By steady state electrophoretic migration of charged colloids the electrophoretic force and the hydrodynamic resistance force are in equilibrium, described by:

FW + FE = 0

Those effects influence the electrofiltration of biopolymers, which could be also charged, not only by the hydrodynamic resistance force but also by the electric field force. Focusing on the cathode side reveals that the negatively charged particles are affected by the electric field force, which is opposite to the hydrodynamic resistance force. In this manner the formation of filter cake on this side is impeded or in ideal situation filter cake is not formed at all. In this case the electric field is referred as critical electric field Ecrit. As a result of the equilibrium of those forces, liquids subjected to the influence of electric force become charged. In addition to the applied hydraulic pressure ∆pH the process is influenced also by the electro-osmotic pressure Pe.

Modifying the Darcy’s basic equation, describing filter cake formation, with electro-kinetic effects by integration under assumption of using the constants of electro-osmotic pressure Pe, the critical electric field Ekrit and the electric field E results: Previous scientific works conducted in the Dept. of Bioprocess Engineering, Institute of Engineering in Life Sciences, University of Karlsruhe demonstrated that electrofiltration is effective for the concentration of charged biopolymers. Very promising results concerning purification of the charged polysaccharide xanthan are already obtained. [2] Figure 2 represents xanthan filter cake.

Related Research Articles

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Electrostatics Electric charge at rest

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Microfiltration is a type of physical filtration process where a contaminated fluid is passed through a special pore-sized membrane to separate microorganisms and suspended particles from process liquid. It is commonly used in conjunction with various other separation processes such as ultrafiltration and reverse osmosis to provide a product stream which is free of undesired contaminants.

Zeta potential

Zeta potential is a scientific term for electrokinetic potential in colloidal dispersions. In the colloidal chemistry literature, it is usually denoted using the Greek letter zeta (ζ), hence ζ-potential. The usual units are volts (V) or millivolts (mV). From a theoretical viewpoint, the zeta potential is the electric potential in the interfacial double layer (DL) at the location of the slipping plane relative to a point in the bulk fluid away from the interface. In other words, zeta potential is the potential difference between the dispersion medium and the stationary layer of fluid attached to the dispersed particle.

Dielectrophoresis migration of particles in an electric field

Dielectrophoresis (DEP) is a phenomenon in which a force is exerted on a dielectric particle when it is subjected to a non-uniform electric field. This force does not require the particle to be charged. All particles exhibit dielectrophoretic activity in the presence of electric fields. However, the strength of the force depends strongly on the medium and particles electrical properties, on the particles shape and size, as well as on the frequency of the electric field. Consequently, fields of a particular frequency can manipulate particles with great selectivity. This has allowed, for example, the separation of cells or the orientation and manipulation of nanoparticles and nanowires. Furthermore, a study of the change in DEP force as a function of frequency can allow the electrical properties of the particle to be elucidated.

Electrical work is the work done on a charged particle by an electric field. The equation for 'electrical' work is equivalent to that of 'mechanical' work:

Gaussian surface closed surface in three-dimensional space through which the flux of a vector field is calculated; usually the gravitational field, the electric field, or magnetic field

A Gaussian surface is a closed surface in three-dimensional space through which the flux of a vector field is calculated; usually the gravitational field, the electric field, or magnetic field. It is an arbitrary closed surface S = ∂V used in conjunction with Gauss's law for the corresponding field by performing a surface integral, in order to calculate the total amount of the source quantity enclosed; e.g., amount of gravitational mass as the source of the gravitational field or amount of electric charge as the source of the electrostatic field, or vice versa: calculate the fields for the source distribution.

Filter press separation process, specially employed by solid/liquid separation using the principle of pressure drive

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Electroacoustic phenomena arise when ultrasound propagates through a fluid containing ions. The associated particle motion generates electric signals because ions have electric charge. This coupling between ultrasound and electric field is called electroacoustic phenomena. The fluid might be a simple Newtonian liquid, or complex heterogeneous dispersion, emulsion or even a porous body. There are several different electroacoustic effects depending on the nature of the fluid.

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Coulombs law Fundamental physical law of electromagnetism

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Capillary electrochromatography

Capillary electrochromatography (CEC) is a chromatographic technique in which the mobile phase is driven through the chromatographic bed by electroosmosis. Capillary electrochromatography is a combination of two analytical techniques, high-performance liquid chromatography and capillary electrophoresis. Capillary electrophoresis aims to separate analytes on the basis of their mass-to-charge ratio by passing a high voltage across ends of a capillary tube, which is filled with the analyte. High-performance liquid chromatography separates analytes by passing them, under high pressure, through a column filled with stationary phase. The interactions between the analytes and the stationary phase and mobile phase lead to the separation of the analytes. In capillary electrochromatography capillaries, packed with HPLC stationary phase, are subjected to a high voltage. Separation is achieved by electrophoretic migration of solutes and differential partitioning.

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References

  1. WO 02051874 “Electrofiltration of Biopolymers”
  2. Hofmann R., Posten C. (2003). "Improvement of dead-end filtration of biopolymers with pressure electrofiltration". Chemical Engineering Science. 58 (17): 3847. doi:10.1016/S0009-2509(03)00271-9.

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