The CRP Group is an Italian industrial group specialising in additive manufacturing, [1] Rapid Prototyping and high precision machining services in the motorsport, [2] automotive, [3] space, [4] boating, design, medical and UAV sectors. In the automotive sector, CRP Group has been building electric motorcycles since 2014 through the start-up Energica Motor Company, a member of its group.
In 2015, CRP Group consists of CRP Technologies, CRP Racing, CRP USA, Energica Motor Company, CRP Engineering, CRP Meccanica [5] and CRP Service.
In January 2021, CRP Meccanica became Italy's exclusive distributor of the Sapphire SLM metal 3D printing system, a "full-stack solution", in agreement with the American company Velo3D. [6]
The CRP Group was founded in 1970 as Roberto Cevolini & C. snc. Established by Roberto Cevolini, the company was a supplier of contract machining services, mainly in the motorsport sector and in the manufacture of components for F1 racing cars. [7] In 2000, in association with Team Minardi, on the Minardi M02 the company introduced the first F1 gearbox manufactured by titanium rapid casting, [8] a solution later also adopted by other teams.
By 2002 Roberto Cevolini & C. had grown to employ more than 50 people and a new in-house technology department was created: CRP Technology. [9] This company division was led by Roberto's son Franco Cevolini, a materials engineering specialist who branched out into the research and development of rapid prototyping materials and technologies, creating the Windform [10] family of materials.
In 2003 CRP Technology was incorporated as a company, also including Roberto Cevolini & C. within its organisation. Its core business continued to be high-precision machining, additive manufacturing, and the worldwide distribution of Windform materials. [ citation needed ]
In 2006 the company initiated CRP Racing, which raced its 125 motorbikes in the Honda Trophy [11] and the Italian Motorcycle Road Racing Championship (Campionato Italiano Velocità), [12] with young riders recruited by the technical staff who took also part in MotoGP.
In 2009 CRP Racing began building an electric racing motorcycle, the eCRP, [13] which competed in the TTXGP [14] and e-Power [15] championship, winning the European Champion, [16] and Vice-World Champion [17] title of TTXGP.
CRP USA was founded in USA in 2008. CRP USA provides an additive manufacturing and 3D printing service and distributes the Windform materials on the American market. CRP USA is based in North Carolina. CRP USA constructs parts using the Windform materials for the space, [18] motorsports, [19] entertainment, automotive and defence industries.
In July 2010, CRP Technology created three new companies: CRP Engineering, CRP Meccanica [20] and CRP Service.
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, with the material being added together, typically layer by layer.
3D Systems, headquartered in Rock Hill, South Carolina, is a company that engineers, manufactures, and sells 3D printers, 3D printing materials, 3D scanners, and offers a 3D printing service. The company creates product concept models, precision and functional prototypes, master patterns for tooling, as well as production parts for direct digital manufacturing. It uses proprietary processes to fabricate physical objects using input from computer-aided design and manufacturing software, or 3D scanning and 3D sculpting devices.
Brammo, Inc. was an American producer of electric traction motors and traction batteries based in Talent, Oregon, United States. Brammo also developed and sold a range of electric motorcycles via the company's website and motorcycle dealers throughout the United States, Europe, and Asia.
Bardahl is a brand of petroleum oil additives, lubricants and gasoline additives for motor vehicles and internal combustion engines made by Bardahl Manufacturing Corporation in Seattle, Washington.
Electric motorcycles and scooters are plug-in electric vehicles with two or three wheels. Power is supplied by a rechargeable battery that drives one or more electric motors. Electric scooters are distinguished from motorcycles by having a step-through frame, instead of being straddled. Electric bicycles are similar vehicles, distinguished by retaining the ability to be propelled by the rider pedaling in addition to battery propulsion.
Öhlins or Öhlins Racing AB, is a Swedish company that develops suspension systems for the automotive, motorcycle, mountain bike and motorsport industries. Approximately 97% of all production is exported and Öhlins has distribution in over 50 countries worldwide. The company also produces other types of vehicle components, including steering dampers and ride height control systems. A two-wheel drive system for motorcycles has been produced in the past.
Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts. The raw material is placed under a vacuum and fused together from heating by an electron beam. This technique is distinct from selective laser sintering as the raw material fuses having completely melted.
BBS Kraftfahrzeugtechnik AG is a high-performance automobile wheel design company headquartered in Schiltach, Germany. BBS produces wheels for motorsport, OEM, and aftermarket applications. The company is often credited as pioneering the three-piece wheel and advancing the aluminum wheel industry over many decades, and remains one of the largest producers of automobile wheels in the world. It is a part of KW Automotive since 2021.
Zongshen is a Chinese manufacturing company producing motorcycles, quad bikes, generators, and engines, based in Chongqing, China. It claims to have a yearly output of over 1,000,000 motorcycles.
Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.
Solid Concepts, Inc. is a custom manufacturing company engaged in engineering, manufacturing, production, and prototyping. The company is headquartered in Valencia, California, in the Los Angeles County area, with six other facilities located around the United States. Solid Concepts is an additive manufacturing service provider as well as a major manufacturer of business products, aerospace, unmanned systems, medical equipment and devices, foundry cast patterns, industrial equipment and design, and transportation parts.
Sciaky, Inc. is an American manufacturer of metal 3d printing systems and industrial welding systems, founded in 1939 and headquartered in Chicago, Illinois. It specializes in electron beam welding systems and services for aerospace manufacturers.
Fused filament fabrication (FFF), also known as fused deposition modeling, or filament freeform fabrication, is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the RepRap project to give an acronym (FFF) that would be legally unconstrained in its use.
Energica Motor Company is an Italian manufacturer of electric motorcycles. The Energica project was started in 2010 in Modena, Italy, by CRP Group, an international company involved in computer numerical control machining and additive manufacturing with advanced selective laser sintering materials. Energica Motor Company was officially founded in 2014 with the aim of creating high-performance sustainable motorcycles.
In recent years, 3D printing has developed significantly and can now perform crucial roles in many applications, with the most common applications being manufacturing, medicine, architecture, custom art and design, and can vary from fully functional to purely aesthetic applications.
A variety of processes, equipment, and materials are used in the production of a three-dimensional object via additive manufacturing. 3D printing is also known as additive manufacturing, because the numerous available 3D printing process tend to be additive in nature, with a few key differences in the technologies and the materials used in this process.
The Energica Ego is an electrically propelled sport road motorcycle designed and marketed by Energica Motor Company. It is claimed by Energica to be the world's first street-legal electric Italian sport motorcycle. The prototype was finished in 2013 and the vehicle came into the market in 2015. The prototype made use of new technologies such as CNC and 3D-printing, including the dashboard and headlights which were 3D-printed.
Cold spray additive manufacturing (CSAM) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or backing plate, deform and bond together creating a layer. Moving the nozzle over a substrate repeatedly, a deposit is building up layer-by-layer, to form a part or component. If an industrial robot or computer controlled manipulator controls the spray gun movements, complex shapes can be created. To achieve 3D shape, there are two different approaches. First to fix the substrate and move the cold spray gun/nozzle using a robotic arm, the second one is to move the substrate with a robotic arm, and keep the spray-gun nozzle fixed. There is also a possibility to combine these two approaches either using two robotic arms or other manipulators. The process always requires a substrate and uses only powder as raw material.
Fast Radius is a company that provides manufacturing services in four main areas: application discovery, product design and testing, production-grade manufacturing, and global fulfillment. Its on-demand manufacturing capabilities include additive manufacturing, or 3D printing, CNC machining, injection molding, and urethane casting.
Frank Götzke is a German engineer and technology manager. His creations include the Bugatti Veyron, Bugatti Chiron and Bugatti Bolide. He is also well known for his metallic 3D printing creations. He is considered to be a pioneer in the field of carbon-fiber-reinforced structural and functional parts, which are manufactured with resin infiltration processes. Götzke has been a member of the Volkswagen Group since 1995, and he has worked for its super car brand Bugatti since 2001.