Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals; that is, the way in which science is applied to the production of metals, and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist.
Sintering or frittage is the process of compacting and forming a solid mass of material by heat or pressure without melting it to the point of liquefaction.
Electrophoretic deposition (EPD), is a term for a broad range of industrial processes which includes electrocoating, cathodic electrodeposition, anodic electrodeposition, and electrophoretic coating, or electrophoretic painting. A characteristic feature of this process is that colloidal particles suspended in a liquid medium migrate under the influence of an electric field (electrophoresis) and are deposited onto an electrode. All colloidal particles that can be used to form stable suspensions and that can carry a charge can be used in electrophoretic deposition. This includes materials such as polymers, pigments, dyes, ceramics and metals.
In materials science, the sol–gel process is a method for producing solid materials from small molecules. The method is used for the fabrication of metal oxides, especially the oxides of silicon (Si) and titanium (Ti). The process involves conversion of monomers into a colloidal solution (sol) that acts as the precursor for an integrated network of either discrete particles or network polymers. Typical precursors are metal alkoxides.
A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both.
A superalloy, or high-performance alloy, is an alloy with the ability to operate at a high fraction of its melting point. Several key characteristics of a superalloy are excellent mechanical strength, resistance to thermal creep deformation, good surface stability, and resistance to corrosion or oxidation.
Near net shape is an industrial manufacturing technique. The name implies that the initial production of the item is very close to the final (net) shape, reducing the need for surface finishing. Reducing traditional finishing such as machining or grinding eliminates more than two-thirds of the production costs in some industries.
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals, such as household appliances, aluminium extrusions, drum hardware, automobiles, and bicycle frames. Advancements in powder coating technology like UV curable powder coatings allow for other materials such as plastics, composites, carbon fiber, and MDF to be powder coated due to the minimum heat and oven dwell time required to process these components.
Thermal spraying techniques are coating processes in which melted materials are sprayed onto a surface. The "feedstock" is heated by electrical or chemical means.
Gas dynamic cold spraying or cold spraying (CS) is a coating deposition method. Solid powders are accelerated in a supersonic gas jet to velocities up to ca. 1200 m/s. During impact with the substrate, particles undergo plastic deformation and adhere to the surface. To achieve a uniform thickness the spraying nozzle is scanned along the substrate. Metals, polymers, ceramics, composite materials and nanocrystalline powders can be deposited using cold spraying. The kinetic energy of the particles, supplied by the expansion of the gas, is converted to plastic deformation energy during bonding. Unlike thermal spraying techniques, e.g., plasma spraying, arc spraying, flame spraying, or high velocity oxygen fuel (HVOF), the powders are not melted during the spraying process.
Solution precursor plasma spray (SPPS) is a thermal spray process where a feedstock solution is heated and then deposited onto a substrate. Basic properties of the process are fundamentally similar to other plasma spraying processes. However, instead of injecting a powder into the plasma plume, a liquid precursor is used. The benefits of utilizing the SPPS process include the ability to create unique nanometer sized microstructures without the injection feed problems normally associated with powder systems and flexible, rapid exploration of novel precursor compositions.
Tape casting is a casting process used in the manufacture of thin ceramic tapes and sheets from ceramic slurry. The ceramic slurry is cast in a thin layer onto a flat surface and then dried and sintered. It's a part of powder metallurgy.
Patcha Ramachandra Rao was a metallurgist and administrator. He has the unique distinction of being the only Vice-Chancellor (2002–05) of the Banaras Hindu University (BHU) who was also a student (1963–68) and faculty (1964–92) at that institution. From 1992 to 2002, Rao was the Director of the National Metallurgical Laboratory, Jamshedpur. After his tenure as Vice-Chancellor of B.H.U., in 2005, he took the reins of the Defence Institute of Advanced Technology (DIAT) as its first Vice-Chancellor. He was to serve DIAT until his superannuation in 2007. From 2007 till the end, Rao was a Raja Ramanna Fellow at the International Advanced Research Centre for Powder Metallurgy and New Materials, in Hyderabad, Andhra Pradesh.
Palle Rama Rao FREng is an Indian scientist noted for his contribution to the field of Physical and Mechanical Metallurgy. He has collaborated and conducted research activities for over dozen universities and associations all over India and abroad. He has been honoured with the titles of Padma Vibhushan in 2011 by president of India for his contributions to scientific community. He is acting as the chairman, Governing Council, International Advanced Research Centre for Powder Metallurgy & New Materials (ARCI), Hyderabad.
The Allomet Corporation is a privately owned company located in North Huntingdon, Pennsylvania that produces a line of patented powdered metal products known as EternAloy® Tough-Coated Hard Powders (TCHP).
Cobalt borides are inorganic compounds with the general formula CoxBy. The two main cobalt borides are CoB and Co2B. These are refractory materials.
Chaitanyamoy Ganguly is an Indian nuclear scientist and a former head of the Nuclear Fuel Cycle and Materials Section of the International Atomic Energy Agency (IAEA), credited with many innovations in the field of nuclear material science. He was honored by the Government of India, in 2002, with the fourth highest Indian civilian award of Padma Shri.
Uta Klement is a senior professor at Chalmers University of Technology who works in the field of materials science with emphasis on electron microscopy.
Gurpreet Singh is an associate professor at Kansas State University in the department of Mechanical and Nuclear Engineering. He is endowed by the Harold O. and Jane C. Massey Neff Professorship in Mechanical Engineering. Singh was born in Ludhiana, India; he currently resides in the U.S.
Cold spray additive manufacturing (CSAM) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or backing plate, deform and bond together creating a layer. Moving the nozzle over a substrate repeatedly, a deposit is building up layer-by-layer, to form a part or component. If an industrial robot or computer controlled manipulator controls the spray gun movements, complex shapes can be created. To achieve 3D shape, there are two different approaches. First to fix the substrate and move the cold spray gun/nozzle using a robotic arm, the second one is to move the substrate with a robotic arm, and keep the spray-gun nozzle fixed. There is also a possibility to combine these two approaches either using two robotic arms or other manipulators. The process always requires a substrate and uses only powder as raw material.
