Cameron ram-type blowout preventer

Last updated
Cameron ram-type blowout preventer Cameron Ram-type Blowout Preventer (1922).jpg
Cameron ram-type blowout preventer

The Cameron ram-type blowout preventer was the first successful blowout preventer (BOP) for oil wells. It was developed by James S. Abercrombie and Harry S. Cameron in 1922. [1] [2] The device was issued U.S. Patent 1,569,247 on January 12, 1926. [3] The blowout preventer was designated as a Mechanical Engineering Landmark in 2003. [1] [2] [4]

Blowout preventer large, specialized valve or similar mechanical device, used to seal, control and monitor oil and gas wells to prevent blowout

A blowout preventer (BOP) is a large, specialized valve or similar mechanical device, used to seal, control and monitor oil and gas wells to prevent blowouts, the uncontrolled release of crude oil and/or natural gas from a well. They are usually installed in stacks of other valves.

Oil well boring in the Earth that is designed to bring petroleum oil hydrocarbons to the surface

An oil well is a boring in the Earth that is designed to bring petroleum oil hydrocarbons to the surface. Usually some natural gas is released along with the oil. A well that is designed to produce only gas may be termed a gas well.

Contents

History

While drilling an oil or gas well, the top of the wellbore is lined with a casing. The drill string runs through the casing. The annular (ring-shaped) region between the casing and the drill stem is filled with drilling mud which provides hydrostatic pressure to keep the formation fluid from coming up the wellbore. If the pressure of the formation fluid exceeds the hydrostatic pressure of the drilling mud, the oil or gas can blow out of the wellbore. This has caused spills of large quantities of oil and fires on drilling rigs. The blowout of the Lucas well at the Spindletop field in 1901 lasted for over nine days and spilled over 500,000 US barrels (60,000,000 l; 16,000,000 US gal; 13,000,000 imp gal) of oil. [4]

In drilling technology, casing string is a long section of connected oilfield pipe that is lowered into a wellbore and cemented. The purpose of the casing pipe is as follows:

A drill string on a drilling rig is a column, or string, of drill pipe that transmits drilling fluid and torque to the drill bit. The term is loosely applied to the assembled collection of the drill pipe, drill collars, tools and drill bit. The drill string is hollow so that drilling fluid can be pumped down through it and circulated back up the annulus.

Formation fluid refers to the naturally occurring liquids and gases contained in geologic formations. Fluids introduced during the drilling process are called drilling fluids. Fluids in an oil or gas reservoir are called reservoir fluids. The fluids flowing from the wellhead of an oil or gas well are called production fluids.

James Smither Abercrombie (1891–1975), a Texas oil driller, and Harry S. Cameron (1872–1928), who operated a machine shop, formed the Cameron Iron Works in 1920. [5] Abercrombie had an idea for a blowout preventer and took it to Cameron. They designed and built the device at the Cameron Iron works. This resulted in the first ram-type blowout preventer, which they called the MO BOP. [1] [2] [4]

Cameron Iron Works successfully marketed their blowout preventer and developed other tools for petroleum exploration. In 1990, Cooper Industries acquired the company. Cooper's petroleum divisions were transferred into the Cooper Cameron Corporation. [4] This company is now called Cameron International Corporation.

Cooper Industries company

Cooper Industries is an American worldwide electrical products manufacturer headquartered in Houston, Texas. Founded in 1833, the company has seven operating divisions including Bussmann electrical and electronic fuses; Crouse-Hinds and CEAG explosion-proof electrical equipment; Halo and Metalux lighting fixtures; and Kyle and McGraw-Edison power systems products. In 2011, 59% of total sales were to customers in the industrial and utility end-markets and 40% of total sales were to customers outside the United States. Cooper has manufacturing facilities in 23 countries as of 2011.

Design

Plan view of the Cameron BOP Cameron Ram-type Blowout Preventer (1922) - plan view.jpg
Plan view of the Cameron BOP

The blowout preventer is a T-shaped coupling that is screwed onto the top of the casing. It has a passage through the coupling for the drill string. There is a ram with a concave, semi-circular face in each arm of the tee. Each ram is moved in or out by turning its valve stem, which extends beyond the coupling. The ends of the stems are squared off. [3]

When the rams are retracted, there is a passage for the drilling mud. If a blowout begins, the drill string is stopped. Then wrenches are used to manually close the rams around the drill string to seal the wellbore. [3] The MO BOP was tested to withstand 3,000 pounds per square inch (21,000 kPa). [1]

The device had a lateral valve below the rams on its bottom section. In case of a blowout, a mud pump could be used to pump drilling mud into the wellbore to control the blowout. [3]

Related Research Articles

Wireline (cabling) lunité travail au cable

In the oil and gas industry, the term wireline usually refers to a cabling technology used by operators of oil and gas wells to lower equipment or measurement devices into the well for the purposes of well intervention, reservoir evaluation, and pipe recovery.

Well control is the technique used in oil and gas operations such as drilling, well workover, and well completions for maintaining the fluid column hydrostatic pressure and formation pressure to prevent influx of formation fluids into the wellbore. This technique involves the estimation of formation fluid pressures, the strength of the subsurface formations and the use of casing and mud density to offset those pressures in a predictable fashion. Understanding of pressure and pressure relationships are very important in well control.

Casing (borehole)

Casing is large diameter pipe that is assembled and inserted into a recently drilled section of a borehole. Similar to the bones of a spine protecting the spinal cord, casing is set inside the drilled borehole to protect and support the wellstream. The lower portion is typically held in place with cement. Deeper strings usually are not cemented all the way to the surface, so the weight of the pipe must be partially supported by a casing hanger in the wellhead.

Wellhead Component at the surface of a well that provides the structural and pressure-containing interface

A wellhead is the component at the surface of an oil or gas well that provides the structural and pressure-containing interface for the drilling and production equipment.

Drilling fluid

In geotechnical engineering, drilling fluid, also called drilling mud, is used to aid the drilling of boreholes into the earth. Often used while drilling oil and natural gas wells and on exploration drilling rigs, drilling fluids are also used for much simpler boreholes, such as water wells.

Blowout (well drilling) uncontrolled release of crude oil and/or natural gas from a well

A blowout is the uncontrolled release of crude oil and/or natural gas from an oil well or gas well after pressure control systems have failed. Modern wells have blowout preventers intended to prevent such an occurrence. An accidental spark during a blowout can lead to a catastrophic oil or gas fire.

Underbalanced drilling, or UBD, is a procedure used to drill oil and gas wells where the pressure in the wellbore is kept lower than the static pressure then the formation being drilled. As the well is being drilled, formation fluid flows into the wellbore and up to the surface. This is the opposite of the usual situation, where the wellbore is kept at a pressure above the formation to prevent formation fluid entering the well. In such a conventional "overbalanced" well, the invasion of fluid is considered a kick, and if the well is not shut-in it can lead to a blowout, a dangerous situation. In underbalanced drilling, however, there is a "rotating head" at the surface - essentially a seal that diverts produced fluids to a separator while allowing the drill string to continue rotating.

Coiled tubing

In the oil and gas industries, coiled tubing refers to a very long metal pipe, normally 1 to 3.25 in in diameter which is supplied spooled on a large reel. It is used for interventions in oil and gas wells and sometimes as production tubing in depleted gas wells. Coiled tubing is often used to carry out operations similar to wirelining. The main benefits over wireline are the ability to pump chemicals through the coil and the ability to push it into the hole rather than relying on gravity. Pumping can be fairly self-contained, almost a closed system, since the tube is continuous instead of jointed pipe. For offshore operations, the 'footprint' for a coiled tubing operation is generally larger than a wireline spread, which can limit the number of installations where coiled tubing can be performed and make the operation more costly. A coiled tubing operation is normally performed through the drilling derrick on the oil platform, which is used to support the surface equipment, although on platforms with no drilling facilities a self-supporting tower can be used instead. For coiled tubing operations on sub-sea wells a mobile offshore drilling unit (MODU) e.g. semi-submersible, drillship etc. has to be utilized to support all the surface equipment and personnel, whereas wireline can be carried out from a smaller and cheaper intervention vessel. Onshore, they can be run using smaller service rigs, and for light operations a mobile self-contained coiled tubing rig can be used.

Slickline refers to a single strand wire which is used to run tools into wellbore for several purposes. It is used in the oil and gas industry, but also describes that niche of the industry that involves using a slickline truck or doing a slickline job.

A well kill is the operation of placing a column of heavy fluid into a well bore in order to prevent the flow of reservoir fluids without the need for pressure control equipment at the surface. It works on the principle that the hydrostatic head of the "kill fluid" or "kill mud" will be enough to suppress the pressure of the formation fluids. Well kills may be planned in the case of advanced interventions such as workovers, or be contingency operations. The situation calling for a well kill will dictate the method taken.

See snubber for a device used to suppress ("snub") voltage transients in electrical systems

Completion (oil and gas wells) last operation for oil and gas wells

Well completion is the process of making a well ready for production. This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Sometimes, the process of running in and cementing the casing is also included. After a well has been drilled, should the drilling fluids be removed, the well would eventually close in upon itself. Casing ensures that this will not happen while also protecting the wellstream from outside incumbents, like water or sand.

Oilfield terminology refers to the jargon used by those working in fields within and related to the upstream segment of the petroleum industry. It includes words and phrases describing professions, equipment, and procedures specific to the industry. It may also include slang terms used by oilfield workers to describe the same.

In oil or gas well drilling, lost circulation occurs when drilling fluid, known commonly as "mud", flows into one or more geological formations instead of returning up the annulus. Lost circulation can be a serious problem during the drilling of an oil well or gas well.

Cementing Equipment includes various items used while drilling oil/gas/water wells.

Pore pressure gradient is a dimensional petrophysical term used by drilling engineers and mud engineers during the design of drilling programs for drilling (constructing) oil and gas wells into the earth. It is the pressure gradient inside the pore space of the rock column from the surface of the ground down to the total depth (TD), as compared to the pressure gradient of seawater in deep water.

Offshore oil spill prevention and response

Offshore oil spill prevention and response is the study and practice of reducing the number of offshore incidents that release oil or hazardous substances into the environment and limiting the amount released during those incidents.

Oil well control is the management of the dangerous effects caused by the unexpected release of formation fluid, such as natural gas and/or crude oil, upon surface equipment of oil or gas drilling rigs and escaping into the atmosphere. Technically, oil well control involves preventing the formation fluid, usually referred to as kick, from entering into the wellbore during drilling.

References