Digital light processing

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The Christie Mirage 5000, a 2001 DLP projector Christie Mirage 5000.jpg
The Christie Mirage 5000, a 2001 DLP projector

Digital light processing (DLP) is a set of chipsets based on optical micro-electro-mechanical technology that uses a digital micromirror device. It was originally developed in 1987 by Larry Hornbeck of Texas Instruments. While the DLP imaging device was invented by Texas Instruments, the first DLP-based projector was introduced by Digital Projection Ltd in 1997. Digital Projection and Texas Instruments were both awarded Emmy Awards in 1998 for the DLP projector technology. DLP is used in a variety of display applications from traditional static displays to interactive displays and also non-traditional embedded applications including medical, security, and industrial uses.

Contents

DLP technology is used in DLP front projectors (standalone projection units for classrooms and business primarily), DLP rear projection television sets, and digital signs. It was also used in about 85% of digital cinema projection as of around 2011, and in additive manufacturing as a light source in some printers to cure resins into solid 3D objects. [1]

Smaller "pico" chipsets are used in mobile devices including cell phone accessories and projection display functions embedded directly into phones.

Digital micromirror device

Diagram of a digital micromirror showing the mirror mounted on the suspended yoke with the torsion spring running bottom left to top right (light grey), with the electrostatic pads of the memory cells below (top left and bottom right) Digital micromirror2.svg
Diagram of a digital micromirror showing the mirror mounted on the suspended yoke with the torsion spring running bottom left to top right (light grey), with the electrostatic pads of the memory cells below (top left and bottom right)

In DLP projectors, the image is created by microscopically small mirrors laid out in a matrix on a semiconductor chip, known as a digital micromirror device (DMD). These mirrors are so small that DMD pixel pitch may be 5.4 μm or less. [2] Each mirror represents one or more pixels in the projected image. The number of mirrors corresponds to the resolution of the projected image (often half as many mirrors as the advertised resolution due to wobulation). 800×600, 1024×768, 1280×720, and 1920×1080 (HDTV) matrices are some common DMD sizes. These mirrors can be repositioned rapidly to reflect light either through the lens or onto a heat sink (called a light dump in Barco terminology).

Rapidly toggling the mirror between these two orientations (essentially on and off) produces grayscales, controlled by the ratio of on-time to off-time.

Color in DLP projection

There are two primary methods by which DLP projection systems create a color image: those used by single-chip DLP projectors, and those used by three-chip projectors. A third method, sequential illumination by three colored light emitting diodes, is being developed, and is currently used in televisions manufactured by Samsung.

Single-chip projectors

InFocus LP425z Single Chip DLP - internal components.JPG InFocus LP425z Single Chip DLP - 4-segment color wheel - Green Blue.JPG InFocus LP425z Single Chip DLP - 4-segment color wheel - Red Gray.JPG InFocus LP425z Single Chip DLP - top shroud with lightsink diffuser plate.JPG
InFocus LP425z Single Chip DLP - DMD Light Path.jpg
Interior view of a single-chip DLP projector, showing the light path. Light from the lamp enters a reverse-fisheye, passes through the spinning color wheel, crosses underneath the main lens, reflects off a front-surfaced mirror, and is spread onto the DMD (red arrows). From there, light either enters the lens (yellow) or is reflected off the top cover down into a light-sink (blue arrows) to absorb unneeded light. Top row shows overall components, closeups of 4-segment RGBW color wheel, and light-sink diffuser/reflection plate on top cover.

In a projector with a single DLP chip, colors are produced either by placing a color wheel between a white lamp and the DLP chip or by using individual light sources to produce the primary colors, LEDs or lasers for example. The color wheel is divided into multiple sectors: the primary additive colors: red, green, and blue, and in many cases white (clear). Newer systems substitute the primary subtractive colors cyan, magenta, and yellow for white. The use of the subtractive colors is part of the newer color performance system called BrilliantColor which processes the additive colors along with the subtractive colors to create a broader spectrum of possible color combinations on the screen.

The DLP chip is synchronized with the rotating motion of the color wheel so that the green component is displayed on the DMD when the green section of the color wheel is in front of the lamp. The same is true for the red, blue and other sections. The colors are thus displayed sequentially at a sufficiently high rate that the observer sees a composite "full color" image. In early models, this was one rotation per frame. Now, most systems operate at up to 10× the frame rate.

The black level of a single-chip DLP depends on how unused light is being disposed. If the unused light is scattered to reflect and dissipate on the rough interior walls of the DMD / lens chamber, this scattered light will be visible as a dim gray on the projection screen, when the image is fully dark. Deeper blacks and higher contrast ratios are possible by directing unused HID light away from the DMD / lens chamber into a separate area for dissipation, and shielding the light path from unwanted internal secondary reflections.

Color wheel "rainbow effect"

The rainbow effect found in 1DLP projectors only utilizing a mechanical spinning wheel DLP rainbow effect.JPG
The rainbow effect found in 1DLP projectors only utilizing a mechanical spinning wheel

Single-chip DLP projectors utilizing a mechanical spinning color wheel may exhibit an anomaly known as the "rainbow effect". This is best described as brief flashes of perceived red, blue, and green "shadows" observed most often when the projected content features high contrast areas of moving bright or white objects on a mostly dark or black background. Common examples are the scrolling end credits of many movies, and also animations with moving objects surrounded by a thick black outline. Brief visible separation of the colors can also be apparent when the viewer's gaze is moved quickly across the projected image. Some people perceive these rainbow artifacts frequently, while others may never see them at all.

This effect is caused by the way the eye follows a moving object on the projection. When an object on the screen moves, the eye follows the object with a constant motion, but the projector displays each alternating color of the frame at the same location for the duration of the whole frame. So, while the eye is moving, it sees a frame of a specific color (red, for example). Then, when the next color is displayed (green, for example), although it gets displayed at the same location overlapping the previous color, the eye has moved toward the object's next frame target. Thus, the eye sees that specific frame color slightly shifted. Then, the third color gets displayed (blue, for example), and the eye sees that frame's color slightly shifted again. This effect is not perceived only for the moving object, but the whole picture. Multi-color LED-based and laser-based single-chip projectors are able to eliminate the spinning wheel and minimize the rainbow effect, since the pulse rates of LEDs and lasers are not limited by physical motion. Three-chip DLP projectors function without color wheels, and therefore do not manifest this rainbow artifact." [3]

Three-chip projectors

A three-chip DLP projector uses a prism to split light from the lamp, and each primary color of light is then routed to its own DMD chip, then recombined and routed out through the lens. Three chip systems are found in higher-end home theater projectors, large venue projectors and DLP Cinema projection systems found in digital movie theaters.

According to DLP.com, the three-chip projectors used in movie theaters can produce 35 trillion colors.[ citation needed ] The human eye is suggested to be able to detect around 16 million colors [ citation needed ], which is theoretically possible with the single chip solution. However, this high color precision does not mean that three-chip DLP projectors are capable of displaying the entire gamut of colors we can distinguish (this is fundamentally impossible with any system composing colors by adding three constant base colors). In contrast, it is the one-chip DLP projectors that have the advantage of allowing any number of primary colors in a sufficiently fast color filter wheel, and so the possibility of improved color gamuts is available.

Light source

The InFocus IN34, a DLP projector InFocus IN34.jpg
The InFocus IN34, a DLP projector

DLP technology is independent of the light-source and as such can be used effectively with a variety of light sources. Historically, the main light source used on DLP display systems has been a replaceable high-pressure xenon arc lamp unit (containing a quartz arc tube, reflector, electrical connections, and sometimes a quartz/glass shield), whereas most pico category (ultra-small) DLP projectors use high-power LEDs or lasers as a source of illumination. Since 2021 a laser light source has become very common on many professional projectors, for example the Panasonic PT-RZ990. [4]

Xenon arc lamps

For xenon arc lamps, a constant-current supply is used, which starts with a sufficiently high open-circuit voltage (between 5 and 20 kV, depending on lamp) to cause an arc to strike between the electrodes, and once the arc is established, the voltage across the lamp drops to a given value (typically 20 to 50 volts [5] ) while the current increases to a level required to maintain the arc at optimal brightness. As the lamp ages, its efficiency declines, due to electrode wear, resulting in a reduction in visible light and an increase in the amount of waste heat. The lamp's end of life is typically indicated by an LED on the unit or an onscreen text warning, necessitating replacement of the lamp unit.

Continued operation of the lamp past its rated lifespan may result in a further decrease in efficiency, the lightcast may become uneven, and the lamp may eventually become hot enough to the point that the power wires can melt off the lamp terminals. Eventually, the required start-up voltage will also rise to the point where ignition can no longer occur. Secondary protections such as a temperature monitor may shut down the projector, but a thermally over-stressed quartz arc tube can also crack or explode. Practically all lamp housings contain heat-resistant barriers (in addition to those on the lamp unit itself) to prevent the red-hot quartz fragments from leaving the area.

LED-based DLPs

The first commercially available LED-based DLP HDTV was the Samsung HL-S5679W in 2006, which also eliminated the use of a color wheel. Besides long lifetime eliminating the need for lamp replacement and elimination of the color wheel, other advantages of LED illumination include instant-on operation and improved color, with increased color saturation and improved color gamut to over 140% of the NTSC color gamut. Samsung expanded the LED model line-up in 2007 with products available in 50-, 56- and 61-inch screen sizes. In 2008, the third generation of Samsung LED DLP products were available in 61- (HL61A750) and 67-inch (HL67A750) screen sizes.

Ordinary LED technology does not produce the intensity and high-lumen output characteristics required to replace arc lamps. The special LEDs used in all of the Samsung DLP TVs are PhlatLight LEDs, designed and manufactured by US-based Luminus Devices. A single RGB PhlatLight LED chipset illuminates these projection TVs. The PhlatLight LEDs are also used in a new class of ultra-compact DLP front projector commonly referred to as a "pocket projector" and have been introduced in new models from LG Electronics (HS101), Samsung electronics (SP-P400) and Casio (XJ-A series). Home Theater projectors will be the next category of DLP projectors that will use PhlatLight LED technology. At InfoComm in June 2008, Luminus and TI announced their collaboration on using their technology on home theater and business projectors and demonstrated a prototype PhlatLight LED-based DLP home theater front projector. They also announced products will be available in the marketplace later in 2008 from Optoma and other companies to be named later in the year.

Luminus Devices PhlatLight LEDs were also used by Christie Digital in their DLP-based MicroTiles display system. [6] It is a modular system built from small (20 inch diagonal) rear projection cubes, which can be stacked and tiled together to form large display canvasses with very small seams. The scale and shape of the display can have any size, only constrained by practical limits.

Laser-based DLPs

The first commercially available laser-based DLP HDTV was the Mitsubishi L65-A90 LaserVue in 2008, which also eliminated the use of a color wheel. Three separate color lasers illuminate the digital micromirror device (DMD) in these projection TVs, producing a richer, more vibrant color palette than other methods. See the laser video display article for more information.

Digital cinema

DLP Cinema. A Texas Instruments technology DLP CINEMA. A Texas Instruments Technology - Photo Philippe Binant.jpg
DLP Cinema. A Texas Instruments technology
Texas Instruments, DLP Cinema prototype projector, Mark V, 2000 Texas Instruments, DLP Cinema Prototype System, Mark V, Paris, 2000 - Philippe Binant Archives.jpg
Texas Instruments, DLP Cinema prototype projector, Mark V, 2000
The NEC Cinema DLP projector in 2006 NEC Cinema DLP Beamer cebit2006.JPG
The NEC Cinema DLP projector in 2006

DLP Cinema systems have been deployed and tested commercially in theatres since 1999. In June 1999, Star Wars: Episode I – The Phantom Menace was the first movie to be entirely scanned and distributed to theaters. [7] [8] [9] [10] [11] Four theaters installed digital projectors for the movie's release. [12] The same was done for the animated film Tarzan that same year. [13] Later that year, Toy Story 2 was the first movie to be entirely created, edited, and distributed digitally, with more theaters installing digital projectors for its release. DLP Cinema was the first commercial digital cinema technology and is the leading digital cinema technology with approximately 85% market share worldwide as of December 2011.[ citation needed ] Digital cinema has some advantages over film because film can be subject to color fading, jumping, scratching and dirt accumulation. Digital cinema allows the movie content to remain of consistent quality over time. Today, most movie content is also captured digitally. The first all-digital live action feature shot without film was the 2002 release, Star Wars Episode II: Attack of the Clones.[ citation needed ]

DLP Cinema does not manufacture the end projectors, but rather provides the projection technology and works closely with Barco, Christie Digital and NEC who make the end projection units. DLP Cinema is available to theatre owners in multiple resolutions depending on the needs of the exhibitor. These include, 2K – for most theatre screens, 4K – for large theatre screens, and S2K, which was specifically designed for small theatres, particularly in emerging markets worldwide.

On February 2, 2000, Philippe Binant, technical manager of Digital Cinema Project at Gaumont, in France, realized the first digital cinema projection in Europe [14] with the DLP Cinema technology developed by Texas Instruments. DLP is the current market-share leader in professional digital movie projection, [15] largely because of its high contrast ratio and available resolution as compared to other digital front-projection technologies. As of December 2008, there are over 6,000 DLP-based digital cinema systems installed worldwide. [16]

DLP projectors are also used in RealD Cinema and newer IMAX theatres for 3-D films.

Manufacturers and marketplace

56-inch DLP rear-projection TV 2007TaipeiAudioVideoFair LaVEA DLPTV.jpg
56-inch DLP rear-projection TV

Since being introduced commercially in 1996, DLP technology gained market share in the front projection market and now holds greater than 50% of the worldwide share in front projection in addition to 85% market share in digital cinema worldwide.[ citation needed ] Additionally, in the pico category (small, mobile display) DLP technology holds approximately 70% market share. Over 30 manufacturers use the DLP chipset to power their projection display systems.

Pros

Cons

The rear panel of a Mitsubishi XD300U shows the output and input jacks which are available. Mitsubishi XD300U side.jpg
The rear panel of a Mitsubishi XD300U shows the output and input jacks which are available.

DLP, LCD, and LCoS rear projection

The most similar competing system to DLP is known as LCoS (liquid crystal on silicon), which creates images using a stationary mirror mounted on the surface of a chip, and uses a liquid crystal matrix (similar to a liquid crystal display) to control how much light is reflected. [22] DLP-based television systems are also arguably considered to be smaller in depth than traditional projection television.

See also

Related Research Articles

<span class="mw-page-title-main">Digital cinema</span> Use of digital projectors in cinemas

Digital cinema refers to the adoption of digital technology within the film industry to distribute or project motion pictures as opposed to the historical use of reels of motion picture film, such as 35 mm film. Whereas film reels have to be shipped to movie theaters, a digital movie can be distributed to cinemas in a number of ways: over the Internet or dedicated satellite links, or by sending hard drives or optical discs such as Blu-ray discs.

<span class="mw-page-title-main">Home cinema</span> Home entertainment system that aims to replicate the experience of a movie theater

A home cinema, also called a home theater or theater room, is a home entertainment audio-visual system that seeks to reproduce a movie theater experience and mood using consumer electronics-grade video and audio equipment and is set up in a room or backyard of a private home. Some studies show that films are rated better and generate more intense emotions when watched in a movie theater, but convenience is a major appeal for home cinemas. In the 1980s, home cinemas typically consisted of a movie pre-recorded on a LaserDisc or VHS tape; a LaserDisc Player or VCR; and a heavy, bulky large-screen cathode-ray tube TV set, although sometimes CRT projectors were used instead. In the 2000s, technological innovations in sound systems, video player equipment, TV screens and video projectors have changed the equipment used in home cinema set-ups and enabled home users to experience a higher-resolution screen image, improved sound quality and components that offer users more options. The development of Internet-based subscription services means that 2020s-era home theatre users do not have to commute to a video rental store as was common in the 1980s and 1990s.

<span class="mw-page-title-main">LCD projector</span> Type of video projector

An LCD projector is a type of video projector for displaying video, images or computer data on a screen or other flat surface. It is a modern equivalent of the slide projector or overhead projector. To display images, LCD projectors typically send light from a metal-halide lamp through a prism or series of dichroic filters that separates light to three polysilicon panels – one each for the red, green and blue components of the video signal. As polarized light passes through the panels, individual pixels can be opened to allow light to pass or closed to block the light. The combination of open and closed pixels can produce a wide range of colors and shades in the projected image.

<span class="mw-page-title-main">Gamut</span> Color reproduction capability

In color reproduction and colorimetry, a gamut, or color gamut, is a convex set containing the colors that can be accurately represented, i.e. reproduced by an output device or measured by an input device. Devices with a larger gamut can represent more colors. Similarly, gamut may also refer to the colors within a defined color space, which is not linked to a specific device. A trichromatic gamut is often visualized as a color triangle. A less common usage defines gamut as the subset of colors contained within an image, scene or video.

Liquid crystal on silicon is a miniaturized reflective active-matrix liquid-crystal display or "microdisplay" using a liquid crystal layer on top of a silicon backplane. It is also known as a spatial light modulator. LCoS initially was developed for projection televisions, but has since found additional uses in wavelength selective switching, structured illumination, near-eye displays and optical pulse shaping.

<span class="mw-page-title-main">Video projector</span> Device that projects video onto a surface

A video projector is an image projector that receives a video signal and projects the corresponding image onto a projection screen using a lens system. Video projectors use a very bright ultra-high-performance lamp, Xenon arc lamp, metal halide lamp, LED or solid state blue, RB, RGB or fiber-optic lasers to provide the illumination required to project the image. Most modern projectors can correct any curves, blurriness and other inconsistencies through manual settings.

<span class="mw-page-title-main">Television set</span> Device for viewing computers screen and shows broadcast through satellites or cables

A television set or television receiver is an electronic device for viewing and hearing television broadcasts, or as a computer monitor. It combines a tuner, display, and loudspeakers. Introduced in the late 1920s in mechanical form, television sets became a popular consumer product after World War II in electronic form, using cathode-ray tube (CRT) technology. The addition of color to broadcast television after 1953 further increased the popularity of television sets in the 1960s, and an outdoor antenna became a common feature of suburban homes. The ubiquitous television set became the display device for the first recorded media for consumer use in the 1970s, such as Betamax, VHS; these were later succeeded by DVD. It has been used as a display device since the first generation of home computers and dedicated video game consoles in the 1980s. By the early 2010s, flat-panel television incorporating liquid-crystal display (LCD) technology, especially LED-backlit LCD technology, largely replaced CRT and other display technologies. Modern flat-panel TVs are typically capable of high-definition display and can also play content from a USB device. In the late 2010s, most flat-panel TVs began offering 4K and 8K resolutions.

<span class="mw-page-title-main">Handheld projector</span> Image projector in a handheld device

A handheld projector is an image projector in a handheld device. It was developed as a computer display device for compact portable devices such as mobile phones, personal digital assistants, and digital cameras, which have sufficient storage capacity to handle presentation materials but are too small to accommodate a display screen that an audience can see easily. Handheld projectors involve miniaturized hardware, and software that can project digital images onto a nearby viewing surface.

<span class="mw-page-title-main">Screen-door effect</span> Visual artifact of displays

The screen-door effect (SDE) is a visual artifact of displays, where the fine lines separating pixels become visible in the displayed image. This can be seen in digital projector images and regular displays under magnification or at close range, but the increases in display resolutions have made this much less significant. More recently, the screen door effect has been an issue with virtual reality headsets and other head-mounted displays, because these are viewed at a much closer distance, and stretch a single display across a much wider field of view.

This is a comparison of various properties of different display technologies.

<span class="mw-page-title-main">Active shutter 3D system</span> Method of displaying stereoscopic 3D images

An active shutter 3D system is a technique of displaying stereoscopic 3D images. It works by only presenting the image intended for the left eye while blocking the right eye's view, then presenting the right-eye image while blocking the left eye, and repeating this so rapidly that the interruptions do not interfere with the perceived fusion of the two images into a single 3D image.

The grating light valve (GLV) is a "micro projection" technology that operates using a dynamically adjustable diffraction grating. It competes with other light valve technologies such as Digital Light Processing (DLP) and liquid crystal on silicon (LCoS) for implementation in video projector devices such as rear-projection televisions. The use of microelectromechanical systems (MEMS) in optical applications, which is known as optical MEMS or micro-opto-electro-mechanical structures (MOEMS), has enabled the possibility to combine the mechanical, electrical, and optical components in tiny-scale.

<span class="mw-page-title-main">CRT projector</span> Older type of video projector that uses small, high intensity CRTs as image generating elements

A CRT projector is a video projector that uses a small, high-brightness cathode ray tube (CRT) as the image generating element. The image is then focused and enlarged onto a screen using a lens kept in front of the CRT face. The first color CRT projectors came out in the early 1950s. Most modern CRT projectors are color and have three separate CRTs, and their own lenses to achieve color images. The red, green and blue portions of the incoming video signal are processed and sent to the respective CRTs whose images are focused by their lenses to achieve the overall picture on the screen. Various designs have made it to production, including the "direct" CRT-lens design, and the Schmidt CRT, which employed a phosphor screen that illuminates a perforated spherical mirror, all within an evacuated cathode ray tube.

<span class="mw-page-title-main">Ultra-high-performance lamp</span>

An ultra-high-performance lamp, often known by the Philips trademark UHP, is a high-pressure mercury arc lamp. These were originally known as ultra-high-pressure lamps, because the internal pressure can rise to as much as 200 atmospheres when the lamp reaches its operating temperature. It was developed by Philips in 1995 for use in commercial projection systems, home theatre projectors, MD-PTVs and video walls. Unlike other common mercury vapor lamps used in projection systems, it is not a metal halide lamp, as it uses only mercury. Philips claims a lifetime of over 10,000 hours for the lamps. These lamps are highly efficient compared to other projection lamps – a single 132 watt UHP lamp is used by DLP manufacturers such as Samsung and RCA to power their DLP rear-projection TV lines. It is used in many LCD and DLP video projectors.

Fulldome refers to immersive dome-based video display environments. The dome, horizontal or tilted, is filled with real-time (interactive) or pre-rendered (linear) computer animations, live capture images, or composited environments.

Laser color television, or laser color video display, is a type of television that utilizes two or more individually modulated optical (laser) rays of different colors to produce a combined spot that is scanned and projected across the image plane by a polygon-mirror system or less effectively by optoelectronic means to produce a color-television display. The systems work either by scanning the entire picture a dot at a time and modulating the laser directly at high frequency, much like the electron beams in a cathode ray tube, or by optically spreading and then modulating the laser and scanning a line at a time, the line itself being modulated in much the same way as with digital light processing (DLP).

<span class="mw-page-title-main">Large-screen television technology</span> Technology rapidly developed in the late 1990s and 2000s

Large-screen television technology developed rapidly in the late 1990s and 2000s. Prior to the development of thin-screen technologies, rear-projection television was standard for larger displays, and jumbotron, a non-projection video display technology, was used at stadiums and concerts. Various thin-screen technologies are being developed, but only liquid crystal display (LCD), plasma display (PDP) and Digital Light Processing (DLP) have been publicly released. Recent technologies like organic light-emitting diode (OLED) as well as not-yet-released technologies like surface-conduction electron-emitter display (SED) or field-emission display (FED) are in development to supersede earlier flat-screen technologies in picture quality.

<span class="mw-page-title-main">Rear-projection television</span> Type of large-screen television display technology

Rear-projection television (RPTV) is a type of large-screen television display technology. Until approximately 2006, most of the relatively affordable consumer large screen TVs up to 100 in (250 cm) used rear-projection technology. A variation is a video projector, using similar technology, which projects onto a screen.

<span class="mw-page-title-main">Digital micromirror device</span> Mirror-based electronic display technology

The digital micromirror device, or DMD, is the microoptoelectromechanical system (MOEMS) that is the core of the trademarked Digital Light Processing (DLP) projection technology from Texas Instruments (TI). The device is used in digital projectors and consists of an array of millions of microscopic mirrors which can be individually tilted many thousand times per second, thereby creating the pixels of the projected images.

<span class="mw-page-title-main">3LCD</span> LCD projection color image generation technology

3LCD is the name and brand of a major LCD projection color image generation technology used in modern digital projectors. 3LCD technology was developed and refined by Japanese imaging company Epson in the 1980s and was first licensed for use in projectors in 1988. In January 1989, Epson launched its first 3LCD projector, the VPJ-700.

References

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Further reading