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A parallel is a rectangular block of metal, commonly made from tool steel, stainless steel or cast iron, which has 2, [1] 4 or 6 faces ground or lapped to a precise surface finish. Parallels are used when machining with a mill, drill or any other machining operation that requires work to be held in a vise or with clamps - to keep work parallel or raised evenly such as in a milling vise to give adequate height for the cutting tool/spindle to pass over.
Parallels come in pairs of two, which are machined to be the same dimensions as their corresponding faces. They come in a variety of thicknesses and size, allowing them to be stacked up or to support a workpiece which doesn't have a flat profile. Parallels commonly have a series of holes drilled on the 'front' face - allowing them to be used to position a workpiece or secured using t-slot clamps, and a countersink on each side to remove any sharp edges.
Generally, workshop parallels have 4 faces that are machined and ground - the front, back and sides, although some do have the ends with a smooth surface. The surface of a parallel can often tell how it was manufactured, with a 'grain' showing that it was ground - and a smooth or mirrored finish showing it has been lapped. Parallels that have a good surface tolerance can be lightly bonded together by sliding or rotating two parallels together, and the smooth surfaces allows a temporary molecular-attraction to take place - this is known as wringing and is also found with gauge blocks.
There are two main grades of surface tolerance: [2]
Parallels are first machined to rough dimensions, leaving a few millimeters to allow the rest to be ground. Parallels that only have 2 or 4 precision faces will often have the tool-marks from the machining on the non-ground sides. They are then paired and placed in a grinding machine, and each face is ground until the overall dimensions are correct - they are paired during this stage so that even if the dimensions are not correct, they are still parallel to each other. Then, the individual finishes are applied, from drilling to machining a chamfer along the edges to remove any burrs or sharpened edges. They may also be lapped to achieve a mirror smooth surface. Most parallels are also hardened. [1]
Parallels are manufactured to either imperial or metric dimensions, and are often sold in a set, with several pairs of different sizes. [1]
Parallels are used in machining operations, be it milling, drilling, turning or sometimes grinding. The most common use is to support work when it is in a vise or clamped to the machine bed. If a workpiece is too small to be machined in a vise without it being in contact with all three faces of the vice - parallels can be used either side to give clearance from the vise, and to give support from underneath to eliminate the workpiece being pushed down by the force of the cutting tool.
Parallels of different sizes can be used to support a workpiece that doesn't have a 'flat' surface underneath, or to give clearance when drilling in a vise to stop the drill damaging the vise. Parallels can also be used if the vise itself has a damaged face, which could cause the workpiece to be held insecurely.
Other uses include giving a raised surface when using t-slot clamps and for comparison with a surface or machined face to check the flatness.
A lathe is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.
In machining, a shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical.
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry.
A machinist is a tradesperson or trained professional who operates machine tools, and has the ability to set up tools such as milling machines, grinders, lathes, and drilling machines.
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing, which uses controlled addition of material.
A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally parallel teeth. A narrow, pointed tang is common at one end, to which a handle may be fitted.
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precision reamers which are used for more basic enlargement of holes or for removing burrs. The process of enlarging the hole is called reaming. There are many different types of reamer and they may be designed for use as a hand tool or in a machine tool, such as a milling machine or drill press.
A grinding machine, often shortened to grinder, is a power tool used for grinding. It is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
A hand scraper is a single-edged tool used to scrape metal or other materials from a surface. This may be required where a surface needs to be trued, corrected for fit to a mating part, needs to retain oil, or to give a decorative finish.
Gauge blocks are a system for producing precision lengths. The individual gauge block is a metal or ceramic block that has been precision ground and lapped to a specific thickness. Gauge blocks come in sets of blocks with a range of standard lengths. In use, the blocks are stacked to make up a desired length.
A vise or vice is a mechanical apparatus used to secure an object to allow work to be performed on it. Vises have two parallel jaws, one fixed and the other movable, threaded in and out by a screw and lever.
In machining, boring is the process of enlarging a hole that has already been drilled by means of a single-point cutting tool, such as in boring a gun barrel or an engine cylinder. Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which cuts external diameters.
In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed exclusively for metals.
A fixture is a work-holding or support device used in the manufacturing industry. Fixtures are used to securely locate and support the work, ensuring that all parts produced using the fixture will maintain conformity and interchangeability. Using a fixture improves the economy of production by allowing smooth operation and quick transition from part to part, reducing the requirement for skilled labor by simplifying how workpieces are mounted, and increasing conformity across a production run.
This glossary of woodworking lists a number of specialized terms and concepts used in woodworking, carpentry, and related disciplines.
Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool.
Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish.
Surface grinding is done on flat surfaces to produce a smooth finish.
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.