Highland Park Ford Plant | |
Location | 91 Manchester Street at Woodward Highland Park, Michigan |
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Coordinates | 42°24′38″N83°05′59″W / 42.4105°N 83.0996°W |
Built | 1910 |
Architect | Albert Kahn; Edward Gray |
NRHP reference No. | 73000961 |
Significant dates | |
Added to NRHP | February 6, 1973 [1] |
Designated NHL | June 2, 1978 [2] |
Designated MSHS | April 17, 1956 |
The Highland Park Ford Plant is a historic former Ford Motor Company factory located at 91 Manchester Street (at Woodward Avenue) in Highland Park, Michigan. It was Ford's third factory, it was the second American Model T production facility and it was the first factory in history to assemble automobiles on a moving assembly line. Highland Park became a National Historic Landmark in 1978. [1]
Highland Park was designed by Albert Kahn Associates in 1908 and was opened in 1910. Ford automotive production had previously taken place at the Ford Piquette Avenue Plant, where the first Model Ts were built. The Highland Park Ford Plant was approximately 4 miles (6.4 km) northwest of the original Dodge Brothers factory who were subcontractors for Ford, producing precision engine and chassis components for the Model T. It was also approximately 1 mile (1.6 km) northwest of the former Brush-Maxwell plant, which later became Highland Park Chrysler Plant the headquarters for the Chrysler Corporation.[ citation needed ]
The complex included offices, factories, a power plant and a foundry [3] as part of Ford's strategy of integrating the supply chain. [4] About 102 acres in size the Highland Park Plant was the largest manufacturing facility in the world at the time of its opening. Because of its spacious design, [5] it set the precedent for many factories and production plants built thereafter.
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Ford Model T price/volume curve, 1909-1923 | |
Ford statistics, 1910-1931 |
Using division of labor, rigorous cost-cutting and process optimization, the factory went through an experience curve to reduce price and increase volume. [4] On October 7, 1913, the Highland Park Ford Plant became the first automobile production facility in the world to implement the moving assembly line. [6] [7] The new assembly line improved production time of the Model T from 728 to 93 minutes. [8] The Highland Park assembly line lowered the price of the Model T from $700 (equivalent to $22,890in 2023) in 1910 to $350 (equivalent to $8,324in 2023) in 1917, making it an affordable automobile for most Americans. [9] On January 5, 1914, Ford announced that factory wages would be raised from a daily rate of $2.34 (equivalent to $71in 2023) to $5.00 (equivalent to $152in 2023), and that daily shifts would be reduced from nine hours to eight. [10] After the increase in pay, Ford claimed that the turnover rate of 31.9 percent in 1913 decreased to 1.4 percent in 1915. [11] Ford offered nearly three times the wages paid at other unskilled manufacturing plants. [12] [4]
In the late 1920s, the open Model T went out of fashion and Ford moved automobile assembly to the River Rouge Plant complex in nearby Dearborn to focus on improving quality with the Model A. [4] Automotive trim manufacturing and Fordson tractor assembly continued at the Highland Park plant. The 1,690 M4A3 Sherman tanks built by Ford from June, 1942 to September, 1943 were assembled in this factory, as well.[ citation needed ]
During the 1940s through 1960s, the Highland Park plant was a principal location for Ford U.S. tractor manufacture. In the 1970s, the Ford Romeo Engine Plant increasingly displaced it for that role.
Ford sold their building and began leasing the space in 1981. [13] Throughout the 1980s parts of the factory were dismantled and torn down, including a large factory building, the boiler building and the administrative building.
By the mid-1990s neither plant was producing tractors or tractor parts, as Ford had sold off its tractor and implement interests in stages during the 1990-1993 period.[ citation needed ]
During the 2010s large portions of steel-framed warehouse buildings were scrapped in favor of a stock yard for tenants. Other companies occupying this property included a scrap yard and a cement plant.
By 2011, Ford used the facility to store documents and artefacts for the Henry Ford Museum. A portion is also occupied by a Forman Mills clothing warehouse that opened in 2006. [14]
The Woodward Avenue Action Association has a purchase agreement with the complex's owner, National Equity Corp., to pay $550,000 for two of eight buildings at the historic Ford manufacturing complex: a four-floor, 40,000-square-foot sales office and the 8,000-square-foot executive garage near it. The center would include a theater with continuous videos, informational kiosks, interpretive displays on automotive history and a gift/coffee/snack shop. It could also be a place where visitors could pick up historical automotive tours, such as the current tour offered by the Woodward group, "In the Steps of Henry". [15]
The former factory is now a mall, named Model-T-Plaza; the mall features architectural features recalling the location's origin.
The remaining buildings W, X, Y, and Z at Highland Industrial Center occupy about 1.3 million square feet, and 10 parcels of land go to this site, which was formerly owned by the Woodland-Manchester Corp, and is now currently leased by a security company. No further businesses occupy the lot behind the factory building, as of 2021.
The plant was used as a location for director Shawn Levy's 2011 Disney/Touchstone Pictures film Real Steel . [16]
An assembly line, often called progressive assembly, is a manufacturing process where the unfinished product moves in a direct line from workstation to workstation, with parts added in sequence until the final product is completed. By mechanically moving parts to workstations and transferring the unfinished product from one workstation to another, a finished product can be assembled faster and with less labor than having workers carry parts to a stationary product.
The Ford Model T is an automobile that was produced by the Ford Motor Company from October 1, 1908, to May 26, 1927. It is generally regarded as the first mass-affordable automobile, which made car travel available to middle-class Americans. The relatively low price was partly the result of Ford's efficient fabrication, including assembly line production instead of individual handcrafting. The savings from mass production allowed the price to decline from $780 in 1910 to $290 in 1924. It was mainly designed by three engineers, Joseph A. Galamb, Eugene Farkas, and Childe Harold Wills. The Model T was colloquially known as the "Tin Lizzie".
Albert Kahn was an American architect particularly noted for his collaborations with his brother Julius in designing industrial plant complexes such as the Ford River Rouge automobile complex. He designed the construction of Detroit skyscrapers and office buildings as well as mansions in the city suburbs and many buildings on the University of Michigan main campus in Ann Arbor. He led an organization of hundreds of architect associates and in 1937 designed 19% of all architect-designed industrial factories in the United States. Under a unique contract in 1929, Kahn established a design and training office in Moscow, sending twenty-five staff there to train Soviet architects and engineers, and to design hundreds of industrial buildings under their first five-year plan. They trained more than 4,000 architects and engineers using Kahn's concepts. In 1943, the Franklin Institute posthumously awarded Kahn the Frank P. Brown Medal.
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Ford's objective was to reduce the price of the automobile and thereby increase volume and market share.
Constant improvements in the production process made it more integrated, more mechanized, and increasingly paced by conveyors.
The rate of capital investment showed substantial increases after 1913, rising from 11 cents per sales dollar that year to 22 cents by 1921. The new facilities that were built or acquired included blast furnaces, logging operations and saw mills, a railroad, weaving mills, coke ovens, a paper mill, a glass plant, and a cement plant .. coal mines, rubber plantations, and forestry operations