Overpackaging

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Carton of breakfast cereal: designed intentionally with an inefficient shape, adding to packaging waste Breakfast.svg
Carton of breakfast cereal: designed intentionally with an inefficient shape, adding to packaging waste
Bottle of 300 small aspirin tablets is correctly labeled but the contents fill less than a quarter of the bottle. Three quarters of the bottle is wasted. A much smaller bottle would be adequate. Big Aspirin Bottle.jpg
Bottle of 300 small aspirin tablets is correctly labeled but the contents fill less than a quarter of the bottle. Three quarters of the bottle is wasted. A much smaller bottle would be adequate.

Overpackaging is excessive or unnecessary packaging. It is defined by the Institute of Packaging Professionals as "a condition where the methods and materials used to package an item exceed the requirements for adequate containment, protection, transport, and sale". [1]

Contents

Eliminating overpackaging is an opportunity for source reduction, reducing waste before it is generated. Elimination of excess packaging is at the lead of the reduce, reuse, recycle hierarchy. Use of minimized packaging is key to having sustainable packaging. Examples of overpackaging can be found in many areas; from e-commerce to retail food packaging. [2]

Some examples of overpackaging are obvious while others are more of a judgement call. For example, luxury packaging frequently uses more packaging than the minimum requirements. Brand managers believe that premium packaging is needed to communicate the extra value the contents. Gift wrapping can also involve excess packaging but traditions and personal choices allow people to continue to use it. [3] Decorative boxes are an art form which clearly exceed minimum functional requirements.

Excess packaging by design

An example of a wasteful package design is a breakfast cereal box (some other products also). This is typically a folding carton enclosing a plastic bag of cereal. Cartons are frequently tall and wide but very thin. This has a poor material to volume ratio and is inefficient and wasteful. Package designers are aware of this opportunity to save packaging costs, materials, and waste but marketing and merchandising people want the “billboard” style package for advertising and graphics. An optimized folding carton would use much less paperboard for the same volume of cereal, but with reduced room for graphics. Use of only a resealable plastic bag would use even less material per unit of cereal; of course, even that option results with an empty plastic bag to discard. [4] [5]

Underfilled packages

Underfilled or slackfill packaging is that which is intentionally too large for the contents, resulting in non-functional headspace. This not only risks charges of deceptive packaging but it involves excessive packaging: unnecessary packaging waste. [6]

E-commerce

Delivery of a small item in a much larger corrugated box, requiring air pillows for void-fill. A simple padded mailer would have been adequate. Overpackaging.jpg
Delivery of a small item in a much larger corrugated box, requiring air pillows for void-fill. A simple padded mailer would have been adequate.

In E-commerce, “the overpackaging of products has become a major ecological concern” [7] [8] Sometimes a package is properly designed to present its contents at a retail store; packaging is minimal. With online shopping or E-commerce, however, items packed for retail sale need to be shipped individually by the e-tailer or by a fulfillment house. The individual package is shipped and handled by package delivery or small parcel carriers. Retail packages are frequently packed into a larger corrugated box for shipment. Often these secondary boxes are much larger than needed, thus use void-fill to immobilize the contents. This can have the appearance of gross overpackaging. [9]

If the product manufacturer designed all packaging to meet the requirements of individual shipment, then the portion sold at a retail store would have excessive packaging. [10]

With fragile items such as consumer electronics, engineers try to match the fragility of the product with the expected stresses of distribution handling. Package cushioning is used to help ensure safe delivery of the product. With overpackaging, excessive cushioning and a larger corrugated box are used: wasteful packaging.

Sometimes two levels of packaging are needed for separate distribution: one for palletize shipment to retail stores and the other designed for individual delivery to households, which results in production inefficiency. New package designs are sometimes called for. [11]

Food overwraps

Fresh produce is usually presented for sale without packages, allowing shoppers to touch the items and choose which ones to buy. Some foods are over wrapped with shrink film, individually bagged, or further protected to increase the appeal to some customers. This extra packaging is sometimes considered excessive and unnecessary. [12]

Related Research Articles

<span class="mw-page-title-main">Box</span> Type of container

A box is a container with rigid sides used for the storage or transportation of its contents. Most boxes have flat, parallel, rectangular sides. Boxes can be very small or very large and can be used for a variety of purposes, from functional to decorative.

<span class="mw-page-title-main">Packaging</span> Enclosure or protection of products for distribution, storage, and sale

Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects, preserves, transports, informs, and sells. In many countries it is fully integrated into government, business, institutional, industrial, and for personal use.

<span class="mw-page-title-main">Shrink wrap</span> Polymer used to bundle boxes on a pallet for transport

Shrink wrap, also shrink film, is a material made up of polymer plastic film. When heat is applied, it shrinks tightly over whatever it is covering. Heat can be applied with a handheld heat gun, or the product and film can pass through a heat tunnel on a conveyor.

<span class="mw-page-title-main">Waste minimisation</span> Process that involves reducing the amount of waste produced in society

Waste minimisation is a set of processes and practices intended to reduce the amount of waste produced. By reducing or eliminating the generation of harmful and persistent wastes, waste minimisation supports efforts to promote a more sustainable society. Waste minimisation involves redesigning products and processes and/or changing societal patterns of consumption and production.

<span class="mw-page-title-main">Overwrap</span> Method of packaging

An overwrap or wrap is a method of sealing a contained product, typically as part of retail packaging. It is often made of plastic film or paper. The wrap is applied over the bare product or can be applied over another form of packaging. It is typically used to protect products, but can be used decoratively.

<span class="mw-page-title-main">Vacuum packing</span> Method of removing air from a package prior to sealing

Vacuum packing is a method of packaging that removes air from the package prior to sealing. This method involves placing items in a plastic film package, removing air from inside and sealing the package. Shrink film is sometimes used to have a tight fit to the contents. The intent of vacuum packing is usually to remove oxygen from the container to extend the shelf life of foods and, with flexible package forms, to reduce the volume of the contents and package.

<span class="mw-page-title-main">Food packaging</span> Enclosure and protection of nutritional substances for distribution and sale

Food packaging is a packaging system specifically designed for food and represents one of the most important aspects among the processes involved in the food industry, as it provides protection from chemical, biological and physical alterations. The main goal of food packaging is to provide a practical means of protecting and delivering food goods at a reasonable cost while meeting the needs and expectations of both consumers and industries. Additionally, current trends like sustainability, environmental impact reduction, and shelf-life extension have gradually become among the most important aspects in designing a packaging system.

<span class="mw-page-title-main">Bulk box</span> Pallet-size shipping box

A bulk box, also known as a bulk bin, skid box, pallet box, bin box, gaylord, or octabin, is a pallet-size box used for storage and shipping of bulk or packaged goods. Bulk boxes can be designed to hold many different types of items such as plastic pellets, watermelons, electronic components, and even liquids; some bulk boxes are stackable.

<span class="mw-page-title-main">Folding carton</span> Type of paperboard packaging

The folding carton created the packaging industry as it is known today, beginning in the late 19th century. The process involves folding carton made of paperboard that is printed, laminated, cut, then folded and glued. The cartons are shipped flat to a packager, which has its own machinery to fold the carton into its final shape as a container for a product. Some styles of folding cartons can be made of E-flute or micro-flute corrugated fiberboard.

<span class="mw-page-title-main">Padded envelope</span> Envelope with protective padding to protect items during shipping

A padded envelope, also known as a padded or cushioned mailer, or jiffy bag in the United Kingdom, is an envelope incorporating protective padding to protect items during shipping. The padding is usually thick paper, bubble wrap, or foam.

<span class="mw-page-title-main">Food storage container</span>

Food storage containers are widespread in use throughout the world and have probably been in use since the first human civilizations.

A shipping container is a container with strength suitable to withstand shipment, storage, and handling. Shipping containers range from large reusable steel boxes used for intermodal shipments to the ubiquitous corrugated boxes. In the context of international shipping trade, "container" or "shipping container" is virtually synonymous with "intermodal freight container", a container designed to be moved from one mode of transport to another without unloading and reloading.

<span class="mw-page-title-main">Corrugated box design</span> Process of matching design factors for corrugated fiberboard boxes

Corrugated box design is the process of matching design factors for corrugated fiberboard or corrugated plastic boxes with the functional physical, processing and end-use requirements. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system. Corrugated boxes are shipping containers used for transport packaging and have important functional and economic considerations.

<span class="mw-page-title-main">Drug packaging</span> Packaging for pharmaceutical preparations

Drug packaging is process of packing pharmaceutical preparations for distribution, and the physical packaging in which they are stored. It involves all of the operations from production through drug distribution channels to the end consumer.

<span class="mw-page-title-main">Package testing</span>

Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the associated processes.

<span class="mw-page-title-main">Cardboard</span> Heavy-duty paper of various strengths

Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light brown in color, depending on the specific product; dyes, pigments, printing, and coatings are available.

<span class="mw-page-title-main">Multi-pack</span> Packaging that combines or holds multiple items or smaller packages

A multi-pack also known as multipack is packaging that combines or holds multiple items or smaller packages.

Reusable packaging is manufactured of durable materials and is specifically designed for multiple trips and extended life. A reusable package or container is "designed for reuse without impairment of its protective function." The term returnable is sometimes used interchangeably but it can also include returning packages or components for other than reuse: recycling, disposal, incineration, etc. Typically, the materials used to make returnable packaging include steel, wood, polypropylene sheets or other plastic materials.

<span class="mw-page-title-main">Package handle</span> Packaging component

Package handles, or carriers, are used to help people use packaging. They are designed to simplify and to improve the ergonomics of lifting and carrying packages. Handles on consumer packages add convenience and help facilitate use and pouring. The effect of handles on package material costs and the packaging line efficiencies are also critical. A handle can be defined as “an accessory attached to a container or part for the purpose of holding or carrying.” Sometimes a handle can be used to hang a package for dispensing or use.

<span class="mw-page-title-main">Packaging waste</span> Post-use container and packing refuse

Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.

References

  1. Soroka, W. Illustrated Glossary of Packaging Terminology (Second ed.). Institute of Packaging Professionals.
  2. Payne (31 October 2017). "Over-Packaging". PackCon: 22. Retrieved January 5, 2022.
  3. Liu, Lin (2023). "Measures for Excessive Application of Gift Packaging Design Materials". Springer Nature, Proceedings of the 2nd International Conference on Culture, Design and Social Development (CDSD 2022). 16. Retrieved 25 November 2024.
  4. Fitzgerald (August 2004). "Cereal Box Design" (PDF). Tech Directions: 22. Retrieved 4 November 2021.
  5. Obolewicz, P (2010), "Cartons, Folding", in Yam, K L (ed.), Encyclopedia of Packaging Technology, Wiley, pp. 234–241, ISBN   978-0-470-08704-6
  6. Misleading Containers, 21CFR100.100
  7. Xie, Guojie (2021). "Assessing Consumer Preference for Overpackaging Solutions in E-Commerce". Int. J. Environ. Res. Public Health. 18 (15): 7951. doi: 10.3390/ijerph18157951 . PMC   8345421 . PMID   34360244.
  8. Georgakoudis, E D (2021). "An investigation into the issue of overpackaging - examining the case of paper packaging". International Journal of Sustainable Engineering. 14 (4). MDPI: 590–599. doi:10.1080/19397038.2020.1780337 . Retrieved 26 November 2024.
  9. Lindsay, K (23 April 2024), Why your small goods come in gigantic boxes, BBC, retrieved 8 December 2024
  10. Escursel, S (1 January 2021). "Sustainability in e-commerce packaging: A review". Journal of Cleaner Production. 280: 124314. Bibcode:2021JCPro.28024314E. doi:10.1016/j.jclepro.2020.124314. PMC   7511172 . PMID   32989345. S2CID   221859798.
  11. Alberto, R (2014). "A New Paradigm for Packaging Design in Web-based Commerce". International Journal of Engineering Business Management. 6: 14. doi: 10.5772/58825 . hdl: 11577/3157220 . S2CID   3059955 . Retrieved 14 November 2021.
  12. Marino, G (12 January 2021). "ENOUGH IS ENOUGH: OVERPACKAGING IN THE FOOD SYSTEM". Renewable Matter. 33. Retrieved 11 December 2021.