Overpackaging

Last updated

Overpackaging is excessive or unnecessary packaging. It is defined by the Institute of Packaging Professionals as "a condition where the methods and materials used to package an item exceed the requirements for adequate containment, protection, transport, and sale". [1]

Contents

Eliminating overpackaging is an opportunity for source reduction, reducing waste before it is generated. Elimination of excess packaging is at the lead of the reduce, reuse, recycle hierarchy. Use of minimized packaging is key to having sustainable packaging. Examples of overpackaging can be found in many areas; from e-commerce to retail food packaging. [2]

Some examples of overpackaging are obvious while others are more of a judgement call. For example, luxury packaging frequently uses more packaging than the minimum requirements. Brand managers believe that premium packaging is needed to communicate the extra value the contents. Gift wrapping can also involve excess packaging but traditions and personal choices allow people to continue to use it. [3] Decorative boxes are an art form which clearly exceed minimum functional requirements.

Excess packaging by design

Carton of breakfast cereal: designed intentionally with an inefficient shape, adding to packaging waste Breakfast.svg
Carton of breakfast cereal: designed intentionally with an inefficient shape, adding to packaging waste

An example of a wasteful package design can be a breakfast cereal box (some other products also). This is typically a folding carton enclosing a plastic bag of cereal.

The amount of paperboard in a folding carton blank is the sum of the area of all faces of the carton plus the area of the inner flaps, plus a glued lap. This area can be compared to the volume of the carton by a ratio for a measure of efficiency. Depending on the specific design and choice of length, width, and height, this efficiency can vary significantly. [4]

In practice folding cartons are frequently tall and wide but very thin. This has a poor material to volume ratio and is inefficient and wasteful. Package designers are aware of this opportunity to save packaging costs, materials, and waste but marketing and merchandising people want the “billboard” style package for advertising and graphics. An optimized folding carton would use much less paperboard for the same volume of cereal, but with reduced room for graphics. Use of only a resealable plastic bag would use even less material per unit of cereal; of course, even that option results with an empty plastic bag to discard. [5] [6]

Underfilled packages

The 300 aspirin tablets take up less than a quarter of the container they came in. Using an appropriately-sized container would minimise packaging waste. Big Aspirin Bottle.jpg
The 300 aspirin tablets take up less than a quarter of the container they came in. Using an appropriately-sized container would minimise packaging waste.

Underfilled or slackfill packaging is that which is intentionally too large for the contents, resulting in non-functional headspace. This not only risks charges of deceptive packaging but it involves excessive packaging: unnecessary packaging waste. [7]

E-commerce

Delivery of a small item in a much larger corrugated box, requiring air pillows for void-fill. A simple padded mailer would have been adequate. Overpackaging.jpg
Delivery of a small item in a much larger corrugated box, requiring air pillows for void-fill. A simple padded mailer would have been adequate.

In E-commerce, “the overpackaging of products has become a major ecological concern” [8] [9] Sometimes a package is properly designed to present its contents at a retail store; packaging is minimal. With online shopping or E-commerce, however, items packed for retail sale need to be shipped individually by the e-tailer or by a fulfillment house. The individual package is shipped and handled by package delivery or small parcel carriers. Retail packages are frequently packed into a larger corrugated box for shipment. Often these secondary boxes are much larger than needed, thus use void-fill to immobilize the contents. This can have the appearance of gross overpackaging. [10]

If the product manufacturer designed all packaging to meet the requirements of individual shipment, then the portion sold at a retail store would have excessive packaging. [11]

With fragile items such as consumer electronics, engineers try to match the fragility of the product with the expected stresses of distribution handling. Package cushioning is used to help ensure safe delivery of the product. With overpackaging, excessive cushioning and a larger corrugated box are used: wasteful packaging.

Sometimes two levels of packaging are needed for separate distribution: one for palletize shipment to retail stores and the other designed for individual delivery to households, which results in production inefficiency. New package designs are sometimes called for. [12]

Food overwraps

Fresh produce is usually presented for sale without packages, allowing shoppers to touch the items and choose which ones to buy. Some foods are over wrapped with shrink film, individually bagged, or further protected to increase the appeal to some customers. This extra packaging is sometimes considered excessive and unnecessary. [13]

Related Research Articles

<span class="mw-page-title-main">Corrugated fiberboard</span> Composite paper material

Corrugated fiberboard, corrugated cardboard, or corrugated is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.25 millimetres (0.01 in) thick.

<span class="mw-page-title-main">Box</span> Type of container

A box is a container with rigid sides used for the storage or transportation of its contents. Most boxes have flat, parallel, rectangular sides. Boxes can be very small or very large and can be used for a variety of purposes, from functional to decorative.

<span class="mw-page-title-main">Paperboard</span> Thick paper-based material

Paperboard is a thick paper-based material. While there is no rigid differentiation between paper and paperboard, paperboard is generally thicker than paper and has certain superior attributes such as foldability and rigidity. According to ISO standards, paperboard is a paper with a grammage above 250 g/m2, but there are exceptions. Paperboard can be single- or multi-ply.

<span class="mw-page-title-main">Packaging</span> Enclosure or protection of products for distribution, storage, and sale

Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects, preserves, transports, informs, and sells. In many countries it is fully integrated into government, business, institutional, industrial, and for personal use.

<span class="mw-page-title-main">Carton</span> Type of domestic container

A carton is a box or container usually made of liquid packaging board, paperboard and sometimes of corrugated fiberboard. Many types of cartons are used in packaging. Sometimes a carton is also called a box.

<span class="mw-page-title-main">Shrink wrap</span> Polymer used to bundle boxes on a pallet for transport

Shrink wrap, also shrink film, is a material made up of polymer plastic film. When heat is applied, it shrinks tightly over whatever it is covering. Heat can be applied with a handheld heat gun, or the product and film can pass through a heat tunnel on a conveyor.

<span class="mw-page-title-main">Cardboard box</span> Type of packaging

Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials. Specialists in industry seldom use the term cardboard because it does not denote a specific material. The term cardboard may refer to a variety of heavy paper-like materials, including card stock, corrugated fiberboard, and paperboard. Cardboard boxes can be readily recycled.

<span class="mw-page-title-main">Overwrap</span> Method of packaging

An overwrap or wrap is a method of sealing a contained product, typically as part of retail packaging. It is often made of plastic film or paper. The wrap is applied over the bare product or can be applied over another form of packaging. It is typically used to protect products, but can be used decoratively.

<span class="mw-page-title-main">Package cushioning</span> Protective packaging

Package cushioning is used to protect items during shipment. Vibration and impact shock during shipment and loading/unloading are controlled by cushioning to reduce the chance of product damage.

<span class="mw-page-title-main">Bulk box</span> Pallet-size shipping box

A bulk box, also known as a bulk bin, skid box, pallet box, bin box, gaylord, or octabin, is a pallet-size box used for storage and shipping of bulk or packaged goods. Bulk boxes can be designed to hold many different types of items such as plastic pellets, watermelons, electronic components, and even liquids; some bulk boxes are stackable.

<span class="mw-page-title-main">Folding carton</span> Type of paperboard packaging

The folding carton created the packaging industry as it is known today, beginning in the late 19th century. The process involves folding carton made of paperboard that is printed, laminated, cut, then folded and glued. The cartons are shipped flat to a packager, which has its own machinery to fold the carton into its final shape as a container for a product. Some styles of folding cartons can be made of E-flute or micro-flute corrugated fiberboard.

<span class="mw-page-title-main">Padded envelope</span> Envelope with protective padding to protect items during shipping

A padded envelope, also known as a padded or cushioned mailer, or jiffy bag in the United Kingdom, is an envelope incorporating protective padding to protect items during shipping. The padding is usually thick paper, bubble wrap, or foam.

<span class="mw-page-title-main">Food storage container</span>

Food storage containers are widespread in use throughout the world and have probably been in use since the first human civilizations.

<span class="mw-page-title-main">Container compression test</span>

The container compression test measures the compressive strength of packages such as boxes, drums, and cans. It usually provides a plot of deformation vs compressive force.

<span class="mw-page-title-main">Corrugated box design</span> Process of matching design factors for corrugated fiberboard boxes

Corrugated box design is the process of matching design factors for corrugated fiberboard or corrugated plastic boxes with the functional physical, processing and end-use requirements. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system. Corrugated boxes are shipping containers used for transport packaging and have important functional and economic considerations.

<span class="mw-page-title-main">Cardboard</span> Heavy-duty paper of varying strengths

Cardboard is a generic term for heavy paper-based products. The construction can range from a thick paper known as paperboard to corrugated fiberboard which is made of multiple plies of material. Natural cardboards can range from grey to light brown in color, depending on the specific product; dyes, pigments, printing, and coatings are available.

<span class="mw-page-title-main">Multi-pack</span> Packaging that combines or holds multiple items or smaller packages

A multi-pack also known as multipack is packaging that combines or holds multiple items or smaller packages.

<span class="mw-page-title-main">Boil-in-bag</span> Packaged food product

Boil-in-bags are a form of packaged food products in which bagged food is heated or cooked in boiling water. Plastic bags can be solid and impermeable for holding frozen foods; alternatively, bags can be porous or perforated to allow boiling water into the bag.

<span class="mw-page-title-main">Package handle</span> Packaging component

Package handles, or carriers, are used to help people use packaging. They are designed to simplify and to improve the ergonomics of lifting and carrying packages. Handles on consumer packages add convenience and help facilitate use and pouring. The effect of handles on package material costs and the packaging line efficiencies are also critical. A handle can be defined as “an accessory attached to a container or part for the purpose of holding or carrying.” Sometimes a handle can be used to hang a package for dispensing or use.

<span class="mw-page-title-main">Packaging waste</span> Post-use container and packing refuse

Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.

References

  1. Soroka, W. Illustrated Glossary of Packaging Terminology (Second ed.). Institute of Packaging Professionals.
  2. Payne (31 October 2017). "Over-Packaging". PackCon: 22. Retrieved January 5, 2022.
  3. Liu, Lin (2023). "Measures for Excessive Application of Gift Packaging Design Materials". Springer Nature, Proceedings of the 2nd International Conference on Culture, Design and Social Development (CDSD 2022). 16. Retrieved 25 November 2024.
  4. Diana Twede and Susan E. M. Selke (2005). Cartons, crates and corrugated board: handbook of paper and wood packaging technology. DEStech Publications. pp. 41–42, 55–56. ISBN   978-1-932078-42-8.
  5. Fitzgerald (August 2004). "Cereal Box Design" (PDF). Tech Directions: 22. Retrieved 4 November 2021.
  6. Obolewicz, P (2010), "Cartons, Folding", in Yam, K L (ed.), Encyclopedia of Packaging Technology, Wiley, pp. 234–241, ISBN   978-0-470-08704-6
  7. Misleading Containers, 21CFR100.100
  8. Xie, Guojie (2021). "Assessing Consumer Preference for Overpackaging Solutions in E-Commerce". Int. J. Environ. Res. Public Health. 18 (15): 7951. doi: 10.3390/ijerph18157951 . PMC   8345421 . PMID   34360244.
  9. Georgakoudis, E D (2021). "An investigation into the issue of overpackaging - examining the case of paper packaging". International Journal of Sustainable Engineering. 14 (4). MDPI: 590–599. doi:10.1080/19397038.2020.1780337 . Retrieved 26 November 2024.
  10. Lindsay, K (23 April 2024), Why your small goods come in gigantic boxes, BBC, retrieved 8 December 2024
  11. Escursel, S (1 January 2021). "Sustainability in e-commerce packaging: A review". Journal of Cleaner Production. 280: 124314. Bibcode:2021JCPro.28024314E. doi:10.1016/j.jclepro.2020.124314. PMC   7511172 . PMID   32989345. S2CID   221859798.
  12. Alberto, R (2014). "A New Paradigm for Packaging Design in Web-based Commerce". International Journal of Engineering Business Management. 6: 14. doi: 10.5772/58825 . hdl: 11577/3157220 . S2CID   3059955 . Retrieved 14 November 2021.
  13. Marino, G (12 January 2021). "ENOUGH IS ENOUGH: OVERPACKAGING IN THE FOOD SYSTEM". Renewable Matter. 33. Retrieved 11 December 2021.