Disposable food packaging comprises disposable products often found in fast-food restaurants, take-out restaurants and catering establishments. Typical products are foam food containers, plates, bowls, cups, utensils, doilies and tray papers. These products can be made from a number of materials including plastics, paper, bioresins, wood and bamboo.
Packaging of fast food and take-out food involves a significant amount of material that ends up in landfill, recycling, composting or litter. [1]
The paper plate was invented by the German bookbinder Hermann Henschel in Luckenwalde in 1867.
In 1908, Samuel J. Crumbine [2] was a public health officer in Kansas. He was on a train when he witnessed one of his tuberculosis patients taking a drink of water from a common dipper and water bucket (a publicly shared way of drinking water) in the car. Right behind his patient was a young girl who drank from the same dipper and bucket. This inspired him to launch a crusade to ban publicly shared or common utensils in public places. Taking note of the trend, Lawrence Luellen and Hugh Moore invented a disposable paper cup called the "Health Cup" and later renamed the "Dixie Cup". [3] [4]
Single-use cone cups were followed by the commercialization of single-use plates and bowls, wooden cutlery, and paper food wraps. By the 1930s these products were widely used to feed the men and women who worked on the remote dams, bridges and roads of the Works Progress Administration. In the 1940s they were used to feed defense factory workers. [5]
After World War II, foodservice packaging materials like plastic and polystyrene foam were developed. The unique properties of these materials (insulation and weight reduction) and their ability to be made into a variety of shapes and sizes, provided foodservice operators, and consumers, with a wider variety of packaging choices. [5]
A major development in disposable foodservice packaging happened in 1948 when the newly founded McDonald's restaurant closed to revamp its menu. Along with changing their menu items, the restaurant wanted to change the way it handled dishwashing and dishwashers, car hops and wait staff, and storage, breakage and (customer) theft of tableware. When the McDonald's re-opened six months later, its meals were no longer served with the use of glasses, plates or cutlery, and were taken away from the restaurant by the customers. [5]
The use of disposable foodservice packaging is a step toward preventing foodborne disease. By being used only once, these products help reduce food contamination and the spread of diseases. [6]
The U.S. Food and Drug Administration’s Food Code authoritatively spells out the sanitary and health advantages of single-use foodservice packaging in specific situations: "A food establishment without facilities...for cleaning and sanitizing kitchenware and tableware shall provide only single-use kitchenware, single-service articles, and single-use articles for use by food employees and single-service articles for use by consumers." The Food Code further states "in situations in which the reuse of multiuse items could result in foodborne illness to consumers, single-service and single-use articles must be used to ensure safety." [6]
Disposable foodservice packaging can be made from a number of materials, each with its own uses and benefits.
Aluminum is used to manufacture foils, wraps, bags, containers, and trays.
Many disposable foodservice products can be made of plastic or plastic-coated paper: cups, plates, bowls, trays, food containers and cutlery, for example. Plastics are used because the material is lightweight and holds the temperature of hot/cold food and beverages. Foamed polystyrene (sometimes referred to as Styrofoam) is in one of the most common types of plastics used for foodservice packaging, in the form of the foam food container. Non-foamed polystyrene is sometimes also used for utensils or plastic plates. Polyethylene and other plastics are also used.
Plastic wrap is sometimes used to cover a tray of food.
Many plastics are marked with the SPI recycling codes for identification.
Disposable foodservice products made from paper, paperboard, and corrugated fiberboard: including cups, plates, bowls, napkins, carryout bags, trays, egg cartons, doilies and tray liners. Some paper products are coated - mostly with plastic - or treated to improve wet strength or grease resistance. Paper and paperboard packaging like pizza trays, French fry trays, Chinese noodle soup boxes, hamburger clamshell trays, etc., are developed by printers utilizing paper-converting equipment such as tray formers.
Molded pulp products are made from recycled newsprint and are formed under heat and pressure into plates, bowls, trays and cup carriers. Molded pulp is readily recyclable.
In recent years, manufacturers have been working on developing more sustainable alternatives to traditional plastic products. Amongst them are plates and cutlery made from bamboo and wood (mostly birch). Throughout the entire life cycle of wood products, there can be far fewer environmental repercussions than with traditional plastics, and possibly fewer with bioplastics like PLA, which composts into lactic acid. [8] Wooden products decompose on average in the matter of a few months. Currently wood and bamboo products are more costly than traditional plastics and not as widely available, which makes it challenging for some restaurants to switch.
A number of manufacturers are now making disposable foodservice products from a combination of natural starches, recycled fibers, water, air, and natural minerals. [9] These composite products include cups, plates, bowls, cutlery, sandwich wraps, food containers and trays. Ideally these products are easily biodegradable and composted after use.
The material used to make these kinds of disposable foodservice products is primarily PLA or polylactic acid. Some products are made from a mixture of PLA and pulp fibers that are molded into disposable foodservice items with heat and pressure. Others are made from a composite or mixture of starch and other materials, such as limestone and recycled fibers, to give them additional strength. [9]
Areca palm plates are made from dry fallen leaves from the Areca catechu palm (betel tree). This trees shed the old dried leaves along with their sheath. These sheaths are separated from leaves and sent to the factory. The sheaths are then soaked and washed in clean water to remove the dust and sand particles. The sheaths are hot pressed and made into areca palm plates, bowls and food containers. Compared to other disposable items, areca palm products are 100% natural, eco-friendly. No synthetic adhesives or binders used in the manufacturing. [10]
By reducing the need for equipment and additional labor, disposable foodservice packaging is an economical alternative to multiuse items and eliminates the need for dishwashers and other support equipment (racks, carts, dollies, shelving, bins). It can also save money on water and energy used by dishwashers and can eliminate the need to replace reusables that are broken, damaged, stolen or accidentally discarded. [11]
Disposable tableware was a key part of the business strategy of chain fast food restaurants in the US. In order for the business model to work, fast food chains, notably McDonald's, had to convince consumers [12] through advertising campaigns to carry their own tableware to a waste bins, in order to avoid labor expenses incurred in clearing tables. By establishing a custom in which customers are encouraged to carry disposables, some of the internal costs of the disposable tableware can be offset.
According to the U.S. Environmental Protection Agency, paper and plastic foodservice packaging discarded in the country's municipal solid waste stream accounted 1.3 percent in 2007 (by weight) of municipal solid waste. [13] The U.S. Environmental Protection Agency also says that an often-cited waste prevention measure is the use of washable plates, cups, and napkins instead of the disposable variety.
While this will reduce solid waste, it will have other environmental effects, such as increased water and energy use. Overall, reusable dishware – even if only offered to customers for on-site use – is considered to be the best environmental choice. [14]
Collection costs, the value of scrap material, and increased energy expenditures create an additional economic barrier to recycling foodservice packaging. While recycling foodservice packaging is difficult, recycled materials are being used in some foodservice packaging.
Many people are working on reducing the environmental footprint of packaging for food service. Often a Life-cycle assessment is valuable to determine the effects throughout the entire system. [15] Some actions include:
Disposable-product manufacturers frequently include "recyclable" or "please recycle" indicia on their products; however the availability and effectiveness of such recycling campaigns is limited. [19] A common approach of restaurants featuring disposable tableware is to label one or more of their waste bins as "recycling", although realistically, the amount of washing required for effective recycling would make such "recycling" unrealistic. [20] [21] In addition to greenwashing, these approaches are intended to encourage consumers to buy disposable tableware. Some experts view a total ban of single-use packaging as the only solution. For example, the Chinese government stated that by the end of 2020, non-degradable bags will be banned in major cities, and by 2022, the policy will come into force in smaller settlements. [22]
In the European Union (EU), the Directive on single-use plastics (SUPD, EU 2019/904), in force since 3 July 2021, bans the retail sale of disposable food packaging items. The ban applies in the EU, Iceland, Liechtenstein, and Norway [23] (not in Switzerland), [24] and the following items are banned: [25]
In Germany, in 2022 Tübingen was the first city to introduce a charge on single-use food packaging, to be paid by local restaurants. [26] A Germany-wide tax on single-use plastic manufacturers was enacted in 2023, [27] with the first levies due in 2025. [26]
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: CS1 maint: multiple names: authors list (link)The Resin Identification Code (RIC) is a technical standard with a set of symbols appearing on plastic products that identify the plastic resin out of which the product is made. It was developed in 1988 by the Society of the Plastics Industry in the United States, but since 2008 it has been administered by ASTM International, an international standards organization.
Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a poor barrier to air and water vapor and has a relatively low melting point. Polystyrene is one of the most widely used plastics, with the scale of its production being several million tonnes per year. Polystyrene is naturally transparent, but can be colored with colorants. Uses include protective packaging, containers, lids, bottles, trays, tumblers, disposable cutlery, in the making of models, and as an alternative material for phonograph records.
A take-out or takeout ; carry-out or to-go ; takeaway ; takeaways ; grab-n-go; and parcel is a prepared meal or other food items, purchased at a restaurant or fast food outlet with the intent to eat elsewhere. A concept found in many ancient cultures, take-out food is common worldwide, with a number of different cuisines and dishes on offer.
Cutlery includes any hand implement used in preparing, serving, and especially eating food in Western culture. A person who makes or sells cutlery is called a cutler. While most cutlers were historically men, women could be cutlers too; Agnes Cotiller was working as a cutler in London in 1346, and training a woman apprentice, known as Juseana.
A drinking straw is a utensil that is intended to carry the contents of a beverage to one's mouth. Disposable straws are commonly made from plastics. However, environmental concerns related to plastic pollution and new regulation have led to rise in reusable and biodegradable straws. Following a rise in regulation and public concern, some companies have even voluntarily banned or reduced the number of plastic straws used. Alternative straws are often made of reusable materials like silicone or metal or alternative disposable and biodegradable materials like paper, cardboard, pasta, or bamboo.
Tableware items are the dishware and utensils used for setting a table, serving food, and dining. The term includes cutlery, glassware, serving dishes, serving utensils, and other items used for practical as well as decorative purposes. The quality, nature, variety and number of objects varies according to culture, religion, number of diners, cuisine and occasion. For example, Middle Eastern, Indian or Polynesian food culture and cuisine sometimes limits tableware to serving dishes, using bread or leaves as individual plates, and not infrequently without use of cutlery. Special occasions are usually reflected in higher quality tableware.
A disposable is a product designed for a single use after which it is recycled or is disposed as solid waste. The term is also sometimes used for products that may last several months to distinguish from similar products that last indefinitely. The word "disposables" is not to be confused with the word "consumables", which is widely used in the mechanical world. For example, welders consider welding rods, tips, nozzles, gas, etc. to be "consumables", as they last only a certain amount of time before needing to be replaced. Consumables are needed for a process to take place, such as inks for printing and welding rods for welding, while disposable products are items that can be discarded after they become damaged or are no longer useful.
A paper cup is a disposable cup made out of paper and often lined or coated with plastic or wax to prevent liquid from leaking out or soaking through the paper. It may be made of recycled paper.
Coated paper is paper that has been coated by a mixture of materials or a polymer to impart certain qualities to the paper, including weight, surface gloss, smoothness, or reduced ink absorbency. Various materials, including kaolinite, calcium carbonate, bentonite, and talc, can be used to coat paper for high-quality printing used in the packaging industry and in magazines.
Huhtamäki Oyj is a global food packaging specialist, headquartered in Espoo, Finland. Its products include paper and plastic disposable tableware, such as cups, plates and containers for quick service restaurants, coffee shops, retail stores, caterers and vending operators. The company provides coated paper cups for fast food chains such as Burger King, as well as flexible packaging and labels for food and drink, pet food, pharmaceuticals, household and hygiene brands. Huhtamaki also makes egg cartons and trays, fruit trays and cup carriers.
A single-serve coffee container is a container filled with coffee grounds, used in coffee brewing to prepare only enough coffee for a single portion. Single-serve coffee containers come in various formats and materials, often either as hard and soft pods or pads made of filter paper, or hard aluminium and plastic capsules.
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be molded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to their widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives.
A disposable cup is a type of tableware and disposable food packaging. Disposable cup types include paper cups, plastic cups and foam cups. Expanded polystyrene is used to manufacture foam cups, and polypropylene is used to manufacture plastic cups.
Recycling in Australia is a widespread, and comprehensive part of waste management in Australia, with 60% of all waste collected being recycled. Recycling is collected from households, commercial businesses, industries and construction. Despite its prominence, household recycling makes up only a small part (13%) of Australia's total recycling. It generally occurs through kerbside recycling collections such as the commingled recycling bin and food/garden organics recycling bin, drop-off and take-back programs, and various other schemes. Collection and management of household recycling typically falls to local councils, with private contractors collecting commercial, industrial and construction recycling. In addition to local council regulations, legislation and overarching policies are implemented and managed by the state and federal governments.
Disposable tableware includes all disposable tableware like
Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.
In the late 20th and early 21st century, there has been a global movement towards the phase-out of polystyrene foam as a single use plastic (SUP). Early bans of polystyrene foam intended to eliminate ozone-depleting chlorofluorocarbons (CFCs), formerly a major component.
Footprint is a materials science organization that engineers fiber-based packaging in an effort to address the environmental crisis of plastic pollution. Its plant-based fiber alternatives to plastic are made from sources like double-lined kraft. These can be compostable, biodegradable, and recyclable. Footprint operates in the United States, Europe and Mexico.
France's anti-waste law for a circular economy was passed in an effort to eliminate improper disposal of waste as well as limit excessive waste. This law is part of Europe's larger environmental activism efforts and builds on previous laws the country has passed.
Plastic bags bans are laws that prohibit the use of polymers manufactured from petroleum or other fossil fuels, given the pollution and threat to biodiversity that they cause. A growing number of countries have instituted plastic bag bans, and a ban on single-use plastic, and are looking to spread bans to all plastic packaging, plastic clothing (such as polyester and acrylic fiber, or any other form of unnecessary plastic that could be replaced with an easily biodegradeable, non-fossil-fuel or non-polluting alternative. Plastics biodegrade over a long period of time, and may not biodegrade fully leaving traces of microplastics, ranging from 450 years for a PET plastic bottle to thousands "never" for polypropylene-based products, including food containers.