Package handles, or carriers, are used to help people use packaging. They are designed to simplify and to improve the ergonomics of lifting and carrying packages. [1] [2] [3] [4] Handles on consumer packages add convenience and help facilitate use and pouring. The effect of handles on package material costs and the packaging line efficiencies are also critical. A handle can be defined as “an accessory attached to a container or part for the purpose of holding or carrying.” [5] Sometimes a handle can be used to hang a package for dispensing or use.
Handles can be built into a package, sometimes in the form of hand holes or hand holds. They can also be attached to a finished complete package after filling and closing, or even at the point of purchase.
The performance and design criteria for handles are often detailed in a contract or specification. For example handles for some US government containers are specified in Mil-Std-648. [6]
People have long seen a need to have package forms which are easy for people to carry and to use. Some of these, such as Pithos and amphora, [7] date from the Neolithic period. Handles have been formed into packages and containers such as pottery and stoneware. Wire, rope, and wicker have been added when needed.
Wooden boxes often have hand holes or attached metal handles to facilitate handling. Steel boxes also frequently have attached handles or hinged bails.
Corrugated boxes can have hand holes die-cut into the ends to assist material handling tasks. [8] Several designs are in use. [9] [10] Care must also be taken for the hand holes not to weaken the strength of the box. [11] [12] [13]
Depending on the contents and the degree of handling required, reinforcement is sometimes needed to prevent tearing. Reinforcing tapes, whether pressure -sensitive or heat-activated, can be applied to boxes in the vicinity of hand holes. [14] [15]
Separate plastic or composite fitments are also available for corrugated boxes. [16] [17]
Many plastic containers have built in handles. Plastic shipping containers and storage tubs often have handles moulded into them. Consumer blow moulded containers often have integral handles or are shaped to facilitate grasping. [18] [19] Hot water bottles often have a handle or hole for hanging.
Separate handles are sometimes added to a bottle, usually around the neck at the closure. This simplifies the bottle forming process and can allow use of lighter weight bottles. Several methods have been developed. [20] [21] [22] [23] [24]
Many types of bags have handles to assist in carrying them. Paper, fabric, and plastic shopping bags frequently have handes to assist shoppers carry difficult loads. Large bulk bags can have lifting straps or hand-holds to allow people or equipment to lift or stabilize the load.
Shrink wrapped Multi-packs often have open ends (bulls eyes) which can be used as handles. Methods are available to reinforce the film, if needed. [25] [26] Handles are often used on beverage carriers.
Pressure sensitive tape is often used as a handle: filament tape or heavy-duty plastic film backed tapes (polypropylene or polyester). A loop can be applied over a package with paper or film used to cover the adhesive in the center portion.
Another example with a shrink film package is for a tape to be applied to a film with slits cut in the film on either side of the tape. When the film shrinks, the tape does not and a handle is formed. [27] More common ( shown in photo) is for a tape strip with center portion matted out to be applied to shrink film prior to wrapping items. Again, the film shrinks but the tape does not, raising the matted out portion.
PSA tape handles can be built into a box or bag structure or can also be added after package completion. [28] Specialized application machinery is sometimes available. [29]
A bail handle consists of an open loop with ends attached to the item or package, sometimes to fixed mounts or ears. Several designs are available: bails are typically made of metal (wire) or plastic. It is a type of package handle which may be used for carrying or hanging items such as cans, pails, or jars.
Several package testing options are available to packaging engineers to help determine the suitability of package handles.
People can be used directly in an evaluation. Several different people can carry (and even abuse) handle and package options for subjective ratings. These can be compiled in a report. [30]
More objective laboratory procedures are also used. Fixtured ‘’hands’’ of various designs are used to hold a handle (sometimes two handles for a box). ASTM International D6804, Standard Guide for Hand Hole Design in Corrugated Boxes, describes “jerk testing’’ by modified drop test procedures or use of the constant pull rates of a Universal testing machine. ASTM F852, Specification for Portable Gasoline, Kerosene, and Diesel Containers for Consumer Use, requires severe "jerk testing" of the handle. These test procedures are also used on other types of packages. [31] [32] Other test procedures are conducted with a static force by hanging a heavily loaded package for an extended time or even using a centrifuge. [33] [34]
Corrugated fiberboard, corrugated cardboard, or corrugated is a type of packaging material consisting of a fluted corrugated sheet and one or two flat linerboards. It is made on "flute lamination machines" or "corrugators" and is used for making corrugated boxes. The corrugated medium sheet and the linerboard(s) are made of kraft containerboard, a paperboard material usually over 0.25 millimetres (0.01 in) thick.
Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects, preserves, transports, informs, and sells. In many countries it is fully integrated into government, business, institutional, industrial, and for personal use.
A label is a piece of paper, plastic film, cloth, metal, or other material affixed to a container or product, on which is written or printed information or symbols about the product or item. Information printed directly on a container or article can also be considered labelling.
A plastic bag, poly bag, or pouch is a type of container made of thin, flexible, plastic film, nonwoven fabric, or plastic textile. Plastic bags are used for containing and transporting goods such as foods, produce, powders, ice, magazines, chemicals, and waste. It is a common form of packaging.
Cardboard boxes are industrially prefabricated boxes, primarily used for packaging goods and materials. Specialists in industry seldom use the term cardboard because it does not denote a specific material. The term cardboard may refer to a variety of heavy paper-like materials, including card stock, corrugated fiberboard, and paperboard. Cardboard boxes can be readily recycled.
A bulk box, also known as a bulk bin, skid box, pallet box, bin box, gaylord, or octabin, is a pallet-size box used for storage and shipping of bulk or packaged goods. Bulk boxes can be designed to hold many different types of items such as plastic pellets, watermelons, electronic components, and even liquids; some bulk boxes are stackable.
A wooden box is a container made of wood for storage or as a shipping container.
Filament tape or strapping tape is a pressure-sensitive tape consisting of a pressure-sensitive adhesive coated onto a backing material which is usually a polypropylene or polyester film and fiberglass filaments embedded to add high tensile strength.
The container compression test measures the compressive strength of packages such as boxes, drums, and cans. It usually provides a plot of deformation vs compressive force.
A tamper-evident band or security ring serves as a tamper resistant or tamper evident function to a screw cap, lid, or closure. The term tamper-proof is sometimes used but is considered a misnomer given that pilfering is still technically possible.
Corrugated box design is the process of matching design factors for corrugated fiberboard or corrugated plastic boxes with the functional physical, processing and end-use requirements. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system. Corrugated boxes are shipping containers used for transport packaging and have important functional and economic considerations.
Package testing or packaging testing involves the measurement of a characteristic or property involved with packaging. This includes packaging materials, packaging components, primary packages, shipping containers, and unit loads, as well as the associated processes.
Shelf-ready packaging (SRP) and retail-ready packaging (RRP) refers to the packaging of a product so that it is delivered to a retailer in packaging which is optimized for efficient stocking and sale.
A multi-pack also known as multipack is packaging that combines or holds multiple items or smaller packages.
Reusable packaging is manufactured of durable materials and is specifically designed for multiple trips and extended life. A reusable package or container is "designed for reuse without impairment of its protective function." The term returnable is sometimes used interchangeably but it can also include returning packages or components for other than reuse: recycling, disposal, incineration, etc. Typically, the materials used to make returnable packaging include steel, wood, polypropylene sheets or other plastic materials.
Packaging machinery is used throughout all packaging operations, involving primary packages to distribution packs. This includes many packaging processes: fabrication, cleaning, filling, sealing, combining, labeling, overwrapping, palletizing.
A shipping tube, mailing tube, or cardboard tube is a shipping container used to ship long items. It is usually a long package with a narrow cross-section: square, triangle, or round.
Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.
Evidence packaging involves the specialized packaging methods and materials used for physical evidence. Items need to be collected at a crime scene or a fire scene, forwarded to a laboratory for forensic analysis, put in secure storage, and used in a courtroom, all while maintaining the chain of custody. Items might include DNA, drugs, hair samples, body parts, blood samples, sperm, knives, vomit, firearms, bullets, fire accelerants, computers, checkbooks, etc.
Overpackaging is the use of excess packaging. The Institute of Packaging Professionals defines overpackaging as “a condition where the methods and materials used to package an item exceed the requirements for adequate containment, protection, transport, and sale”