Stand-up pouch

Last updated
Stand-up pouch of nuts; bottom structure of pouch Stand-up pouches.jpg
Stand-up pouch of nuts; bottom structure of pouch
Pouch of cat treats; close-up of top seal, opening notch, and internal reclosable strip Easy opining for pouch.jpg
Pouch of cat treats; close-up of top seal, opening notch, and internal reclosable strip

A stand-up pouch or doypack is a type of flexible packaging that is able to stand erect on its bottom for display, storage, and convenience. [1] It has characteristics of plastic bags, water bottles, and retort pouches. The bottom part of a stand-up pouch is gusseted to provide support for display or use. [2]

Contents

Stand-up pouches are commonly used for food packaging. They can be aseptically filled or filled on normal packaging lines. [3]

History

Early work on stand-up pouches was conducted in France by Leon and Louis Doyen  [ fr ]. [4] [5] Doyen was president of Thimonnier Company, which trademarked the name "Doypack" (from DOYen PACKaging").

Development of materials, design options, and equipment increased in the 1980s and 1990s. Development of the retort pouch was closely related. It is currently a very widely used package form.

Construction

The flexible pouches are usually constructed of multi-layer materials: various plastic films, paper, foil, etc. Pouches are often printed with high-impact graphics or sometimes have attached labels. The materials must have specialized heat-seal properties to allow conversion into pouches.

The most common pouch has bottom gussets to form a "W" which opens to allow a flat bottom. Side gussets are also sometimes used. Several design options are available. [6]

Inclusion of pour spouts and re-closable zip strips is common.

Equipment

The packaging machinery involved typically forms the pouch from preprinted roll stock. The preformed pouches are shipped to a packager where they are filled and the top is sealed.

The alternative is an integral form-fill-seal machine, whether vertical or horizontal. The equipment forms the pouches, fills the pouches in-line, and seals them. With foods, drinks, or medical products, special sanitizing and wash-down requirements are critical.

The resulting equipment is sometimes complex and expensive. Packagers who do not have the volume to fill a machine to its capacity often use contract packagers.

Related Research Articles

A screw cap or closure is a common type of closure for bottles, jars, and tubes.

<span class="mw-page-title-main">Drum (container)</span> Cylindrical shipping container used for shipping bulk cargo

A drum is a cylindrical shipping container used for shipping bulk cargo. Drums can be made of steel, dense paperboard, or plastic, and are generally used for the transportation and storage of liquids and powders. Drums are often stackable, and have dimensions designed for efficient warehouse and logistics use. This type of packaging is frequently certified for transporting dangerous goods. Proper shipment requires the drum to comply with all applicable regulations.

<span class="mw-page-title-main">Closure (container)</span> Devices and techniques used to close or seal a bottle, jug, jar, tube, can, etc.

A closure is a device used to close or seal a container such as a bottle, jug, jar, tube, or can. A closure may be a cap, cover, lid, plug, liner, or the like. The part of the container to which the closure is applied is called the finish.

<span class="mw-page-title-main">Heat sealer</span> Machine for joining thermoplastic materials using heat

A heat sealer is a machine used to seal products, packaging, and other thermoplastic materials using heat. This can be with uniform thermoplastic monolayers or with materials having several layers, at least one being thermoplastic. Heat sealing can join two similar materials together or can join dissimilar materials, one of which has a thermoplastic layer.

A contract packager, or co-packer, is a company that packages products for their clients. The packaging and labeling services can be used for many types of products including foods, pharmaceuticals, household products, and industrial products.

<span class="mw-page-title-main">Overwrap</span> Method of packaging

An overwrap or wrap is a method of sealing a contained product, typically as part of retail packaging. It is often made of plastic film or paper. The wrap is applied over the bare product or can be applied over another form of packaging. It is typically used to protect products, but can be used decoratively.

<span class="mw-page-title-main">Vacuum packing</span> Method of removing air from a package prior to sealing

Vacuum packing is a method of packaging that removes air from the package prior to sealing. This method involves placing items in a plastic film package, removing air from inside and sealing the package. Shrink film is sometimes used to have a tight fit to the contents. The intent of vacuum packing is usually to remove oxygen from the container to extend the shelf life of foods and, with flexible package forms, to reduce the volume of the contents and package.

<span class="mw-page-title-main">Bail handle</span> Open loop handle for carrying or hanging items, or as a drawer pull.

A bail handle, or simply bail, is a handle that consists of an open loop that moves freely within two fixed mounts or ears. It is a type of metal or plastic package handle used for carrying such items such tin cans, buckets, or kettles, or as a form of drawer pull. A bail handle can also be used to hang items such as IV bottles and potted plants.

<span class="mw-page-title-main">Bulk box</span> Pallet-size shipping box

A bulk box, also known as a bulk bin, skid box, pallet box, bin box, gaylord, or octabin, is a pallet-size box used for storage and shipping of bulk or packaged goods. Bulk boxes can be designed to hold many different types of items such as plastic pellets, watermelons, electronic components, and even liquids; some bulk boxes are stackable.

<span class="mw-page-title-main">Tube (container)</span>

A tube, squeeze tube, or collapsible tube is a collapsible package which can be used for viscous liquids such as toothpaste, artist's paint, adhesive, caulk, & ointments. Basically, a tube is a cylindrical, hollow piece with a round or oval profile, made of plastic, paperboard, aluminum, or other metal. In general, on one end of the tube body there is a round orifice, which can be closed by different caps and closures. The orifice can be shaped in many different ways: plastic nozzles in various styles and lengths are most typical. The other end is sealed either by welding or by folding.

<span class="mw-page-title-main">Vertical form fill sealing machine</span> System to create and fill plastic bags and pouches

A vertical form fill sealing machine is a type of automated assembly-line product packaging system, commonly used in the packaging industry for food and many other products. Walter Zwoyer, the inventor of the technology, patented his idea for the VFFS machine in 1936 while working with the Henry Heide Candy Company. The machine constructs plastic bags and stand-up pouches out of a flat roll of film, fills them with product, and seals them. Both solids and liquids can be bagged.

<span class="mw-page-title-main">Food storage container</span>

Food storage containers are widespread in use throughout the world and have probably been in use since the first human civilizations.

<span class="mw-page-title-main">Shrink tunnel</span> Machine to shrink labels on products

A shrink tunnel or heat tunnel is a heated tunnel mounted over or around a conveyor system. Items have shrink film loosely applied; with heat, the film shrinks to fit snugly around the wrapped object.

<span class="mw-page-title-main">Retort pouch</span> Type of food packaging

A retort pouch or retortable pouch is a type of food packaging made from a laminate of flexible plastic and metal foils. It allows the sterile packaging of a wide variety of food and drink handled by aseptic processing and is used as an alternative to traditional industrial canning methods. Retort pouches are used in baby and toddler food, camping food, field rations, fish products, instant noodles, space food sports nutrition and brands such as Capri-Sun and Tasty Bite.

Fillers are used for packaging, mainly for food/beverage but for other products as well. These are used to fill either a bottle or a pouch, depending on the product.

<span class="mw-page-title-main">Chub (container)</span> Food packaging material

A chub or a chub pack is a type of container formed by a tube of flexible packaging material. The cylindrical package has the appearance of a sausage with the ends sealed by metal crimps or clips.

<span class="mw-page-title-main">Resealable packaging</span>

Resealable packaging is any type of packaging that allows the consumer or user to reseal or reclose the packaging. Often packaging needs to be resealed in order to maintain product freshness or prevent spillage. Reusable packaging allows for multiple uses which can help reduce waste.

<span class="mw-page-title-main">Pail (container)</span> Cylindrical shipping container

In technical usage in the shipping industry, a pail is a type of cylindrical shipping container with a capacity of about 3 to 50 litres. It can have straight or slanted sides and usually has a handle or bail. In non-technical usage, a pail is synonymous with a bucket.

<span class="mw-page-title-main">Clamshell (container)</span> Type of consumer product packaging

A clamshell is a one-piece container consisting of two halves joined by a hinge area which allows the structure to come together to close. Clamshells can be made to be reusable and reclosable or can be sealed securely.

<span class="mw-page-title-main">Overpackaging</span> Use of excess packaging

Overpackaging is defined by the Institute of Packaging Professionals as "a condition where the methods and materials used to package an item exceed the requirements for adequate containment, protection, transport, and sale".

References

  1. Greely, MJ (22 September 2009), "Standup Flexible Pouches", in Yam, K L (ed.), Encyclopedia of Packaging Technology, Wiley (published 2010), pp. 1155–1159, ISBN   978-0-470-08704-6
  2. Soroka, W (2008). Illustrated Glossary of Packaging Terminology (Second ed.). Institute of Packaging Professionals. p. 170.
  3. Jones, R T (9 September 2009). "From Doy-Pack to S-Pouch". Packaging Digest: 58–63. Retrieved 6 August 2019.
  4. US 3935993,Doyen, Leon&Doyen, Louis,"Free-standing container",published 1976-02-03
  5. US 3502521,Doyen, Leon&Doyen, Louis,"Method of producing plastic containers",published 1970-03-24
  6. United States Patent Classification B65D75/008, Standing pouches, US Patent Office

Bibliography