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A juice box, also called a carton (BrE) or popper (AuE), is a small container used to conveniently carry and consume drinks, which is mostly juice. They are frequently made of paperboard with an aluminum foil lining, but variations exist. Juice boxes are most popular with children, although other uses include emergency drinking water, milk, and wine.
A juice box is considered an aseptic container, meaning it is manufactured and filled under aseptic processing and requires no refrigeration or preservatives to remain germ-free.
Ruben Rausing first created a product in 1963 that consisted of a box that would be used for containing liquids, more specifically, milk. His creation was named the Tetra Brik, and gained popularity because the product was efficient and a major space saver compared to the canisters that were previously used. The juice box was officially incorporated into the U.S. market in 1980. After its introduction, the product gained almost instant popularity and the market began to grow at a fast rate. According to an article on the website E notes, in 1986, only six years after the product's introduction, juice boxes accounted for 20% of the United States juice market,[ citation needed ] as more and more companies were introducing their own lines of juice boxes.
In 1989, environmentalists raised concerns that the multi-layered design of juice boxes made them difficult to recycle or reuse. [1]
A juice box is made of liquid packaging board which is usually six layers of paper, polyethylene, and aluminum foil. Paper is used to shape the product and give the box an extra source of strength, Polyethylene forms a liquid-tight seal and keeps the product dry, polyethylene is the layer used to print the information and graphics that are provided on the packaging, aluminum is used for the purpose of keeping light and oxygen out (as well preventing the juice from becoming spoiled without having to use extra preservatives).
One of the reasons why juice boxes are so popular is their convenience. Juice boxes are portable and can be easily drunk while on the go. The shape of the product makes it easy for kids and adults to hold and use.[ citation needed ]
Juice boxes were originally designed in a very specific fashion, a style that has proved to be successful as it has remained, for the most part, unchanged. Manufacturers chose a box shape because they foresaw this shape as being the most convenient and easily handled. Juice boxes typically come with a covered hole and an attached bendable straw, which was introduced by Lynn Tilley, one of the designers who worked on porting it to America, after there were complaints about it being hard to drink from. These bendable straws make it easier for children to drink and generally results in less of a mess, and the bending nature of the straw helps it not fall into the box. However, there are some juice boxes available for purchase that are equipped with a pull tab; this variation of the juice box is ideal for larger portions that are not consumed in one sitting because the tab is resealable.
Ultra-high temperature processing (UHT), ultra-heat treatment, and ultra-pasteurization is a food processing technology that sterilizes a liquid food by heating the food for two to five seconds to a temperature greater than 140 °C (284 °F) to kill bacterial endospores. In the production of food products, UHT processing is applied to milk and milk products, and to the production of fruit juices, soy milk, wine, savoury canned foods, and honey. UHT milk was first developed in the 1960s and became generally available for consumption in the 1970s. The heat used during the UHT process can cause Maillard browning and change the taste and smell of dairy products. An alternative process is flash pasteurization, in which the milk is heated to 72 °C (162 °F) for at least fifteen seconds.
A carton is a box or container usually made of liquid packaging board, paperboard and sometimes of corrugated fiberboard. Many types of cartons are used in packaging. Sometimes a carton is also called a box.
A bag-in-box or BiB is a container for the storage and transportation of liquids. It consists of a strong bladder, usually made of several layers of metallised film or other plastics, seated inside a corrugated fiberboard box.
Capri-Sun is a brand of juice concentrate–based drinks manufactured by the German company Wild and regional licensees. Rudolf Wild invented the drink in 1969 and introduced it in West Germany as Capri-Sonne. It is now sold in over 100 countries, with licensees including Kraft Foods in the United States and Coca-Cola Europacific Partners in parts of Europe. It is one of the most popular juice brands in the world; as of 2023, roughly 6 billion pouches are sold per year globally.
Low-density polyethylene (LDPE) is a thermoplastic made from the monomer ethylene. It was the first grade of polyethylene, produced in 1933 by Dr John C. Swallow and M.W Perrin who were working for Imperial Chemical Industries (ICI) using a high pressure process via free radical polymerization. Its manufacture employs the same method today. The EPA estimates 5.7% of LDPE is recycled in the United States. Despite competition from more modern polymers, LDPE continues to be an important plastic grade. In 2013 the worldwide LDPE market reached a volume of about US$33 billion.
Tetra Brik is a brand name for a carton package produced by the Swedish packaging company Tetra Pak. Its shape is cubic or cuboid, and it is available with or without various different caps. The Tetra Brik is the best-known and most sold package in the Tetra Pak packaging family, to the extent that Tetra Brik is sometimes mistaken for the brand name. The Tetra Brik comes in either chilled or ambient package types.
Blow-Fill-Seal, also spelled as Blow/Fill/Seal, in this article abbreviated as BFS, is an automated manufacturing process by which plastic containers, such as bottles or ampoules are, in a continuous operation, blow-formed, filled, and sealed. It takes place in a sterile, enclosed area inside a machine, without human intervention, and thus can be used to aseptically manufacture sterile pharmaceutical or non-pharmaceutical liquid/semiliquid unit-dosage forms. BFS is an advanced aseptic processing technology that is typically used for filling and packaging of certain sterile liquid formulations like liquid ophthalmics, inhalational anesthetics, or lavaging agents, but can also be used for injectables, parenteral medicines, and several other liquid or semiliquid medications, with fill volumes ranging from 0.1...1000 cm³. Compared against traditional glass ampoules, BFS ampoules are inexpensive, lightweight, and shatterproof.
Anders Ruben Rausing was a Swedish industrialist and the founder of the liquid food packaging company Tetra Pak.
Plastic milk containers are plastic containers for storing, shipping and dispensing milk. Plastic bottles, sometimes called jugs, have largely replaced glass bottles for home consumption. Glass milk bottles have traditionally been reusable while light-weight plastic bottles are designed for single trips and plastic recycling.
Coated paper is paper that has been coated by a mixture of materials or a polymer to impart certain qualities to the paper, including weight, surface gloss, smoothness, or reduced ink absorbency. Various materials, including kaolinite, calcium carbonate, bentonite, and talc, can be used to coat paper for high-quality printing used in the packaging industry and in magazines.
Induction sealing is the process of bonding thermoplastic materials by induction heating. This involves controlled heating an electrically conducting object by electromagnetic induction, through heat generated in the object by eddy currents.
Shelf-stable food is food of a type that can be safely stored at room temperature in a sealed container. This includes foods that would normally be stored refrigerated, but which have been processed so that they can be safely stored at room or ambient temperature for a usefully long shelf life.
Tetra Pak is a multinational food packaging and processing company headquartered in Switzerland. The company offers packaging, filling machines and processing for dairy, beverages, cheese, ice cream and prepared food, including distribution tools like accumulators, cap applicators, conveyors, crate packers, film wrappers, line controllers and straw applicators.
A plastic bottle is a bottle constructed from high-density or low density plastic. Plastic bottles are typically used to store liquids such as water, soft drinks, motor oil, cooking oil, medicine, shampoo, milk, and ink. The size ranges from very small bottles to large carboys. Consumer blow molded containers often have integral handles or are shaped to facilitate grasping.
Aseptic processing is a processing technique wherein commercially thermally sterilized liquid products are packaged into previously sterilized containers under sterile conditions to produce shelf-stable products that do not need refrigeration. Aseptic processing has almost completely replaced in-container sterilization of liquid foods, including milk, fruit juices and concentrates, cream, yogurt, salad dressing, liquid egg, and ice cream mix. There has been an increasing popularity for foods that contain small discrete particles, such as cottage cheese, baby foods, tomato products, fruit and vegetables, soups, and rice desserts.
Liquid packaging board is a multi-ply paperboard with high stiffness, strong wet sizing and a high barrier coating, e.g. plastic. Only virgin paper fibers are used. The barrier coating must hold the liquid and prevent migration of air and flavors through the paperboard.
Sidel is a manufacturing company providing equipment and services for packaging liquids such as water; carbonated and non-carbonated soft drinks; sensitive beverages such as milk, liquid dairy products, juices, tea, coffee, isotonics and beer; food and home and personal care.
Calidad Pascual S.A.U. is a Spanish dairy company based in Madrid, Spain. The company was founded as Grupo Leche Pascual in 1969 by Tomás Pascual. It changed its name to Calidad Pascual in January 2014.
Packaging waste, the part of the waste that consists of packaging and packaging material, is a major part of the total global waste, and the major part of the packaging waste consists of single-use plastic food packaging, a hallmark of throwaway culture. Notable examples for which the need for regulation was recognized early, are "containers of liquids for human consumption", i.e. plastic bottles and the like. In Europe, the Germans top the list of packaging waste producers with more than 220 kilos of packaging per capita.
Multi-layered packaging are multilayer or composite materials using innovative technologies aimed to give barrier properties, strength and storage stability to food items, new materials as well as hazardous materials.