Andrussow process

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Late 1930: Experimental plant for the production of hydrogen cyanide with the Andrussow process in Herne, Germany, operated by Leonid Andrussow. 1931.01.31 23 Andrussow Pilot Plant Herne Germany.jpg
Late 1930: Experimental plant for the production of hydrogen cyanide with the Andrussow process in Herne, Germany, operated by Leonid Andrussow.
Diagram from 1931 showing the Andrussow process 1931.01.31 23 Andrussow Pilot Plant diagramm Herne Germany.jpg
Diagram from 1931 showing the Andrussow process

The Andrussow process is the dominant industrial process for the production of hydrogen cyanide. [1] It involves the reaction of methane, ammonia, and oxygen. The process is catalyzed by a platinum-rhodium alloy. [2]

Contents

2 CH4 + 2 NH3 + 3 O2 → 2 HCN + 6 H2O

Hydrogen cyanide is highly valued for the production or acrylonitrile and adiponitrile, as well as alkali metal salts such as potassium cyanide. [1]

Process details

This reaction is very exothermic. The change of enthalpy of this reaction is equal to -481.06 kJ. [3] The heat provided by the main reaction serves as a catalyst for other side reactions.

CH4 + H2O → CO + 3 H2
2 CH4 + 3 O2 → 2 CO + 4 H2O
4 NH3 + 3 O2 → 2 N2 + 6 H2O

These side reactions can be minimized by only short exposures to the catalyst of the order of 0.0003 s. [4]

Historical articles

The process is based on a reaction that was discovered by Leonid Andrussow in 1927. In the following years he developed the process that is named after him. HCN is also produced in the BMA process. [5] [6]

Related Research Articles

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In chemistry, a cyanide is a chemical compound that contains a C≡N functional group. This group, known as the cyano group, consists of a carbon atom triple-bonded to a nitrogen atom.

<span class="mw-page-title-main">Haber process</span> Industrial process for ammonia production

The Haber process, also called the Haber–Bosch process, is the main industrial procedure for the production of ammonia. The German chemists Fritz Haber and Carl Bosch developed it in the first decade of the 20th century. The process converts atmospheric nitrogen (N2) to ammonia (NH3) by a reaction with hydrogen (H2) using an iron metal catalyst under high temperatures and pressures. This reaction is slightly exothermic (i.e. it releases energy), meaning that the reaction is favoured at lower temperatures and higher pressures. It decreases entropy, complicating the process. Hydrogen is produced via steam reforming, followed by an iterative closed cycle to react hydrogen with nitrogen to produce ammonia.

<span class="mw-page-title-main">Miller–Urey experiment</span> Experiment testing the origin of life

The Miller–Urey experiment (or Miller experiment) was an experiment in chemical synthesis carried out in 1952 that simulated the conditions thought at the time to be present in the atmosphere of the early, prebiotic Earth. It is seen as one of the first successful experiments demonstrating the synthesis of organic compounds from inorganic constituents in an origin of life scenario. The experiment used methane (CH4), ammonia (NH3), hydrogen (H2), in ratio 2:2:1, and water (H2O). Applying an electric arc (the latter simulating lightning) resulted in the production of amino acids.

The Ostwald process is a chemical process used for making nitric acid (HNO3). Wilhelm Ostwald developed the process, and he patented it in 1902. The Ostwald process is a mainstay of the modern chemical industry, and it provides the main raw material for the most common type of fertilizer production. Historically and practically, the Ostwald process is closely associated with the Haber process, which provides the requisite raw material, ammonia (NH3).

<span class="mw-page-title-main">Hydrogen cyanide</span> Highly toxic chemical with the formula HCN

Hydrogen cyanide is a chemical compound with the formula HCN and structural formula H−C≡N. It is a highly toxic and flammable liquid that boils slightly above room temperature, at 25.6 °C (78.1 °F). HCN is produced on an industrial scale and is a highly valued precursor to many chemical compounds ranging from polymers to pharmaceuticals. Large-scale applications are for the production of potassium cyanide and adiponitrile, used in mining and plastics, respectively. It is more toxic than solid cyanide compounds due to its volatile nature. A solution of hydrogen cyanide in water, represented as HCN, is called hydrocyanic acid. The salts of the cyanide anion are known as cyanides.

<span class="mw-page-title-main">Sodium cyanide</span> Chemical compound

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<span class="mw-page-title-main">Hydrazine</span> Colorless flammable liquid with an ammonia-like odor

Hydrazine is an inorganic compound with the chemical formula N2H4. It is a simple pnictogen hydride, and is a colourless flammable liquid with an ammonia-like odour. Hydrazine is highly toxic unless handled in solution as, for example, hydrazine hydrate.

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<span class="mw-page-title-main">Formamide</span> Chemical compound

Formamide is an amide derived from formic acid. It is a colorless liquid which is miscible with water and has an ammonia-like odor. It is chemical feedstock for the manufacture of sulfa drugs and other pharmaceuticals, herbicides and pesticides, and in the manufacture of hydrocyanic acid. It has been used as a softener for paper and fiber. It is a solvent for many ionic compounds. It has also been used as a solvent for resins and plasticizers. Some astrobiologists suggest that it may be an alternative to water as the main solvent in other forms of life.

<span class="mw-page-title-main">Sabatier reaction</span> Methanation process of carbon dioxide with hydrogen

The Sabatier reaction or Sabatier process produces methane and water from a reaction of hydrogen with carbon dioxide at elevated temperatures and pressures in the presence of a nickel catalyst. It was discovered by the French chemists Paul Sabatier and Jean-Baptiste Senderens in 1897. Optionally, ruthenium on alumina makes a more efficient catalyst. It is described by the following exothermic reaction:

The Strecker amino acid synthesis, also known simply as the Strecker synthesis, is a method for the synthesis of amino acids by the reaction of an aldehyde with cyanide in the presence of ammonia. The condensation reaction yields an α-aminonitrile, which is subsequently hydrolyzed to give the desired amino acid. The method is used for the commercial production of racemic methionine from methional.

<span class="mw-page-title-main">Leonid Andrussow</span> German chemical engineer (1896–1988)

Leonid Andrussow was a German chemical engineer. He developed the process for the production of hydrogen cyanide based on the oxidation of ammonia and methane, which is named after him Andrussow oxidation.

The BMA process or Degussa process is a chemical process developed by the German chemical company Degussa for the production of hydrogen cyanide from methane and ammonia in presence of a platinum catalyst. Hydrogen cyanide is used in the chemical industry for the production of intermediate chemicals like acrylonitrile, methyl methacrylate, and adiponitrile.

Methanation is the conversion of carbon monoxide and carbon dioxide (COx) to methane (CH4) through hydrogenation. The methanation reactions of COx were first discovered by Sabatier and Senderens in 1902.

PROX is an acronym for PReferential OXidation, that refers to the preferential oxidation of carbon monoxide in a gas mixture by a catalyst. It is intended to remove trace amounts of CO from H2/CO/CO2 mixtures produced by steam reforming and water-gas shift. An ideal PROX catalyst preferentially oxidizes carbon monoxide (CO) using a heterogeneous catalyst placed upon a ceramic support. Catalysts include metals such as platinum, platinum/iron, platinum/ruthenium, gold nanoparticles as well as novel copper oxide/ceramic conglomerate catalysts.

<span class="mw-page-title-main">Ammonium cyanide</span> Chemical compound

Ammonium cyanide is an unstable inorganic compound with the formula NH4CN.

<span class="mw-page-title-main">Ammoxidation</span> Chemical process for producing nitriles from ammonia and oxygen

In organic chemistry, ammoxidation is a process for the production of nitriles using ammonia and oxygen. It is sometimes called the SOHIO process, acknowledging that ammoxidation was developed at Standard Oil of Ohio. The usual substrates are alkenes. Several million tons of acrylonitrile are produced in this way annually:

Methanizer is an appliance used in gas chromatography (GC), which allows the user to detect very low concentrations of carbon monoxide and carbon dioxide. It consists of a flame ionization detector, preceded by a hydrogenating reactor, which converts CO2 and CO into methane CH4. Methanizers contain a hydrogenation catalyst to achieve this conversion. Nickel is commonly used as the catalyst and there are alternatives available.

<span class="mw-page-title-main">Acetone imine</span> Chemical compound

Acetone imine, or 2-propanimine is an organic compound and an imine with the chemical formula (CH3)2CNH. It is a volatile and flammable liquid at room temperature. It is the simplest ketimine. This compound is mainly of academic interest.

References

  1. 1 2 Gail, E.; Gos, S.; Kulzer, R.; Lorösch, J.; Rubo, A.; Sauer, M. "Cyano Compounds, Inorganic". Ullmann's Encyclopedia of Industrial Chemistry . Weinheim: Wiley-VCH. doi:10.1002/14356007.a08_159.pub2. ISBN   978-3527306732.
  2. Kondratenko, V.A.; Weinberg, G.; Pohl, M.-M.; Su, D.S. (2010). "Mechanistic aspects of the Andrussow process over Pt-Rh gauzes. Effect of gauze morphology and oxygen coverage on primary O2–NH3–CH4 interactions". Applied Catalysis A: General. 381 (1–2): 66–73. doi:10.1016/j.apcata.2010.03.046.
  3. Deák, Gyula (1980), Menné reakcie v organickej chémii, Bratislava: Vydavateľstvo technickej a ekonomickej literatúry, p. 14
  4. Pirie, J M (1958). "The Manufacture of Hydrocyanic Acid by the Andrussow Process" (PDF). Platinum Metals Rev. 2 (1): 7–11. doi:10.1595/003214058X21711. Archived from the original (PDF) on 31 January 2013. Retrieved 28 March 2014.
  5. Leonid Andrussow (1927). "Über die schnell verlaufenden katalytischen Prozesse in strömenden Gasen und die Ammoniak-Oxydation (V)". Berichte der Deutschen Chemischen Gesellschaft. 60 (8): 2005–2018. doi:10.1002/cber.19270600857.
  6. L. Andrussow (1935). "Über die katalytische Oxydation von Ammoniak-Methan-Gemischen zu Blausäure (The catalytic oxidation of ammonia-methane-mixtures to hydrogen cyanide)". Angewandte Chemie . 48 (37): 593–595. doi:10.1002/ange.19350483702.