Volumetric efficiency (VE) in internal combustion engine engineering is defined as the ratio of the equivalent volume of the fresh air drawn into the cylinder during the intake stroke (if the gases were at the reference condition for density) to the volume of the cylinder itself. The term is also used in other engineering contexts, such as hydraulic pumps and electronic components.[1][2][3][4]
Volumetric Efficiency in an internal combustion engine design refers to the efficiency with which the engine can move the charge of fresh air into and out of the cylinders. It also denotes the ratio of equivalent air volume drawn into the cylinder to the cylinder's swept volume.[5] This equivalent volume is commonly inserted into a mass estimation equation based upon Boyle's Gas Law. When VE is multiplied by the cylinder volume, an accurate estimate of cylinder air mass (charge) can be made for use in determining the required fuel delivery and spark timing for the engine.
The flow restrictions in the intake and exhaust systems create a reduction in the inlet flow which reduces the total mass delivery to the cylinder. Under some conditions, ram tuning may either increase or decrease the pumping efficiency of the engine. This happens when a favorable alignment of the pressure wave in the inlet (or exhaust) plumbing improves the flow through the valve. Increasing the pressure differential across the inlet valve typically increases VE throughout the naturally aspirated range. Adding intake manifold boost pressure from a supercharger or turbocharger can increase the VE, but the final calculation for cylinder airmass takes most of this benefit into account with the pressure term in n=PV/RT which is taken from the intake manifold pressure.
Many high performance cars use carefully arranged air intakes and tuned exhaust systems that use pressure waves to push air into and out of the cylinders, making use of the resonance of the system. Two-stroke engines are very sensitive to this concept and can use expansion chambers that return the escaping air-fuel mixture back to the cylinder. A more modern technique for four-stroke engines, variable valve timing, attempts to address changes in volumetric efficiency with changes in speed of the engine: at higher speeds the engine needs the valves open for a greater percentage of the cycle time to move the charge in and out of the engine.
Volumetric efficiencies above 100% can be reached by using forced induction such as supercharging or turbocharging. With proper tuning, volumetric efficiencies above 100% can also be reached by naturally aspirated engines. The limit for naturally aspirated engines is about 130%;[6] these engines are typically of a DOHC layout with four valves per cylinder. This process is called inertial supercharging and uses the resonance of the intake manifold and the mass of the air to achieve pressures greater than atmospheric at the intake valve. With proper tuning (and dependent on the need for sound level control), VE's of up to 130% have been reported in various experimental studies.[7]
More "radical" solutions include the sleeve valve design, in which the valves are replaced outright with a rotating sleeve around the piston, or alternately a rotating sleeve under the cylinder head. In this system the ports can be as large as necessary, up to that of the entire cylinder wall. However, there is a practical upper limit due to the strength of the sleeve, at larger sizes the pressure inside the cylinder can "pop" the sleeve if the port is too large.
Volumetric Efficiency is sometimes confused with Load, which is ratio (or percentage) of the mass of air that is trapped by the cylinder during induction divided by the mass that would occupy the cylinder's swept volume if the air density in the cylinder were equal to the reference ambient density. Although the two correlate, they are not mathematically equal.[8]
Hydraulic pumps
Volumetric efficiency in a hydraulic pump refers to the percentage of actual fluid flow out of the pump compared to the flow out of the pump without leakage. In other words, if the flow out of a 100cc pump is 92cc (per revolution), then the volumetric efficiency is 92%. The volumetric efficiency will change with the pressure and speed a pump is operated at, therefore when comparing volumetric efficiencies, the pressure and speed information must be available. When a single number is given for volumetric efficiency, it will typically be at the rated pressure and speed.
Electronics
Capacitor volumetric efficiency increased from 1970 to 2005 (click image to enlarge)
In electronics, volumetric efficiency quantifies the performance of some electronic function per unit volume, usually in as small a space as possible. This is desirable since advanced designs need to cram increasing functionality into smaller packages, for example, maximizing the energy stored in a battery powering a cellphone. Besides energy storage in batteries, the concept of volumetric efficiency appears in design and application of capacitors, where the "CV product" is a figure of merit calculated by multiplying the capacitance (C) by the maximum voltage rating (V), divided by the volume. The concept of volumetric efficiency can be applied to any measurable electronic characteristic, including resistance, capacitance, inductance, voltage, current, energy storage, etc.
The compression ratio is the ratio between the volume of the cylinder and combustion chamber in an internal combustion engine at their maximum and minimum values.
In engineering, the Miller cycle is a thermodynamic cycle used in a type of internal combustion engine. The Miller cycle was patented by Ralph Miller, an American engineer, U.S. Patent 2,817,322 dated Dec 24, 1957. The engine may be two- or four-stroke and may be run on diesel fuel, gases, or dual fuel. It uses a supercharger to offset the performance loss of the Atkinson cycle.
A two-strokeengine is a type of internal combustion engine that completes a power cycle with two strokes of the piston during one power cycle, this power cycle being completed in one revolution of the crankshaft. A four-stroke engine requires four strokes of the piston to complete a power cycle during two crankshaft revolutions. In a two-stroke engine, the end of the combustion stroke and the beginning of the compression stroke happen simultaneously, with the intake and exhaust functions occurring at the same time.
In internal combustion engines, exhaust gas recirculation (EGR) is a nitrogen oxide (NOx) emissions reduction technique used in petrol/gasoline, diesel engines and some hydrogen engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. The exhaust gas displaces atmospheric air and reduces O2 in the combustion chamber. Reducing the amount of oxygen reduces the amount of fuel that can burn in the cylinder thereby reducing peak in-cylinder temperatures. The actual amount of recirculated exhaust gas varies with the engine operating parameters.
A four-strokeengine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either direction. The four separate strokes are termed:
Intake: Also known as induction or suction. This stroke of the piston begins at top dead center (T.D.C.) and ends at bottom dead center (B.D.C.). In this stroke the intake valve must be in the open position while the piston pulls an air-fuel mixture into the cylinder by producing a partial vacuum in the cylinder through its downward motion.
Compression: This stroke begins at B.D.C, or just at the end of the suction stroke, and ends at T.D.C. In this stroke the piston compresses the air-fuel mixture in preparation for ignition during the power stroke (below). Both the intake and exhaust valves are closed during this stage.
Combustion: Also known as power or ignition. This is the start of the second revolution of the four stroke cycle. At this point the crankshaft has completed a full 360 degree revolution. While the piston is at T.D.C. the compressed air-fuel mixture is ignited by a spark plug or by heat generated by high compression, forcefully returning the piston to B.D.C. This stroke produces mechanical work from the engine to turn the crankshaft.
Exhaust: Also known as outlet. During the exhaust stroke, the piston, once again, returns from B.D.C. to T.D.C. while the exhaust valve is open. This action expels the spent air-fuel mixture through the exhaust port.
Engine tuning is the adjustment or modification of the internal combustion engine or Engine Control Unit (ECU) to yield optimal performance and increase the engine's power output, economy, or durability. These goals may be mutually exclusive; an engine may be de-tuned with respect to output power in exchange for better economy or longer engine life due to lessened stress on engine components.
A crossflow cylinder head is a cylinder head that features the intake and exhaust ports on opposite sides. The gases can be thought to flow across the head. This is in contrast to reverse-flow cylinder head designs that have the ports on the same side.
A naturally aspirated engine, also known as a normally aspirated engine, and abbreviated to N/A or NA, is an internal combustion engine in which air intake depends solely on atmospheric pressure and does not have forced induction through a turbocharger or a supercharger.
Variable valve timing (VVT) is the process of altering the timing of a valve lift event in an internal combustion engine, and is often used to improve performance, fuel economy or emissions. It is increasingly being used in combination with variable valve lift systems. There are many ways in which this can be achieved, ranging from mechanical devices to electro-hydraulic and camless systems. Increasingly strict emissions regulations are causing many automotive manufacturers to use VVT systems.
In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.
Indirect injection in an internal combustion engine is fuel injection where fuel is not directly injected into the combustion chamber.
In automotive engineering, an inlet manifold or intake manifold is the part of an engine that supplies the fuel/air mixture to the cylinders. The word manifold comes from the Old English word manigfeald and refers to the multiplying of one (pipe) into many.
Alfa Romeo Twin Spark (TS) technology was used for the first time in the Alfa Romeo Grand Prix car in 1914. In the early 1960s it was used in their race cars (GTA, TZ) to enable it to achieve a higher power output from its engines. And in the early and middle 1980s, Alfa Romeo incorporated this technology into their road cars to enhance their performance and to comply with stricter emission controls.
Manifold vacuum, or engine vacuum in an internal combustion engine is the difference in air pressure between the engine's intake manifold and Earth's atmosphere.
A ram-air intake is any intake design which uses the dynamic air pressure created by vehicle motion, or ram pressure, to increase the static air pressure inside of the intake manifold on an internal combustion engine, thus allowing a greater massflow through the engine and hence increasing engine power.
A twincharger refers to a compound forced induction system used on some internal combustion engines. It is a combination of an exhaust-driven turbocharger and a mechanically driven supercharger, each mitigating the weaknesses of the other.
An engine test stand is a facility used to develop, characterize and test engines. The facility, often offered as a product to automotive OEMs, allows engine operation in different operating regimes and offers measurement of several physical variables associated with the engine operation.
The inertial supercharging effect is the increase of volumetric efficiency in the cylinder of an engine.
Internal combustion engines come in a wide variety of types, but have certain family resemblances, and thus share many common types of components.
An internal combustion engine is a heat engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons, turbine blades, a rotor, or a nozzle. This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to.
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