Iron boride

Last updated
Diiron boride
Fe2B structure.png
Names
IUPAC name
Iron boride
Other names
Diiron boride, Fe2B
Identifiers
3D model (JSmol)
EC Number
  • Fe2B:234-490-4
PubChem CID
  • Fe2B:InChI=1S/B.Fe
    Key: ZDVYABSQRRRIOJ-UHFFFAOYSA-N
  • FeB:InChI=1S/B.2Fe
    Key: FSDZRQFSRALZQJ-UHFFFAOYSA-N
  • Fe2B:[B].[Fe].[Fe]
  • FeB:[B]#[Fe]
Properties
Fe2B
Molar mass 122.501 g/mol [1]
Appearancerefractory solid
Density 7.3 g/cm3 [1]
Melting point 1,389 °C (2,532 °F; 1,662 K) [1]
insoluble
Structure [2]
Tetragonal, tI12
I4/mc, No. 140
a = 0.511 nm, b = 0.511 nm, c = 0.4249 nm
4
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
Iron boride
FeB structure 2.png
Names
IUPAC name
Iron boride
Other names
Iron monoboride, FeB
Identifiers
3D model (JSmol)
ChemSpider
EC Number
  • FeB:234-489-9
  • Fe2B:234-490-4
PubChem CID
  • FeB:InChI=1S/B.Fe
    Key: ZDVYABSQRRRIOJ-UHFFFAOYSA-N
  • Fe2B:InChI=1S/B.2Fe
    Key: FSDZRQFSRALZQJ-UHFFFAOYSA-N
  • FeB:[B].[Fe]
  • Fe2B:[B].[Fe].[Fe]
Properties
FeB
Molar mass 66.656 [1]
Appearancegrey powder
Density ~7 g/cm3 [1]
Melting point 1,658 °C (3,016 °F; 1,931 K) [1]
insoluble
Structure [3]
Orthorhombic, oP8
Pnma, No. 62
a = 0.4061 nm, b = 0.5506 nm, c = 0.2952 nm
4
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).

Iron boride refers to various inorganic compounds with the formula FexBy. [4] Two main iron borides are FeB and Fe2B. Some iron borides possess useful properties such as magnetism, electrical conductivity, corrosion resistance and extreme hardness. Some iron borides have found use as hardening coatings for iron. Iron borides have properties of ceramics such as high hardness, and properties of metal properties, such as thermal conductivity and electrical conductivity. Boride coatings on iron are superior mechanical, frictional, and anti-corrosive. [5] Iron monoboride (FeB) is a grey powder that is insoluble in water. FeB is harder than Fe2B, but is more brittle and more easily fractured upon impact.

Contents

Formation

Thermochemical Formation

Iron borides can be formed by thermochemically reacting boron rich compounds on an iron surface to form a mixture of iron borides, in a process known as boriding. There are a number of ways of forming boride coatings, including gas boriding, molten salt boriding, and pack boriding. [6] Typically carbon tetraboride (B4C) or crystalline boron, is sintered on the iron surface in a tetrafluoroborate flux to form the coatings. The boron atoms diffuse into the iron substrate between 1023 and 1373 K. They first form layers of Fe2B and then form layers of FeB.The range of compounds and compositions formed depends on the reaction conditions including temperature and surrounding environment. [6]

Bulk FeB can be formed by simple reaction between iron and boron in a high-temperature inert gas furnace [7] or in a microwave. [8]

Synthesis

Iron boride nanoparticles have been formed by reducing iron boride salts in highly coordinating solvents using sodium borohydride. They have also been prepared by reducing iron salts using sodium borohydride: [9]

4 FeSO4 + 8 NaBH4 +18 H2O → 2 Fe2B + 6 B(OH)3 + 25 H2 + 4 Na2SO4

Structure and Properties

The structures of FeB and Fe2B were known to be interstitial in early studies. FeB is orthorhombic and Fe2B adopts body-centered tetragonal structure. [10]

FeB

FeB has zig-zag chains of boron atoms that are coordinated by seven iron atoms. Boron atoms have a slightly distorted mono-capped trigonal prismatic iron atom coordination and two boron atom neighbors. B-B single bond distance is 178 pm, Fe-B distance is 215–220 pm, and Fe-Fe distance is 240–272 pm. Each trigonal prism shares two rectangular faces with the nearby prisms, forming infinite prism columns. [3]

FeB single crystal is taken by bond domains. Bond domains are parallel to the axis of easy magnetization and perpendicular to the axis of hard magnetization. The structure of closing domains is described as "rows and zigzags of asterisks". Its bond domains possess a distinguished direction in orientation of the boundaries of major domains with rhombic shape of closing domains. [3]

FeB is a soft ferromagnetic compound that becomes paramagnetic above ~325 °C (617 °F). [8] In air, FeB powders begins to react with the ambient oxygen above 300 °C, though bulk FeB materials are expected to be stable in air to much higher temperatures. [11] FeB is an extremely hard compound (15-22 GPa as measured by Vickers indentation), but is not sought after on borided steels because FeB layers are brittle and prone to spalling off the steel or iron. [12]

Fe2B

Fe2B contains single boron atoms in square anti-prismatic iron atom coordination. Boron atoms are separated from each other and the shortest B-B distance is 213 pm. Fe-B distance is 218 pm and Fe-Fe distance is 240–272 pm. [13]

Fe2B is a ferromagnetic compound that becomes paramagnetic at temperatures above 742 °C (1368 °F). [14] In air, Fe2B powders begin to react with the ambient oxygen above 400 °C. The high hardness of Fe2B (18.7 GPa or 1907 HV as measured by Vickers indentation) [15] is why homogeneous Fe2B layers are formed on top of iron or steel by boriding to make them more wear resistant. [16]

FeB4

Applications

Boriding, also called boronizing, is often used to improve abrasion resistance, corrosion resistance, wear resistance, and oxidation resistance. It is used in oil and gas refinery, chemical extraction, automotive, agricultural, stamping, textile extrusion and injection molding industries. [5]

Iron based coatings recently gained attention for their mechanical, frictional, and corrosion resistant properties. As compared to the ceramic or cermet type of materials people have used before, iron based materials are relatively inexpensive, less strategic, and can be produced economically by various thermal methods with ease of fabrication and machining. [17]

See also

Related Research Articles

<span class="mw-page-title-main">Boron nitride</span> Refractory compound of boron and nitrogen with formula BN

Boron nitride is a thermally and chemically resistant refractory compound of boron and nitrogen with the chemical formula BN. It exists in various crystalline forms that are isoelectronic to a similarly structured carbon lattice. The hexagonal form corresponding to graphite is the most stable and soft among BN polymorphs, and is therefore used as a lubricant and an additive to cosmetic products. The cubic variety analogous to diamond is called c-BN; it is softer than diamond, but its thermal and chemical stability is superior. The rare wurtzite BN modification is similar to lonsdaleite but slightly softer than the cubic form.

<span class="mw-page-title-main">Carbide</span> Inorganic compound group

In chemistry, a carbide usually describes a compound composed of carbon and a metal. In metallurgy, carbiding or carburizing is the process for producing carbide coatings on a metal piece.

<span class="mw-page-title-main">Tungsten carbide</span> Hard, dense and stiff chemical compound

Tungsten carbide is a chemical compound containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes through sintering for use in industrial machinery, cutting tools, chisels, abrasives, armor-piercing shells and jewelry.

<span class="mw-page-title-main">Boron carbide</span> Extremely hard ceramic compound

Boron carbide (chemical formula approximately B4C) is an extremely hard boron–carbon ceramic, a covalent material used in tank armor, bulletproof vests, engine sabotage powders, as well as numerous industrial applications. With a Vickers hardness of >30 GPa, it is one of the hardest known materials, behind cubic boron nitride and diamond.

<span class="mw-page-title-main">Titanium diboride</span> Chemical compound

Titanium diboride (TiB2) is an extremely hard ceramic which has excellent heat conductivity, oxidation stability and wear resistance. TiB2 is also a reasonable electrical conductor, so it can be used as a cathode material in aluminium smelting and can be shaped by electrical discharge machining.

<span class="mw-page-title-main">Superhard material</span> Material with Vickers hardness exceeding 40 gigapascals

A superhard material is a material with a hardness value exceeding 40 gigapascals (GPa) when measured by the Vickers hardness test. They are virtually incompressible solids with high electron density and high bond covalency. As a result of their unique properties, these materials are of great interest in many industrial areas including, but not limited to, abrasives, polishing and cutting tools, disc brakes, and wear-resistant and protective coatings.

A boride is a compound between boron and a less electronegative element, for example silicon boride (SiB3 and SiB6). The borides are a very large group of compounds that are generally high melting and are covalent more than ionic in nature. Some borides exhibit very useful physical properties. The term boride is also loosely applied to compounds such as B12As2 (N.B. Arsenic has an electronegativity higher than boron) that is often referred to as icosahedral boride.

<span class="mw-page-title-main">Boron sulfide</span> Chemical compound

Boron sulfide is the chemical compound with the formula B2S3. It is a white, moisture-sensitive solid. It has a polymeric structure. The material has been of interest as a component of "high-tech" glasses and as a reagent for preparing organosulfur compounds.

Boriding, also called boronizing, is the process by which boron is added to a metal or alloy. It is a type of surface hardening. In this process boron atoms are diffused into the surface of a metal component. The resulting surface contains metal borides, such as iron borides, nickel borides, and cobalt borides, As pure materials, these borides have extremely high hardness and wear resistance. Their favorable properties are manifested even when they are a small fraction of the bulk solid. Boronized metal parts are extremely wear resistant and will often last two to five times longer than components treated with conventional heat treatments such as hardening, carburizing, nitriding, nitrocarburizing or induction hardening. Most borided steel surfaces will have iron boride layer hardnesses ranging from 1200-1600 HV. Nickel-based superalloys such as Inconel and Hastalloys will typically have nickel boride layer hardnesses of 1700-2300 HV.

<span class="mw-page-title-main">Calcium hexaboride</span> Chemical compound

Calcium hexaboride (sometimes calcium boride) is a compound of calcium and boron with the chemical formula CaB6. It is an important material due to its high electrical conductivity, hardness, chemical stability, and melting point. It is a black, lustrous, chemically inert powder with a low density. It has the cubic structure typical for metal hexaborides, with octahedral units of 6 boron atoms combined with calcium atoms. CaB6 and lanthanum-doped CaB6 both show weak ferromagnetic properties, which is a remarkable fact because calcium and boron are neither magnetic, nor have inner 3d or 4f electronic shells, which are usually required for ferromagnetism.

<span class="mw-page-title-main">Rhenium diboride</span> Chemical compound

Rhenium diboride (ReB2) is a synthetic high-hardness material that was first synthesized in 1962. The compound is formed from a mixture of rhenium, noted for its resistance to high pressure, and boron, which forms short, strong covalent bonds with rhenium. It has regained popularity in recent times in hopes of finding a material that possesses hardness comparable to that of diamond.

<span class="mw-page-title-main">Aluminium diboride</span> Chemical compound

Aluminium diboride (AlB2) is a chemical compound made from the metal aluminium and the metalloid boron. It is one of two compounds of aluminium and boron, the other being AlB12, which are both commonly referred to as aluminium boride.

<span class="mw-page-title-main">Boron suboxide</span> Chemical compound

Boron suboxide (chemical formula B6O) is a solid compound with a structure built of eight icosahedra at the apexes of the rhombohedral unit cell. Each icosahedron is composed of twelve boron atoms. Two oxygen atoms are located in the interstices along the [111] rhombohedral direction. Due to its short interatomic bond lengths and strongly covalent character, B6O displays a range of outstanding physical and chemical properties such as great hardness (close to that of rhenium diboride and boron nitride), low mass density, high thermal conductivity, high chemical inertness, and excellent wear resistance.

Aluminium magnesium boride or Al3Mg3B56, colloquially known as BAM, is a chemical compound of aluminium, magnesium and boron. Whereas its nominal formula is AlMgB14, the chemical composition is closer to Al0.75Mg0.75B14. It is a ceramic alloy that is highly resistive to wear and has an extremely low coefficient of sliding friction, reaching a record value of 0.04 in unlubricated and 0.02 in lubricated AlMgB14−TiB2 composites. First reported in 1970, BAM has an orthorhombic structure with four icosahedral B12 units per unit cell. This ultrahard material has a coefficient of thermal expansion comparable to that of other widely used materials such as steel and concrete.

<span class="mw-page-title-main">Yttrium borides</span> Chemical compound

Yttrium boride refers to a crystalline material composed of different proportions of yttrium and boron, such as YB2, YB4, YB6, YB12, YB25, YB50 and YB66. They are all gray-colored, hard solids having high melting temperatures. The most common form is the yttrium hexaboride YB6. It exhibits superconductivity at relatively high temperature of 8.4 K and, similar to LaB6, is an electron cathode. Another remarkable yttrium boride is YB66. It has a large lattice constant (2.344 nm), high thermal and mechanical stability, and therefore is used as a diffraction grating for low-energy synchrotron radiation (1–2 keV).

<span class="mw-page-title-main">Crystal structure of boron-rich metal borides</span> Boron chemical complexes

Metals, and specifically rare-earth elements, form numerous chemical complexes with boron. Their crystal structure and chemical bonding depend strongly on the metal element M and on its atomic ratio to boron. When B/M ratio exceeds 12, boron atoms form B12 icosahedra which are linked into a three-dimensional boron framework, and the metal atoms reside in the voids of this framework. Those icosahedra are basic structural units of most allotropes of boron and boron-rich rare-earth borides. In such borides, metal atoms donate electrons to the boron polyhedra, and thus these compounds are regarded as electron-deficient solids.

Silicon borides (also known as boron silicides) are lightweight ceramic compounds formed between silicon and boron. Several stoichiometric silicon boride compounds, SiBn, have been reported: silicon triboride, SiB3, silicon tetraboride, SiB4, silicon hexaboride, SiB6, as well as SiBn (n = 14, 15, 40, etc.). The n = 3 and n = 6 phases were reported as being co-produced together as a mixture for the first time by Henri Moissan and Alfred Stock in 1900 by briefly heating silicon and boron in a clay vessel. The tetraboride was first reported as being synthesized directly from the elements in 1960 by three independent groups: Carl Cline and Donald Sands; Ervin Colton; and Cyrill Brosset and Bengt Magnusson. It has been proposed that the triboride is a silicon-rich version of the tetraboride. Hence, the stoichiometry of either compound could be expressed as SiB4 - x where x = 0 or 1. All the silicon borides are black, crystalline materials of similar density: 2.52 and 2.47 g cm−3, respectively, for the n = 3(4) and 6 compounds. On the Mohs scale of mineral hardness, SiB4 - x and SiB6 are intermediate between diamond (10) and ruby (9). The silicon borides may be grown from boron-saturated silicon in either the solid or liquid state.

Boron steel refers to steel alloyed with a small amount of boron, usually less than 1%. The addition of boron to steel greatly increases the hardenability of the resulting alloy.

<span class="mw-page-title-main">Chromium(III) boride</span> Chemical compound

Chromium(III) boride, also known as chromium monoboride (CrB), is an inorganic compound with the chemical formula CrB. It is one of the six stable binary borides of chromium, which also include Cr2B, Cr5B3, Cr3B4, CrB2, and CrB4. Like many other transition metal borides, it is extremely hard (21-23 GPa), has high strength (690 MPa bending strength), conducts heat and electricity as well as many metallic alloys, and has a high melting point (~2100 °C). Unlike pure chromium, CrB is known to be a paramagnetic, with a magnetic susceptibility that is only weakly dependent on temperature. Due to these properties, among others, CrB has been considered as a candidate material for wear resistant coatings and high-temperature diffusion barriers.

Ultra-high-temperature ceramics (UHTCs) are a type of refractory ceramics that can withstand extremely high temperatures without degrading, often above 2,000 °C. They also often have high thermal conductivities and are highly resistant to thermal shock, meaning they can withstand sudden and extreme changes in temperature without cracking or breaking. Chemically, they are usually borides, carbides, nitrides, and oxides of early transition metals.

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